CN1094183C - Electricity-lossing brake set for electromagnetic clutch without slide ring - Google Patents
Electricity-lossing brake set for electromagnetic clutch without slide ring Download PDFInfo
- Publication number
- CN1094183C CN1094183C CN991260627A CN99126062A CN1094183C CN 1094183 C CN1094183 C CN 1094183C CN 991260627 A CN991260627 A CN 991260627A CN 99126062 A CN99126062 A CN 99126062A CN 1094183 C CN1094183 C CN 1094183C
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- armature
- rotor
- electromagnetic clutch
- transmission shaft
- yoke
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Abstract
The present invention relates to a brake group for a non-slip-ring type electromagnetic clutch in an electric interruption condition, which comprises a fly wheel, a magnetic yoke component, a rotor which is provided with a friction sheet, an armature component which is composed of an armature, a petal-shaped disk spring, and a key sleeve, a transmission shaft, and a braking pair. The rotor is fixed with the fly wheel; the magnetic yoke and a stationary fixed component are fixed and supported on the rotor through a bearing; the key sleeve is connected with the transmission shaft, and the disk spring is connected with the key sleeve and is embedded with the armature. The brake group for a non-slip-ring type electromagnetic clutch in an electric interruption condition has the advantages that the magnetic yoke without a sliding ring is adopted; variation of electrical sparks and contact current can be eliminated, so interference to computers and automated instruments can be eliminated; the rotor is adopted, so friction between the armature and the magnetic yoke can be avoided and temperature rise of the clutch is lowered; the petal-shaped disk spring is adopted, so braking torque is large, no friction is generated between the key sleeve and the transmission shaft, and braking performance and response speed of the clutch brake can be increased.
Description
The present invention relates to a kind of electromagnetic clutch power-off brake, especially a kind of electromagnetic clutch power-off brake that does not have slip ring.
Existing electromagnetic clutch power-off brake mostly has been the slip ring type, it is paid by flywheel, yoke, field coil, armature, spring, transmission shaft, braking and forms, yoke is fixedlyed connected with flywheel, the required power supply of field coil imports through brush and slip ring, armature is connected with spline housing with transmission shaft, finishes clutch and braking maneuver by spline housing moving on transmission shaft.In field coil when energising,, the yoke adhesive armature passes to transmission shaft with flywheel power, promotes the armature disconnecting clutch and presses to braking and pay by being fixed on some helical springs in the armature during outage, realizes cutting off main movement and deceleration loading.
The deficiency of this electromagnetic clutch power-off brake is:
1. because the slip ring structure is easy to generate the situation of electrical spark and brush bad connection, thereby can causes the clutch unstable properties, computer and instrument and meter for automation are produced the phenomenon of disturbing;
2. between spline housing and the transmission shaft sliding friction is arranged, cause adhesive, opening velocity slack-off;
3. owing to armature internal fixation helical spring, increased the volume and weight of armature, thereby influenced the sensitivity of clutch brake;
4. helical spring is owing to be subjected to axially, radially and the restriction of armature size, and its spring force is little, thereby influences braking ability;
5. owing to yoke and armature direct friction, field coil intensification, magnetic potential are reduced, thereby reduce the transmitting torque ability of clutch.
In view of above-mentioned, purpose of the present invention just provides a kind of no slip ring type electromagnetic clutch power-off brake that overcomes above-mentioned deficiency.
For achieving the above object, the present invention is by the following technical solutions:
A kind of no slip ring type electromagnetic clutch power-off brake group, the yoke assembly, armature component, transmission shaft, the braking that comprise flywheel, be made of yoke and field coil are paid, the flywheel swivel bearing is on transmission shaft, yoke assembly, armature component, braking are paid order and are arranged in the flywheel inboard, it is characterized in that:
Folder is established rotor between yoke assembly and the armature component, and rotor and flywheel are fixed, and a relative side with armature component is equipped with friction plate on the rotor;
A yoke and a static fixed block are fixed, and are supported on the rotor through bearing;
Armature component is made of armature, petal dish spring, key cover, and the key cover is connected with transmission shaft, and the dish spring is connected with the key cover and embeds in the groove of armature.
Described rotor is a revolving part that axial cross section is a T shape mesopore, which is provided with the step that 3-6 is used for making groove that rotor uses by the fixing counter sink of bolt and described flywheel, the magnetic cut-off slot that prevents magnet short-cut path, installation friction plate and rigid bearing to use.
Described yoke is provided with installs the step that groove that field coil uses and rigid bearing are used.
Described dish spring is a 3-6 lobe shape belleville spring, has 3-6 to be used for making the dish spring to overlap the circular hole that is connected by bolt with described key on it.
The groove shapes of described armature is corresponding with the shape of dish spring, and the 0.5-2mm gap is arranged between the two.
Rotor is along with flywheel rotates.In field coil when energising,, rotor attracts armature, drives armature rotation by its friction plate, makes transmission shaft that armature connects along with rotor together rotates.Behind the coil blackout, armature is pressed to brake by the dish spring and is paid brake and transmission shaft.Armature does not contact with yoke in attracting process, has only the dish spring to produce axial deformation in the movement process of armature, and the key cover is maintained fixed motionless, does not have the friction that endwisely slips.
The present invention has the following advantages:
1. because yoke assembly adopts no slip ring structure, therefore avoid electrical spark that the slip ring structure produces and caused the clutch unstable properties because of the brush bad connection, and computer and instrument and meter for automation produced the phenomenon of disturbing, also exempted simultaneously the slip ring structure maintenance has been maintained;
2. because of not having friction between key cover and the transmission shaft, so accelerated the adhesive opening velocity of clutch brake;
3. owing to adopted petal dish spring, braking moment is big, so improved the braking ability and the speed of response of clutch brake;
4. after adopting the dish spring, can reduce the volume and weight of armature, so improved the sensitivity of clutch brake;
5. owing to adopt rotor, avoided the friction between armature and yoke, so reduced coil temperature rise.Make the performance of clutch brake more stable;
6. owing to have non-working-gap between rotor and the yoke, so behind the coil blackout, can make that magnetic field collapses sooner, dead electricity is braked rapider.
Below in conjunction with drawings and Examples the present invention is elaborated.
Fig. 1 is a structural representation of the present invention;
Fig. 2 and Fig. 3 are the sectional view and the plan view of rotor;
Fig. 4 and Fig. 5 are the sectional view and the plan view of dish spring;
Fig. 6 and Fig. 7 are the sectional view and the plan view of armature.
The present invention is no slip ring type electromagnetic clutch power-off brake group, sees also Fig. 1.It comprises: flywheel 20, the yoke assembly that is made of yoke 14 and field coil 10, rotor 13, pay 2 by armature 3 and petal dish spring 4 and key cover 5 armature components that constitute, transmission shaft 7, braking.The inboard that 2 orders are arranged in flywheel 20 is paid in yoke assembly, rotor 13, armature component, braking.Wherein: flywheel 20 usefulness bearings 16 swivel bearings are on transmission shaft 7, and bearing 16 is installed on the transmission shaft 7, and fix 15 setting sleeves for restriction bearing 16 with transmission shaft 7 with tightening nut 17, bearing (ball) cover 18.Rotor 13 a usefulness 3-6 bolt 19 are fixing with flywheel 20, and are bearing on the transmission shaft 7 with bearing 8, and a relative side with armature component is equipped with friction plate 9 on the rotor 13.Yoke 14 usefulness fixed plates 11 and a static supporting element 12 are fixing, and are supported on the rotor 13 with bearing, and yoke 14 is provided with the concave station rank that groove that field coil 10 usefulness are installed and rigid bearing are used, and two lead-in wires of field coil 10 directly connect with DC electrical source.There is non-working-gap between rotor 13 and the yoke 14.In armature component, key cover 5 usefulness keys 6 are connected with transmission shaft 7, and dish spring 4 and key overlap 5 a usefulness 3-6 bolt and be connected and embed in the groove of armature 3, and according to the needs of braking moment, to dish spring 4 with pretightening force.2 inboard fixed friction sheet 1 is paid in braking.
See also Fig. 2,3.Rotor 13 is the revolving parts that axial cross section is a T shape mesopore, which is provided with 3-6 be used for making rotor 13 by the fixing counter sink 21 of bolt 19 and flywheel 20, prevent magnet short-cut path waist shape magnetic cut-off slot 22, the groove 23 of friction plate 9 usefulness is installed and is fixed the step 24,25 that two bearings are used.The quantity of counter sink 21 is decided according to the transmitting torque size.
See also Fig. 4,5.Dish spring 4 is 3-6 lobe shape belleville springs of being made by the high-quality spring steel, has 3-6 to be used for making dish spring 4 by bolt and key cover 5 circular holes that are connected 26 on it.The petal quantity and the circular hole quantity of dish spring 4 are decided as required.
See also Fig. 6,7, Fig. 6 is that the A-A of Fig. 7 is to sectional view.Offer each 6 groove 27, through hole 28, groove 29 on the armature 3.The shape of groove 27 is corresponding with the shape of dish spring 4, and the 0.5-2mm gap is arranged between the two.Through hole 28 and groove 29 are used to eliminate eddy current and increase heat diffusion area.
The following describes working principle:
Armature 3 does not contact with yoke 14 in attracting process, has only dish spring 4 to produce axial deformation in the movement process of armature 3, and key cover 5 is maintained fixed motionless, does not have the friction that endwisely slips between armature 3 and the transmission shaft 7.
Claims (5)
1. no slip ring type electromagnetic clutch power-off brake group, the yoke assembly, armature component, transmission shaft, the braking that comprise flywheel, be made of yoke and field coil are paid, the flywheel swivel bearing is on transmission shaft, yoke assembly, armature component, braking are paid order and are arranged in the flywheel inboard, it is characterized in that:
Folder is established rotor between yoke assembly and the armature component, and rotor and flywheel are fixed, and a relative side with armature component is equipped with friction plate on the rotor;
A yoke and a static fixed block are fixed, and are supported on the rotor through bearing;
Armature component is made of armature, petal dish spring, key cover, and the key cover is connected with transmission shaft, and the dish spring is connected with the key cover and embeds in the groove of armature.
2. no slip ring type electromagnetic clutch power-off brake group as claimed in claim 1, it is characterized in that: described rotor is a revolving part that axial cross section is a T shape mesopore, which is provided with the step that 3-6 is used for making groove that rotor uses by the fixing counter sink of bolt and described flywheel, the magnetic cut-off slot that prevents magnet short-cut path, installation friction plate and rigid bearing to use.
3. no slip ring type electromagnetic clutch power-off brake group as claimed in claim 1 is characterized in that: described yoke is provided with installs the step that groove that described field coil uses and fixing described bearing are used.
4. no slip ring type electromagnetic clutch power-off brake group as claimed in claim 1, it is characterized in that: described dish spring is a 3-6 lobe shape belleville spring, has 3-6 to be used for making the dish spring to overlap the circular hole that is connected by bolt with described key on it.
5. as claim 1 or 4 described no slip ring type electromagnetic clutch power-off brake groups, it is characterized in that: the groove shapes of described armature is corresponding with the shape of described dish spring, and the 0.5-2mm matching gap is arranged between the two.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN991260627A CN1094183C (en) | 1999-12-14 | 1999-12-14 | Electricity-lossing brake set for electromagnetic clutch without slide ring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN991260627A CN1094183C (en) | 1999-12-14 | 1999-12-14 | Electricity-lossing brake set for electromagnetic clutch without slide ring |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1255591A CN1255591A (en) | 2000-06-07 |
CN1094183C true CN1094183C (en) | 2002-11-13 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN991260627A Expired - Fee Related CN1094183C (en) | 1999-12-14 | 1999-12-14 | Electricity-lossing brake set for electromagnetic clutch without slide ring |
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CN102287332A (en) * | 2011-07-28 | 2011-12-21 | 北京文创优利可新能源科技有限公司 | Unidirectional braking device for wind turbine pitch system |
CN102606658B (en) * | 2012-03-23 | 2013-09-25 | 重庆宇动机电有限公司 | Permanent magnet motor electromagnetic braking clutch utilizing permanent magnet rotor end face magnetic force |
CN102979797A (en) * | 2012-11-18 | 2013-03-20 | 苏州蓝王机床工具科技有限公司 | Shaft locating mechanism |
CN105346731A (en) * | 2015-10-22 | 2016-02-24 | 哈尔滨工业大学 | Active and auxiliary rocker engaging and disengaging mechanism of active suspension type mars rover |
CN105673746B (en) * | 2016-04-20 | 2018-02-06 | 丹棱联合机械实业有限公司 | Circular electromagnetic brake and clutch |
CN105673745B (en) * | 2016-04-20 | 2018-09-11 | 丹棱联合机械实业有限公司 | A kind of rectangular electromagnetic brake-clutch |
CN106838068B (en) * | 2016-12-21 | 2019-04-05 | 安徽创新电磁离合器有限公司 | A kind of double brake electromagnetic brake |
US10612610B2 (en) * | 2018-04-12 | 2020-04-07 | Warner Electric Technology Llc | Bistable Brake |
CN111043188A (en) * | 2020-01-07 | 2020-04-21 | 湖南城际科技有限公司 | Powder metallurgy brake pad for motor train unit |
CN111221367B (en) * | 2020-03-12 | 2021-08-17 | 合肥工业大学 | Control method of multifunctional actuator combining motor and controllable clutch |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4498066A (en) * | 1982-09-10 | 1985-02-05 | Shinko Electric Co., Ltd. | Electromagnetic device |
-
1999
- 1999-12-14 CN CN991260627A patent/CN1094183C/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4498066A (en) * | 1982-09-10 | 1985-02-05 | Shinko Electric Co., Ltd. | Electromagnetic device |
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CN1255591A (en) | 2000-06-07 |
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Granted publication date: 20021113 Termination date: 20101214 |