CN109406629A - A kind of test block of the angle R and production method for composite structure ultrasound detection - Google Patents

A kind of test block of the angle R and production method for composite structure ultrasound detection Download PDF

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Publication number
CN109406629A
CN109406629A CN201811199279.5A CN201811199279A CN109406629A CN 109406629 A CN109406629 A CN 109406629A CN 201811199279 A CN201811199279 A CN 201811199279A CN 109406629 A CN109406629 A CN 109406629A
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CN
China
Prior art keywords
test block
angle
defect
composite structure
ultrasound detection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811199279.5A
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Chinese (zh)
Inventor
吴晓红
张越
杨扬
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Chengdu Aircraft Industrial Group Co Ltd
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Chengdu Aircraft Industrial Group Co Ltd
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Priority to CN201811199279.5A priority Critical patent/CN109406629A/en
Publication of CN109406629A publication Critical patent/CN109406629A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details

Abstract

The present invention discloses a kind of test block of the angle R and production method for composite structure ultrasound detection, the angle R test block is the structure of one " R angleplied laminate pressing plate ladder ", interior thickness area and the prefabricated artificial defect of nearly table caliper zones difference in five thickness steps, may spontaneous lamination defect in real work to simulate.Artificial defect defect totally 10, wherein test block outer dimension is long 300mm, and each width 50mm in both sides, the angle R radius of curvature is 5mm, and flaw size is 3mm × 3mm, and defect is arranged at equal intervals in dislocation.The angle R test block of the invention can really simulate lamination defect, it can be used for supersonic detection method to analyze the checking research of different structure, different-thickness integration composite structure detection applicability, the quantitative assessment of defect, it can be also used for the verifying in actual work to detection device validity, to guarantee product quality.

Description

A kind of test block of the angle R and production method for composite structure ultrasound detection
Technical field
The invention belongs to technical field of nondestructive testing, it is more particularly related to fibre resin based composites knot Structure ultrasonic detecting technology field.
Background technique
Integration composite structure has very high Compression Stability, can bear very high load, be airframe structure The development trend of pattern, such as newly developed Boeing B787, Air Passenger A350 use this structure type.Integration composite material Structure generallys use co-curing figuration manufacture scheme, this is one by the thin-wall construction that covering and stringer are that main body unit forms Several different composite material parts are designed to a biggish single piece, one in autoclave by kind integration manufacturing method The technique of solidification and bonding process is completed at the same time in secondary solidification.Co-cure method can reduce composite material parts quantity, reduce The impost of connector and connection transitional region.
The stringer of integration composite material connects corner with covering, has the angles R such as T-type, Ω type and J-type, due to external applied load Effect, can have biggish stress and concentrate, have vital influence to the safe flight of aircraft, for that purpose it is necessary to carry out Ultrasound detection is to ensure product quality.And can whether the method for ultrasound detection and detection device be reliable, check and find out to design To the defect of the angle R prescribed level, it is necessary to produce ultrasonic inspection reference test block in advance, and before each detection with the test block to surpassing The method and detection device of sound detection carry out performance verification.It is one to the manual simulation of defect in non-destructive testing reference block production Item key technology, and to the real simulation of lamination defect it is then the difficult point place of test block production.
Summary of the invention
The technical problem to be solved in the present invention is that providing a kind of angle R for integration composite structure ultrasound detection Test block can be used for the method for various ultrasound detections and the verifying of detection device, and repeatable production, it is ensured that high quality level, from And determine whether the method for ultrasound detection and detection device are reliable;The another Embedded defect by different-thickness ladder compares, and is used for The judge of different test objects is analyzed.
A kind of angle R test block for composite structure ultrasound detection of the present invention, the angle R test block are with the compound of corner The laminate of material, laminate include two sections of plates, and by corner arc transition between two sections of plates, laminate thickness is in step-like Increase;Laminate is set there are five thickness steps, and the interior thickness area in the corner center of arc region of each step and nearly surface layer are thick Degree area is prefabricated with artificial defect respectively;The artificial defect is in the transition arc central area of laminate in dislocation arrangement;It is described Artificial defect is the double-deck polytetrafluoroethylene diaphragm
The bilayer polytetrafluoroethylene diaphragm is rectangular.
It is described bilayer polytetrafluoroethylene diaphragm it is rectangular having a size of 3mm × 3mm.
The bilayer polytetrafluoroethylene diaphragm surface is coated with adhesive.
The size of every section of plate of the laminate is long 300mm, width 50mm, and the radius of corner circular arc is 5mm.
Five thickness steps of the laminate, original depth 1mm successively increase 0.5mm, step maximum gauge 3mm.
The artificial defect with a thickness of 0.058 mm.
The corner of the angle R test block is 90 °.
On the other hand, the production method of a kind of angle R test block for composite structure ultrasound detection of the invention, step Are as follows:
S1 R angle test block laying:
Material prepreg blanking;Intersect laying by 0 °, 45 °, 90 ° of -45 ° of four directions, avoids bending and shock resistance damage; The pre-buried artificial defect between the 2nd layer and the 3rd layer of laying pad pasting face;Pre-buried artificial defect is distinguished at laying interior thickness;
S2 test block forming
By the angle the R test block for completing laying, vacuum sealing plays bag in tooling, is sent into autoclave and carries out curing molding;
S3 test block processing
The surplus of each 25mm of milling test block surrounding, the angle R test block outer dimension are long 300mm, each width 50mm in both sides, corner circular arc half Diameter is 5mm;
S4 test block identification
In non-destructive testing test block it is no there are natural flaw, whether pre-buried artificial defect detectable, defect display size and practical ruler Very little difference differentiates and requires are as follows: being not allow for natural flaw, all pre-buried artificial defects can detect, defect display size and reality For border size difference in ± 25% range, test block is qualified effectively;Otherwise, it remakes.
The beneficial effects of the present invention are: by manually being lacked with a thickness of the band rectangular diaphragm of glue bilayer polytetrafluoroethylene (PTFE) of 0.058 mm Fall into be embedded in each step of composite material, rectangular membrane areas not with typical round diaphragm: avoid couple different and defect shape from drawing Play erroneous judgement.Obtained artificial defect can more really simulate lamination defect, and be capable of fixing position, comply fully with design drawing Paper requirement, avoids artificial defect from obscuring with natural flaw, and repeatable production;Due to simulated defect and natural flaw acoustic impedance phase Approximation can verify the validity of the detectability of supersonic detection method and all kinds of detection devices more truly and effectively;People Work defect, using dislocation arranged at equal intervals, can separately verify detection of the supersonic detection method to lamination defect in different-thickness area Ability.
Detailed description of the invention
Fig. 1 is test block defect arrangement schematic diagram in the angle R of the invention.
Fig. 2 is test block solid cloth schematic diagram in the angle R of the invention.
Fig. 3 is that nearly surface layer artificial defect schematic diagram is preset in the angle R of the present invention test block.
Fig. 4 is that middle layer artificial defect schematic diagram is preset in the angle R of the present invention test block.
Fig. 5 is test block laying in the angle R of the present invention and sense partitions schematic diagram.
Fig. 6 is the area A ultrasonic phase array detection data.
Fig. 7 is the area B ultrasonic phase array detection data
Fig. 8 is the area C ultrasonic phase array detection data.
Fig. 9 is that the excellent area A in the area A sweeps waveform.
Figure 10 is that the defect A of the area A 1 sweeps waveform.
Figure 11 is that the excellent area A in the area C sweeps waveform.
Figure 12 is that the defect A of the area C 9 sweeps waveform.
Specific embodiment:
The application is further illustrated with example with reference to the accompanying drawing.
Embodiment 1
See Fig. 1 to Fig. 5, a kind of angle R test block for composite structure ultrasound detection of the present invention, the angle R test block is that band turns The laminate of the composite material at angle, laminate include two sections of plates, and by corner arc transition between two sections of plates, corner is 90 °, Laminate thickness is in step-like increase;Laminate is set there are five thickness steps, in the corner center of arc region of each step Between caliper zones and nearly skin depth area be prefabricated with artificial defect respectively;The artificial defect is in the transition arc center of laminate Domain is in dislocation arrangement;The artificial defect is the rectangular diaphragm of the double-deck polytetrafluoroethylene (PTFE), rectangular having a size of 3mm × 3mm.Bilayer poly- four Vinyl fluoride membrane surface is coated with adhesive, so that position is fixed;The double-deck rectangular diaphragm of polytetrafluoroethylene (PTFE) with a thickness of 0.058 mm 。
The size of every section of plate of the laminate is long 300mm, width 50mm, and the radius of corner circular arc is 5mm;Laminate Five thickness steps, original depth 1mm successively increases 0.5mm, step maximum gauge 3mm.
Embodiment 2
See Fig. 1 to Fig. 5, a kind of angle R test block for integration composite structure ultrasound detection of the present invention, the reference block For the structure of one " R angleplied laminate pressing plate step ", interior thickness area and nearly table caliper zones difference are prefabricated in five thickness steps Artificial defect, may spontaneous lamination defect in real work to simulate.Defect totally 10, wherein test block outer dimension be Long 300mm, each width 50mm in both sides, radius of curvature 5mm, flaw size are 3mm × 3mm, and defect is arranged at equal intervals in dislocation.It is right It can be used for supersonic detection method than test block to quantify the integration composite structure detection checking research of applicability, defect Assessment analysis can be also used for the verifying in actual work to detection device validity, to guarantee product quality.
Embodiment 3
See Fig. 1 to Fig. 5, a specific embodiment of the invention is described with reference to the accompanying drawing, so as to those skilled in the art The production method that member more fully understands test block of the present invention, implementation steps (but being not limited to) are as follows::
1. test block laying
Material prepreg blanking, having a size of 350mm × 150mm(8 block), 265mm × 150mm(4 block), 205mm × 150mm (4 pieces), 145mm × 150mm(4 block), 85mm × 150mm(4 block).
Intersect laying by 0 °, 45 °, 90 ° of -45 ° of four directions, avoids bending and shock resistance damage;And by design drawing into The corresponding full laying of row and local laying.Pre-buried 1,3,5,7, No. 9 artificial defect between the 2nd floor of laying pad pasting face and the 3rd floor;? Pre-buried 2,4,6,8, No. 10 artificial defects are distinguished at laying interior thickness.
Consideration facilitates and carries in live loss of weight, cut Area of Sample be not easy it is excessive.
2. test block forming
By the test block for completing laying, vacuum sealing plays bag in tooling, is sent into autoclave and carries out curing molding.
3. test block is processed
The surplus of each 25mm of digital control milling test block surrounding, test block final size are 300mm × 50mm × 50mm.
4. test block is identified
In non-destructive testing test block it is no there are natural flaw, whether pre-buried artificial defect detectable, defect display size and practical ruler Very little difference differentiates and requires are as follows: being not allow for natural flaw, all pre-buried artificial defects can detect, defect display size and reality For border size difference in ± 25% range, test block is qualified effectively;Otherwise, it remakes.
Embodiment 4
It is detected by A, B, C subregion of Fig. 5:
See Fig. 6 to Figure 12, the angle the R test block made is used to separately verify phased array detection method and ultrasonic A sweep detection side The validity of method method, excellent area refer to that area free from defect, two kinds of detection methods have found all 10 pre-buried artificial defects, The result shows that can effectively be verified using coating composite material structure ultrasonic inspection reference test block made by the present invention all kinds of The applicability and detection sensitivity of supersonic detection method.
Example described above is only presently preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (9)

1. a kind of angle R test block for composite structure ultrasound detection, which is characterized in that the angle R test block is with corner The laminate of composite material, laminate include two sections of plates, and by corner arc transition between two sections of plates, laminate thickness is in platform Scalariform increases;Laminate is set there are five thickness steps, the interior thickness area in the corner center of arc region of each step and nearly table Thickness degree area is prefabricated with artificial defect respectively;The artificial defect is in the transition arc central area of laminate in dislocation arrangement; The artificial defect is the double-deck polytetrafluoroethylene diaphragm.
2. a kind of angle R test block for composite structure ultrasound detection according to claim 1, which is characterized in that described The double-deck polytetrafluoroethylene diaphragm is rectangular.
3. a kind of angle R test block for composite structure ultrasound detection according to claim 2, which is characterized in that described The double-deck polytetrafluoroethylene diaphragm it is rectangular having a size of 3mm × 3mm.
4. according to claim 1, a kind of angle R test block for composite structure ultrasound detection, feature described in one of 2,3 exist In the bilayer polytetrafluoroethylene diaphragm surface is coated with adhesive.
5. a kind of angle R test block for composite structure ultrasound detection according to claim 1, which is characterized in that described The size of every section of plate of the laminate with the angle R is long 300mm, width 50mm, and the radius of corner circular arc is 5mm.
6. a kind of angle R test block for composite structure ultrasound detection described in one of according to claim 1,2,3,5, special Sign is that five thickness steps of the laminate, original depth 1mm successively increases 0.5mm, step maximum gauge 3mm.
7. a kind of angle R test block for composite structure ultrasound detection described in one of according to claim 1,2,3,5, special Sign is, the artificial defect with a thickness of 0.058 mm.
8. a kind of angle R test block for composite structure ultrasound detection described in one of according to claim 1,2,3,5, special Sign is that the corner of the angle R test block is 90 °.
9. a kind of production method of the angle the R test block for composite structure ultrasound detection, which is characterized in that step are as follows:
S1 R angle test block laying:
Material prepreg blanking;Intersect laying by 0 °, 45 °, 90 ° of -45 ° of four directions, avoids bending and shock resistance damage; The pre-buried artificial defect between the 2nd layer and the 3rd layer of laying pad pasting face;Pre-buried artificial defect is distinguished at laying interior thickness;
S2 test block forming
By the angle the R test block for completing laying, vacuum sealing plays bag in tooling, is sent into autoclave and carries out curing molding;
S3 test block processing
The surplus of each 25mm of milling test block surrounding, the angle R test block outer dimension are long 300mm, each width 50mm in both sides, corner circular arc half Diameter is 5mm;
S4 test block identification
In non-destructive testing test block it is no there are natural flaw, whether pre-buried artificial defect detectable, defect display size and practical ruler Very little difference differentiates and requires are as follows: being not allow for natural flaw, all pre-buried artificial defects can detect, defect display size and reality For border size difference in ± 25% range, test block is qualified effectively;Otherwise, it remakes.
CN201811199279.5A 2018-10-15 2018-10-15 A kind of test block of the angle R and production method for composite structure ultrasound detection Pending CN109406629A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110057918A (en) * 2019-05-29 2019-07-26 山东大学 Damage of composite materials quantitative identification method and system under strong noise background
CN110084786A (en) * 2019-04-04 2019-08-02 中国兵器科学研究院宁波分院 Automatic defect identification method for digital X-ray image with gradually-changed background
CN110554094A (en) * 2019-07-22 2019-12-10 中国航空工业集团公司济南特种结构研究所 Artificial simulation defect and preparation method thereof
CN112683933A (en) * 2020-11-30 2021-04-20 北京星航机电装备有限公司 Method for measuring radiation sensitivity of additive manufacturing multilayer structure detection
CN112763578A (en) * 2021-04-08 2021-05-07 成都飞机工业(集团)有限责任公司 In-service integral composite material R area detection method, reference test block and test block manufacturing method
CN112763583A (en) * 2021-04-07 2021-05-07 成都飞机工业(集团)有限责任公司 Calibration block for ultrasonic phased array sector scanning and manufacturing and using methods
CN112883533A (en) * 2019-11-29 2021-06-01 上海飞机制造有限公司 Composite material C-shaped beam filament laying method and system, filament laying machine and storage medium
CN113324902A (en) * 2021-05-13 2021-08-31 山东非金属材料研究所 Reference block for composite armor plate debonding defect knocking detection and preparation method thereof
CN113758769A (en) * 2020-06-05 2021-12-07 中国航发商用航空发动机有限责任公司 Method for manufacturing defective test block of adhesive bonding structure
CN112883533B (en) * 2019-11-29 2024-04-30 上海飞机制造有限公司 Composite material C-shaped beam wire laying method, system, wire laying machine and storage medium

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JPH08210953A (en) * 1995-02-03 1996-08-20 Hitachi Constr Mach Co Ltd Standard sample for ultrasonic inspection device evaluation, and its manufacture
JPH10227773A (en) * 1997-02-18 1998-08-25 Fuji Heavy Ind Ltd Artificially defective material of fiber reinforced resin composite material and manufacture thereof
CN103529121A (en) * 2012-07-06 2014-01-22 哈尔滨飞机工业集团有限责任公司 Method for hierarchically simulating defects of machined hole edge of composite laminated board through impulse reflection process
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Cited By (14)

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Publication number Priority date Publication date Assignee Title
CN110084786A (en) * 2019-04-04 2019-08-02 中国兵器科学研究院宁波分院 Automatic defect identification method for digital X-ray image with gradually-changed background
CN110057918A (en) * 2019-05-29 2019-07-26 山东大学 Damage of composite materials quantitative identification method and system under strong noise background
CN110554094B (en) * 2019-07-22 2021-10-15 中国航空工业集团公司济南特种结构研究所 Artificial simulation defect and preparation method thereof
CN110554094A (en) * 2019-07-22 2019-12-10 中国航空工业集团公司济南特种结构研究所 Artificial simulation defect and preparation method thereof
CN112883533B (en) * 2019-11-29 2024-04-30 上海飞机制造有限公司 Composite material C-shaped beam wire laying method, system, wire laying machine and storage medium
CN112883533A (en) * 2019-11-29 2021-06-01 上海飞机制造有限公司 Composite material C-shaped beam filament laying method and system, filament laying machine and storage medium
CN113758769B (en) * 2020-06-05 2022-12-27 中国航发商用航空发动机有限责任公司 Method for manufacturing defective test block of adhesive bonding structure
CN113758769A (en) * 2020-06-05 2021-12-07 中国航发商用航空发动机有限责任公司 Method for manufacturing defective test block of adhesive bonding structure
CN112683933A (en) * 2020-11-30 2021-04-20 北京星航机电装备有限公司 Method for measuring radiation sensitivity of additive manufacturing multilayer structure detection
CN112763583B (en) * 2021-04-07 2021-08-03 成都飞机工业(集团)有限责任公司 Calibration block for ultrasonic phased array sector scanning and manufacturing and using methods
CN112763583A (en) * 2021-04-07 2021-05-07 成都飞机工业(集团)有限责任公司 Calibration block for ultrasonic phased array sector scanning and manufacturing and using methods
CN112763578B (en) * 2021-04-08 2021-08-03 成都飞机工业(集团)有限责任公司 In-service integral composite material R area detection method, reference test block and test block manufacturing method
CN112763578A (en) * 2021-04-08 2021-05-07 成都飞机工业(集团)有限责任公司 In-service integral composite material R area detection method, reference test block and test block manufacturing method
CN113324902A (en) * 2021-05-13 2021-08-31 山东非金属材料研究所 Reference block for composite armor plate debonding defect knocking detection and preparation method thereof

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Application publication date: 20190301