CN109405728A - A kind of detection tool structure and its detection method of bending component easy detection size - Google Patents
A kind of detection tool structure and its detection method of bending component easy detection size Download PDFInfo
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- CN109405728A CN109405728A CN201811485676.9A CN201811485676A CN109405728A CN 109405728 A CN109405728 A CN 109405728A CN 201811485676 A CN201811485676 A CN 201811485676A CN 109405728 A CN109405728 A CN 109405728A
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- 238000001514 detection method Methods 0.000 title claims abstract description 256
- 238000005452 bending Methods 0.000 title claims abstract description 123
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000012360 testing method Methods 0.000 claims abstract description 18
- 238000012797 qualification Methods 0.000 claims description 9
- 238000007689 inspection Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/02—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness
- G01B7/06—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness for measuring thickness
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- General Physics & Mathematics (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses the detection tool structures and its detection method of a kind of bending component easy detection size, detection tool structure includes detection block one, detection block two, pedestal, cushion block and battery case, cushion block and battery case are each provided on bottom plate, pedestal is L-shaped structure, and it is horizontal positioned, pedestal includes positioning region and test section, positioning region is the vertical edge of pedestal, for bending component to be fixed on the positioning, the fitting groove that test section is surrounded by pedestal horizontal edge and vertical edge, cushion block is fixedly installed in fitting groove, detection block one and detection block two setting up and down on cushion block, instruction device is respectively equipped in detection block one and detection block two, instruction device is electrically connected with battery case, detection block one and detection block two are respectively used to the negative common difference and plus tolerance of detection bending component；Detection tool structure of the present invention is simple, and manufacture is easy to use, cost is relatively low, improves detection efficiency, and identification is higher.
Description
Technical field
The present invention relates to piece test technical field more particularly to a kind of detection tool structures of bending component easy detection size
And its detection method.
Background technique
The size that bending component needs to detect at present is more, if according to aging method detecting size, detection gets up to imitate
Rate is too low, and identification is not high.
The detection structure that more existing pair of bending component is detected is excessively complicated, in the sensitivity of detection and convenient
Be required on degree it is further improved, for the more complicated detection structure of the prior art, more complicated structure is in reality
The probability to break down in the detection process of border is bigger, and is implicitly present in detection structure in actual use and frequently occurs event
The problem of barrier, for producing the production line of bending component in enormous quantities for the error of any one production process can all influence whole
The production efficiency and effect of production line, therefore for existing complex detection structure, the practicality is not strong, the number of maintenance
Increase, and the difficulty repaired is big, is unfavorable for the more preferable more orderly more efficient detection for carrying out bending size to bending component.
Summary of the invention
In view of the above problems, the present invention is intended to provide a kind of detection tool structure of bending component easy detection size and
Its detection method, detection structure of the invention is simple, and it is convenient to operate, and detection efficiency is high, and detection sensitivity is high.
Technical thought and principle of the invention is: detection tool structure of the invention is detected using energized；According to the folding of part
Two detection blocks one, two are arranged in curved height dimension tolerance in cubing；Detection block is first is that detect part bending height negative common difference
Detection block, detection block is second is that detect the detection block of part bending height plus tolerance；Then detection line is loaded onto respectively in detection block,
Indicator light is connected in detection line, it is respectively red, green；The detection line for connecting green indicator light is placed on detection block one, it will even
The detection line for connecing red indicating light is placed in detection block two, and detection line is fixed in detection block by insulating tape, to be detected
Line connects upper battery case, then starts to detect, if part bending size plus tolerance is overproof, feature contacts to detection block two,
When red indicating light is always on, it is unqualified just to represent piece test；If part bending size negative common difference is overproof, feature contacts are not
To detection block detection block one, when indicator light does not all work, it is unqualified just to represent piece test；If part bending size touches inspection
Block detection block one is surveyed, and in the state of not reaching detection block two, bending component is qualification, and green indicator light can be just always on.
To achieve the goals above, the technical solution adopted in the present invention is as follows:
A kind of detection tool structure of bending component easy detection size, the detection tool structure include detection block one, detection block two, bottom
Seat, cushion block and battery case, the cushion block and the battery case are each provided on bottom plate, and the pedestal is L-shaped structure, and level is put
It sets, the pedestal includes positioning region and test section, and the positioning region is the vertical edge of the pedestal, for determining bending component
Position is fixed, and institute is fixedly installed in the fitting groove that the test section is surrounded by the pedestal horizontal edge and vertical edge in the fitting groove
Cushion block is stated, and the detection block one and detection block two setting up and down on the cushion block, the detection block one and the detection block
Instruction device is respectively equipped on two, the instruction device is electrically connected with the battery case, the detection block one and the detection block
Two are respectively used to the negative common difference and plus tolerance of detection bending component.
Preferably, the cushion block is L-shaped structure, it is horizontally arranged, the horizontal edge and vertical edge of cushion block form detection slot.
Preferably, the detection block one is L-shaped structure with the detection block two, and the two and the detection slot are horizontal
Setting, the horizontal edge and vertical edge of the detection block two form large square slot, and horizontal edge and the vertical edge of the detection block one form small rectangular
Slot, the detection block one are mounted in the large square slot, and the right side of the detection block one and the large square slot inner wall are tight
Gap is arranged between left side and the inner wall of large square slot in close connection.
Preferably, the top margin slot of the large square slot is along the top margin slot edge for being slightly below the small square groove.
Preferably, the instruction device includes green indicator light, red indicating light and detection line, the green instruction
Lamp is mounted in the detection block one, and the red indicating light is mounted in detection block two, and the green indicator light and institute
Red indicating light is stated to connect with by the detection line with the battery case respectively.
Preferably, also set up on the vertical edge of the pedestal it is corresponding with the big slotted eye of itself on bending component and small slot fixed
The big positioning pin and small positioning pin of position.
A kind of detection method of the detection tool structure of bending component easy detection size, comprising the following steps:
Step 1: being arranged positioning region on pedestal, the positioning region is identical with the type face of bending component shape, determines bending with this
The placement location of part；
Step 2: instruction device is loaded onto respectively in detection block one and detection block two, instruction device connects battery by detection line
Box；
Bending component to be measured: being fixed on the positioning region of pedestal by step 3, starts to detect, if the bending size of bending component is just
When tolerance is overproof, then bending component touches detection block two, when the instruction device in detection block two is always on, represents bending component inspection
It surveys unqualified；If bending component bending size negative common difference is overproof, bending component does not reach detection block one, detection block one with
When instruction device in detection block two does not work, it is unqualified to represent piece test；If the bending size of bending component touches
Detection block one, and in the state of not reaching detection block two, bending component is qualification, and green indicator light can be just always on.
The beneficial effects of the present invention are: detection tool structure of the present invention is simple, manufacture is easy to use, cost is relatively low, improves detection
Efficiency, and identification is higher.
Secondly, detection structure of the invention is because its structure is simple, and strong operability, after structure is simplified, detection effect
More preferably, and the more existing complex detection structure of probability of failure substantially reduces, and easy to maintenance quick, to entire raw
Producing line not will cause too much influence.
Detailed description of the invention
Fig. 1 a is the schematic top plan view of bending component of the present invention；
Fig. 1 b is the schematic side view of bending component of the present invention；
Fig. 2 is schematic diagram when green indicator light is always under bending component detection eligible state of the present invention；
Fig. 3 is that bending component of the present invention detects under unqualified state, schematic diagram when red indicating light is always on；
Fig. 4 is that bending component of the present invention detects under unqualified state, schematic diagram when indicator light does not all work.
Wherein, 1- bending component, 2- detection block, 3- detection block, 4- cushion block, 5- pedestal, 6- bottom plate, the big positioning pin of 7-, 8-
Detection line, 9- battery case, the small positioning pin of 10-, 11- big slotted eye, the small slot of 12-.
Specific embodiment
In order to make those skilled in the art be better understood on technical solution of the present invention, with reference to the accompanying drawing and
Embodiment is further described technical solution of the present invention.
A, 1b show the schematic diagram of bending component to be detected referring to Fig.1, which is elastic slice bending component,
It itself is provided with big slotted eye and small slot above, the plane where big slotted eye and small slot is horizontal plane, on the pedestal of detection structure
Type face identical with the bending component shape is set to determine its position.
Referring to shown in Fig. 2-4, a kind of detection tool structure of 1 easy detection size of bending component, the detection tool structure includes inspection
Block 1, detection block 23, pedestal 5, cushion block 4 and battery case 9 are surveyed, the cushion block 4 is each provided on bottom plate 6 with the battery case 9,
The pedestal 5 is L-shaped structure, and horizontal positioned, and pedestal 5 includes horizontal edge and vertical edge, and horizontal edge is parallel with bottom plate 6 and closely connects
Connect, vertical edge and the perpendicular setting of bottom plate 6, also set up on the vertical edge of the pedestal 5 with the big slotted eye 11 of itself on bending component 1 and
The upper end of the big positioning pin 7 and small positioning pin 10 of the corresponding positioning of small slot 12, big positioning pin 7 and small positioning pin 10 all exceeds pedestal
Upper surface a part of 5 positioning regions, it is therefore an objective to the big slotted eye 11 and small slot 12 directly passed through on bending component 1 is positioned,
The pedestal 5 includes positioning region and test section, and the positioning region is the vertical edge of the pedestal 5, for determining bending component 1
Position is fixed, and institute is fixedly installed in the fitting groove that the test section is surrounded by 5 horizontal edge of pedestal and vertical edge in the fitting groove
Cushion block 4 is stated, and the detection block 1 and detection block 23 setting up and down on the cushion block 4, the detection block 1 and the inspection
Survey block 23 on be respectively equipped with instruction device, the instruction device is electrically connected with the battery case 9, the detection block 1 with it is described
Detection block 23 is respectively used to the negative common difference and plus tolerance of detection bending component 1.
In invention, the cushion block 4 is L-shaped structure, is horizontally arranged, and the horizontal edge and vertical edge of cushion block 4 form detection slot, described
Detection block 1 and the detection block 23 are L-shaped structure, and the two and the detection slot are horizontally disposed, the detection block 23
Horizontal edge and vertical edge form large square slot, the horizontal edge of the detection block 1 and vertical edge form small square groove, the detection block 1
It is mounted in the large square slot, and the right side of the detection block 1 is closely connect with the large square slot inner wall, left side and big
Gap is set between the inner wall of square groove, and the top margin slot of the large square slot is along the top margin slot edge for being slightly below the small square groove.
The design of the structure on top margin slot edge and bottom edge slot edge is specifically that top margin slot edge is contacted with the bending component 1 of standard qualification, and bottom
Portion, along contacting, designs the height on top margin slot edge and the height on bottom edge slot edge according to the bending component 1 of standard qualification not with bottom edge slot,
So that 1 end of standard qualification bending component only touches top margin slot edge, the upper surface without contacting bottom edge slot edge.
In structure design, the L shape of detection block 1 and detection block 23 is oppositely arranged detection major embodiment of the invention, inspection
Survey block 1 is small therefore is located in the large square slot of detection block 23, and the right of one 2 left margin of detection block and detection block 23 is between
Gap is set, its end is only contacted with detection block 1 when bending component 1 is qualified, contact when unqualified with detection block 23 or with
It does not contact both.
In invention, the instruction device includes green indicator light, red indicating light and detection line 8, and the green refers to
Show that lamp is mounted in the detection block 1, the red indicating light is mounted in detection block 23, and the green indicator light
It is connect respectively with by the detection line 8 with the battery case 9 with the red indicating light.
Bending component material thickness 0.8mm, bending height 3.2mm, detection tool structure predominantly detect bending height, and piece test is closed
It is that bending component end bottom can contact detection block 2 but not reach detection block 3 in the state of lattice；Provided by the invention one
The detection tool structure of kind of 1 easy detection size of bending component, the structure can be improved detection efficiency, it is easy to use, identification is higher,
And cost is relatively low.
A kind of detection method of the detection tool structure of 1 easy detection size of bending component, comprising the following steps:
Step 1: being arranged positioning region on pedestal 5, and the positioning region is identical with the type face of 1 shape of bending component, is rolled over this to determine
The placement location of curved part 1；
Step 2: loading onto instruction device respectively in detection block 1 and detection block 23, and instruction device connects electricity by detection line 8
Pond box 9；Instruction device is red, green indicator light, is attached separately in detection block 23 and detection block 1, detection line 8 can lead to
It crosses the setting string holes on bottom plate 6, pedestal 5 and carrys out connecting detection line 8, detection line 8 is connected to detection block 1 by electric wire box, string holes
With the green indicator light and red indicating light in detection block 23, reaction detection ruler intuitive by the design of instruction device, convenient and fast
It is very little whether qualified, and the connection of route is fairly simple, is conducive to carrying out rapid-maintenance at the first time when something goes wrong, in order to avoid
Influence normal production；
Bending component 1 to be measured: being fixed on the positioning region of pedestal 5, starts to detect by step 3, if the bending ruler of bending component 1
When very little plus tolerance is overproof, then bending component 1 touches detection block 23, when the instruction device in detection block 23 is always on, represents folding
Curved part 1 detects unqualified；If 1 bending size negative common difference of bending component is overproof, bending component 1 does not reach detection block one
2, when detection block 1 does not work with the instruction device in detection block 23, it is unqualified to represent piece test；If the folding of bending component 1
Curved size touches detection block 1, and in the state of not reaching detection block 23, and bending component 1 is qualification, green instruction
Lamp can be just always on.
Embodiment
Referring to shown in Fig. 2-4, a kind of detection tool structure of bending component easy detection size；Including being from top to bottom sequentially connected
Have: bending component 1, detection block 1, detection block 23, cushion block 4, pedestal 5, bottom plate 6, positioning pin 7, detection line 8, battery case 9.
Type identical with 1 outer dimension of bending component face is arranged on pedestal 5 to be used to determine 1 position of bending component, is arranged at 5 back side of pedestal
Counter sink is arranged on bottom plate 6 in screw hole, is used to firm banking 5, detection block 1 is for detecting 1 bending height of bending component
Size negative common difference, detection block 23 is for detecting 1 bending height dimension plus tolerance of bending component；Then in detection block
Detection line 8 is loaded onto respectively, and indicator light is connected in detection line 8, it is respectively red, green；The detection line 8 for connecting green indicator light is put
It sets in detection block 1, the detection line 8 for connecting red indicating light is placed in detection block 23, in detection block 1, detection block two
Screw via hole is set on 3, screw hole is set on cushion block 4, detection block 1, detection block 23 are fixed by screw, is detected
Line 8 is fixed in detection block by insulating tape, and then detection line 8 connects upper battery case 9, and the positive setting type chamber of bottom plate 6 is used to
Bending component is placed on pedestal 5 by box for placing cell in ether 9, and positioning pin 7 passes through the hole of bending component itself, and part is fixed,
Then start to detect, if part bending size plus tolerance is overproof, to detection block 23, red indicating light is always on feature contacts
When, it is unqualified just to represent piece test；If part bending size negative common difference is overproof, feature contacts refer to less than detection block 1
When showing that lamp does not all work, it is unqualified just to represent piece test；If part bending size touches detection block 1, and does not reach
In the state of detection block 23, bending component is qualification, and green indicator light can be just always on.
The detection tool structure of the bending component easy detection size using energized detect, that is, manufacture it is easy to use, cost compared with
It is low, detection efficiency is improved, and identification is higher.
Detection tool structure detection process of the invention is:
Step 1: big positioning pin, small positioning pin and the identical type face of bending component shape are set on pedestal 5 and are used to determine bending
Bending component 1 is fixed by big positioning pin 7, small positioning pin 10 in 1 position of part；And screw hole, bottom are set at 5 back side of pedestal
Seat 5 is fixed by screws on bottom plate 6；
Step 2: detection block 1 is the negative common difference for detecting bending component 1, and detection block 23 is for detecting bending component
Plus tolerance loads onto detection line 8 in detection block 1, detection block 23, and indicator light is connected in detection line 8, respectively red, green,
It will test line 8 and connect upper battery case 9, reach power effect, then detection line 8 is fixed on by insulating tape in two detection blocks
On, while screw via hole is set in detection block, screw hole is set on cushion block 4, detection block 1, detection block 23 are screwed
On cushion block 4；
Step 2: bending component 1 is placed on pedestal 5, and 1 position of bending component is fixed by positioning pin 7, then starts to examine
It surveys, if if bending component 1 does not reach detection block 1, illustrating that the undersize of bending component 1 is overproof, then indicator light is all
It does not work, bending component 1 detects unqualified, if bending component 1 touches detection block 23, illustrates the plus tolerance ruler of bending component 1
Very little overproof, then red indicating light will be bright, bending component 1 detect it is unqualified, only bending component 1 i.e. contact detection block 1
In the state of not contacting detection block 23 again, bending component is qualification, then green indicator light just can be bright；
Detection tool structure and method of the present invention are suitable for quickly inspecting by random samples, during the sampling observation to elastic slice bending component, not yet
As this quick detection of the present invention, the high detecting instrument of accuracy, therefore detection tool structure of the invention is simple, manufacture is using just
Victory, cost is relatively low, improves detection efficiency, and identification is higher.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (7)
1. a kind of detection tool structure of bending component easy detection size, it is characterised in that: the detection tool structure include detection block one,
Detection block two, pedestal, cushion block and battery case, the cushion block and the battery case are each provided on bottom plate, and the pedestal is L shape knot
Structure, and it is horizontal positioned, the pedestal includes positioning region and test section, and the positioning region is the vertical edge of the pedestal, is used for doubling
Curved part is fixed on the positioning, the fitting groove that the test section is surrounded by the pedestal horizontal edge and vertical edge, in the fitting groove
The interior fixed setting cushion block, and the detection block one and detection block two setting up and down on the cushion block, the detection block one
With instruction device is respectively equipped in the detection block two, the instruction device is electrically connected with the battery case, the detection block one
The negative common difference and plus tolerance of detection bending component are respectively used to the detection block two.
2. a kind of detection tool structure of bending component easy detection size according to claim 1, it is characterised in that: the pad
Block is L-shaped structure, is horizontally arranged, and the horizontal edge and vertical edge of cushion block form detection slot.
3. a kind of detection tool structure of bending component easy detection size according to claim 2, it is characterised in that: the inspection
It surveys block one and the detection block two is L-shaped structure, and the two and the detection slot are horizontally disposed, the horizontal edge of the detection block two
Large square slot is formed with vertical edge, the horizontal edge and vertical edge of the detection block one form small square groove, and the detection block one is mounted on institute
It states in large square slot, and the right side of the detection block one is closely connect with the large square slot inner wall, left side and large square slot
Gap is set between inner wall.
4. a kind of detection tool structure of bending component easy detection size according to claim 3, it is characterised in that: described big
The top margin slot of square groove is along the top margin slot edge for being slightly below the small square groove.
5. a kind of detection tool structure of bending component easy detection size according to claim 4, it is characterised in that: the finger
Showing device includes green indicator light, red indicating light and detection line, and the green indicator light is mounted in the detection block one,
The red indicating light is mounted in detection block two, and the green indicator light and the red indicating light respectively with pass through institute
Detection line is stated to connect with the battery case.
6. a kind of detection tool structure of bending component easy detection size according to claim 5, it is characterised in that: the bottom
The big positioning pin and small positioning pin of positioning corresponding with the big slotted eye of itself on bending component and small slot are also set up on the vertical edge of seat.
7. a kind of detection method of the detection tool structure of bending component easy detection size as claimed in any one of claims 1 to 6,
Characterized by comprising the following steps:
Step 1: being arranged positioning region on pedestal, the positioning region is identical with the type face of bending component shape, determines bending with this
The placement location of part；
Step 2: instruction device is loaded onto respectively in detection block one and detection block two, instruction device connects battery by detection line
Box；
Bending component to be measured: being fixed on the positioning region of pedestal by step 3, starts to detect, if the bending size of bending component is just
When tolerance is overproof, then bending component touches detection block two, when the instruction device in detection block two is always on, represents bending component inspection
It surveys unqualified；If bending component bending size negative common difference is overproof, bending component does not reach detection block one, detection block one with
When instruction device in detection block two does not work, it is unqualified to represent piece test；If the bending size of bending component touches
Detection block one, and in the state of not reaching detection block two, bending component is qualification, and green indicator light can be just always on.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811485676.9A CN109405728A (en) | 2018-12-06 | 2018-12-06 | A kind of detection tool structure and its detection method of bending component easy detection size |
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| CN201811485676.9A CN109405728A (en) | 2018-12-06 | 2018-12-06 | A kind of detection tool structure and its detection method of bending component easy detection size |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113654452A (en) * | 2020-09-30 | 2021-11-16 | 重庆永达精密机械有限公司 | DCT gear combines ring gear comprehensive testing device |
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| CN206362329U (en) * | 2016-12-27 | 2017-07-28 | 浙江正泰电器股份有限公司 | Part deformation detecting device |
| CN209027452U (en) * | 2018-12-06 | 2019-06-25 | 安徽新悦精密机械有限公司 | A kind of detection tool structure of bending component easy detection size |
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| CN113654452A (en) * | 2020-09-30 | 2021-11-16 | 重庆永达精密机械有限公司 | DCT gear combines ring gear comprehensive testing device |
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