CN109403904A - Underwater kit potential corrosion automatic safe closing well system - Google Patents
Underwater kit potential corrosion automatic safe closing well system Download PDFInfo
- Publication number
- CN109403904A CN109403904A CN201811525313.3A CN201811525313A CN109403904A CN 109403904 A CN109403904 A CN 109403904A CN 201811525313 A CN201811525313 A CN 201811525313A CN 109403904 A CN109403904 A CN 109403904A
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- Prior art keywords
- corrosion
- closing well
- underwater kit
- monitoring
- potential
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- 230000007797 corrosion Effects 0.000 title claims abstract description 136
- 238000005260 corrosion Methods 0.000 title claims abstract description 136
- 238000012544 monitoring process Methods 0.000 claims abstract description 45
- 238000007405 data analysis Methods 0.000 claims abstract description 31
- 239000002184 metal Substances 0.000 claims abstract description 30
- 229910000635 Spelter Inorganic materials 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 241000191291 Abies alba Species 0.000 claims description 5
- 238000004458 analytical method Methods 0.000 claims description 5
- 239000000523 sample Substances 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 6
- 239000013535 sea water Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 238000011897 real-time detection Methods 0.000 description 2
- 241000269793 Cryothenia peninsulae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/035—Well heads; Setting-up thereof specially adapted for underwater installations
- E21B33/0355—Control systems, e.g. hydraulic, pneumatic, electric, acoustic, for submerged well heads
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
- E21B41/0007—Equipment or details not covered by groups E21B15/00 - E21B40/00 for underwater installations
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
- E21B41/0021—Safety devices, e.g. for preventing small objects from falling into the borehole
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D5/00—Protection or supervision of installations
- F17D5/02—Preventing, monitoring, or locating loss
Landscapes
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Prevention Of Electric Corrosion (AREA)
- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
Abstract
The present invention relates to a kind of underwater kit potential corrosion automatic safe closing well systems, include the corrosion detective system and automatic closing well system connected by submerged cable;Wherein corrosion detective system includes: corrosion monitor, is fixedly mounted at the monitoring position for needing to carry out potential corrosion monitoring on the outer surface metal of underwater kit, the potential corrosion data on real-time monitoring underwater kit at each monitoring position;Data analysis module is connect with corrosion monitor by submerged cable, according to the potential corrosion data received, sees if fall out preset metal thickness loss threshold value, and export monitoring and warning signal;The automatic closing well system is connect with data analysis module by submerged cable, when receiving monitoring and warning signal, automatically controls closing well.The present invention can the potential corrosion situation in real time to underwater kit outer surface be monitored, before potential corrosion influences underwater kit functional completeness, timely automated closing well, avoid occur serious accident.
Description
Technical field
The present invention relates to a kind of underwater kit safety guards, in particular to underwater kit potential corrosion automatic safe to close
Well system belongs to monitoring and warning technical field.
Background technique
It is well known that seawater is a kind of electrolyte solution.Various underwater kits made of metal soak in the seawater for a long time
Bubble, easily formation corrosion potential, to cause corrosion and the underwater kit structure function of the metal material of underwater kit outer surface
The damage of energy.Wherein, the corrosion potential refers to, when not having impressed current, when metal reaches a stable etch state
The current potential measured.
The corrosion potential of underwater kit is wet corrosion current potential, and principle is electrochemical reaction, i.e., forms one in metal surface
The corrosion potential battery of a anode region and cathodic region isolation, metal lose electronics in the seawater, become positively charged ion, this is
One oxidation process, that is, anodic process.At the same time in the metal surface of contact seawater, electronics has a large amount of chances by seawater
Cation neutralizes, and the process for neutralizing electronics is reduction process, i.e. cathodic process.
Underwater kit realizes anticorrosion usually using spelter.Since corrosion potential is more readily formed than steel in spelter,
Current underwater kit generallys use the cathode protection method of sacrificial anode, loads spelter by the surface equipped under water to protect
Underwater kit itself.
But due to the complex situations of ocean underwater environment, still lacks in this way and practical corrosion condition is carried out
Rapidly, direct monitoring means.Due to traditional marine oil and gas production control system, generally to potential corrosion without monitoring and
Automation control only assigns shutdown instruction from surface platform by actual conditions.Therefore, if spelter is corroded brokenly in actual conditions
It is totally Huai to discover in time not yet, then underwater kit will face the danger for the damage that is corroded, usually sent out in potential corrosion
After life, the underwater kit in marine oil gas field can be damaged, lead to the generation of the safety accident of oil and gas leakage, and finally due to
Closing well leads to casualties not in time.
Based on above-mentioned, the present invention proposes a kind of underwater kit potential corrosion automatic safe closing well system, is able to achieve to underwater
The real-time detection of the corrosion potential data of equipment, timely early warning is simultaneously before potential corrosion influences underwater equipment functional completeness
Automatic safe closing well, to effectively solve disadvantage existing in the prior art and limitation.
Summary of the invention
The object of the present invention is to provide a kind of underwater kit potential corrosion automatic safe closing well systems, in real time to underwater kit
The potential corrosion situation of outer surface is monitored, timely automated before potential corrosion influences underwater kit functional completeness
Closing well avoids that serious accident occurs.
In order to achieve the above object, the present invention proposes a kind of underwater kit potential corrosion automatic safe closing well system, includes
The corrosion detective system and automatic closing well system connected by submerged cable;Wherein, the corrosion detective system includes: corrosion
Monitor is fixedly mounted at the monitoring position for needing to carry out potential corrosion monitoring on the outer surface metal of underwater kit, in real time
Monitor the potential corrosion data on underwater kit at each monitoring position;Data analysis module passes through underwater with corrosion monitor
Cable connection sees if fall out preset metal thickness loss threshold value according to the potential corrosion data received, and exports prison
Survey pre-warning signal;The automatic closing well system is connect with data analysis module by submerged cable, and monitoring and warning is being received
When signal, closing well is automatically controlled.
The corrosion monitor uses resistance probe corrosion monitor.
The data analysis module realizes that analysis handles and record the potential corrosion that corrosion monitor monitors using PLC
Data obtain thickness loss amount, corrosion allowance, corrosion rate and the temperature change of underwater kit outer surface metal;And judge
Whether current thickness loss amount meets or exceeds preset metal thickness loss threshold value, then exports in this way to automatic closing well system
Monitoring and warning signal.
The preset metal thickness loss threshold value is 4mm~6mm, preferably 5mm.
The corrosion detective system also includes battery switch module, respectively with corrosion monitor and data analysis module
It is connected by submerged cable, is corrosion monitor and data analysis module power supply to start current potential according to the extent of corrosion of spelter
Corrosion monitoring.
The battery switch module includes: tight compressed spring, and connection is arranged between spelter and underwater kit, and pre-
If decrement;Relay, switch control terminal are connect with the end that tight compressed spring is connected to spelter;Battery, respectively with after
Electric appliance, corrosion monitor and data analysis module are connected by submerged cable;When spelter causes thickness to reduce because of potential corrosion
When, the decrement for being connected to the spring between spelter and underwater kit reduces, the opening degree of the switch control terminal with motor type relay
Reduce, until relay is closed, battery provides working power for corrosion monitor and data analysis module, triggers corrosion monitoring
The monitoring of instrument and data analysis module starting potential corrosion data.
The corrosion detective system also includes pressure-resistant waterproof case, is fixedly mounted on the outer surface metal of underwater kit
On, and it is located at spelter installed position;The inside of the pressure resistance waterproof case is arranged in the data analysis module and battery,
And it is fixed by filling waterproof resin.
The automatic closing well system includes: Logic control module, and equipment is internal under water for setting, with data analysis module
It is connected by submerged cable, when receiving monitoring and warning signal, exports closing well enabling signal;Control unit of electromagnetic valve, setting
Equipment is internal under water, is connect with Logic control module by submerged cable;The well head equipped under water is arranged in solenoid valve, with
Control unit of electromagnetic valve is connected by submerged cable;When control unit of electromagnetic valve receives closing well enabling signal, electromagnetism is controlled
Valve is closed, to realize automatic timely closing well in the case where unmanned manipulation.
For the Logic control module when receiving monitoring and warning signal, monitor supervision platform remotely sends current potential corruption to the ground
Lose alarm signal.
The underwater kit are as follows: production tree or christmas tree, oil transportation or gas pipeline, electronic instrument and control valve.
In conclusion underwater kit potential corrosion automatic safe closing well system of the present invention, in spelter by serious rotten
After erosion, can the potential corrosion situation in real time to underwater kit outer surface be monitored, influence underwater kit function in potential corrosion
Can be before integrality, timely early warning and automatic closing well, to avoid occurring because of potential corrosion caused by the considerable safeties thing such as blowout
Therefore ensure the life security of national wealth safety and staff.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the battery switch module in the present invention;
Fig. 2 is the structural schematic diagram of the underwater kit potential corrosion automatic safe closing well system in the present invention.
Specific embodiment
Below in conjunction with FIG. 1 to FIG. 2, by preferred embodiment to technology contents of the invention, construction feature, reached purpose
And effect is described in detail.
As shown in Fig. 2, being underwater kit potential corrosion automatic safe closing well system provided by the invention, comprising by underwater
The corrosion detective system of cable connection and automatic closing well system;Wherein, the corrosion detective system includes: corrosion monitor 1,
It is fixedly mounted at the monitoring position for needing to carry out potential corrosion monitoring on the outer surface metal of underwater kit, real-time monitoring is underwater
Potential corrosion data on equipment at each monitoring position;Data analysis module 2 is connected with corrosion monitor 1 by submerged cable
It connects, according to the potential corrosion data received, sees if fall out preset metal thickness loss threshold value, and export monitoring and warning
Signal;The automatic closing well system is connect with data analysis module 2 by submerged cable, and monitoring and warning signal is being received
When, automatically control closing well.
In a preferred embodiment of the invention, the corrosion monitor 1 is supervised using the downhole corrosion of model CST1800
It surveys instrument to realize, is resistance probe corrosion monitor, is integrated with precision resistance probe and electrochemical AC impedance probe, it can be in real time
Detection obtains the potential corrosion data on underwater kit at each monitoring position.
In a preferred embodiment of the invention, the data analysis module 2 uses the S7- of model Siemens Company
The programmable logic controller (PLC) (PLC) of 400PLC is realized, the potential corrosion data point of CST1800 downhole well corrosion monitoring instrument are contained
Analysis system, the potential corrosion data that can be detected according to CST1800 downhole well corrosion monitoring instrument, by analysis, processing and record, from
And obtain in real time the thickness loss amount (corrosion thinning amount) of underwater kit outer surface metal, corrosion allowance, corrosion rate curve with
And temperature variation curve, the forecast function with corrosion tendency, and preset metal is being met or exceeded when thickness loss amount
When thickness loss threshold value, output monitoring and warning signal to automatic closing well system.
Wherein, it is defeated that the potential corrosion data that the CST1800 downhole well corrosion monitoring instrument will test are converted to electric signal
Out to data analysis module 2, the reality of underwater kit outer surface metal is calculated according to the electric signal received for data analysis module 2
Shi Houdu compares with pre-stored metal initial thickness, obtains current thickness loss amount.
In a preferred embodiment of the invention, preset metal thickness loss threshold value is 4mm~6mm, preferably
5mm.When finding that the thickness loss amount of actual underwater kit outer surface metal meets or exceeds metal thickness loss threshold value,
Think that current potential corrosion situation is quite serious, needs to give warning in advance and human intervention.
The corrosion detective system also includes battery switch module, analyzes mould with corrosion monitor 1 and data respectively
Block 2 is connected by submerged cable, is corrosion monitor 1 and the power supply of data analysis module 2 to start according to the extent of corrosion of spelter
Potential corrosion detection.
As depicted in figs. 1 and 2, the battery switch module includes: tight compressed spring 8, connection setting spelter 7 with
Between underwater kit, and preset certain decrement;Relay 9, switch control terminal and tight compressed spring 8 are connected to spelter 7
End connection;Battery 3 is connect with relay 9, corrosion monitor 1 and data analysis module 2 by submerged cable respectively.
When spelter 7 causes its thickness to reduce because of potential corrosion, the interval between underwater kit will increase, so that
The decrement for being connected to the spring 8 between spelter 7 and underwater kit reduces (length increase), thus with motor type relay 9
The opening degree of switch control terminal constantly reduces, until relay 9 is closed completely, makes 3 corrosion monitor 1 of battery and data point
It analyses module 2 and working power is provided, start the detection of potential corrosion data to trigger corrosion monitor 1 and data analysis module 2.
In a preferred embodiment of the invention, the supply voltage of the battery 3 is direct current 48V, and supply current is
100mA。
Further, the corrosion detective system also includes pressure-resistant waterproof case, the data analysis module 2 and electric power storage
The inside of the pressure resistance waterproof case is arranged in pond 3, and is fixed by filling waterproof resin.
The pressure-resistant waterproof case is fixedly mounted on the outer surface metal of underwater kit, and is located at spelter installation site
Place.
The automatic closing well system includes: Logic control module 4, and equipment is internal under water for setting, analyzes mould with data
Block 2 is connected by submerged cable, when receiving monitoring and warning signal, exports closing well enabling signal;Control unit of electromagnetic valve 5,
Equipment is internal under water for setting, is connect with Logic control module 4 by submerged cable;The well equipped under water is arranged in solenoid valve 6
Mouthful, it is connect with control unit of electromagnetic valve 5 by submerged cable;When control unit of electromagnetic valve 5 receives closing well enabling signal, control
Solenoid valve 6 processed is closed, to realize automatic timely closing well in the case where unmanned manipulation.
Further, the Logic control module 4 when receiving monitoring and warning signal, remotely send out to the ground by monitor supervision platform
Send potential corrosion alarm signal.
In a preferred embodiment of the invention, the Logic control module 4 uses the S7- of model Siemens Company
The programmable logic controller (PLC) (PLC) of 400PLC is realized.
In a preferred embodiment of the invention, for underwater equipment, some important and perishable position is necessary
The monitoring of real-time perfoming potential corrosion, specifically include production tree or christmas tree, oil transportation or gas pipeline, electronic instrument and control
Valve etc..That is, the corrosion monitor 1 in the present invention is optionally mounted on production tree or the gas production of underwater kit
On the outer surface metal of tree, oil transportation or gas pipeline, electronic instrument and control valve, multiple monitoring positions are formed, are supervised simultaneously
Survey the potential corrosion situation at these positions.The Logic control module 4 and control unit of electromagnetic valve 5 is optionally arranged
In production tree or the inside of christmas tree.And the pithead position of production tree or christmas tree is then arranged in the solenoid valve 6, thus logical
It crosses closing solenoid valve 6 and realizes automatic closing well.
In a preferred embodiment of the invention, the submerged cable is realized using pressure-resistant multicore cable.
In conclusion underwater kit potential corrosion automatic safe closing well system of the present invention, in spelter by serious rotten
After erosion, can the potential corrosion situation in real time to underwater kit outer surface be monitored, influence underwater kit function in potential corrosion
Can be before integrality, timely early warning and automatic closing well, to avoid occurring because of potential corrosion caused by the considerable safeties thing such as blowout
Therefore ensure the life security of national wealth safety and staff.
It is discussed in detail although the contents of the present invention have passed through above preferred embodiment, but it should be appreciated that above-mentioned
Description is not considered as limitation of the present invention.After those skilled in the art have read above content, for of the invention
A variety of modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (10)
1. a kind of underwater kit potential corrosion automatic safe closing well system, which is characterized in that include what is connected by submerged cable
Corrosion detective system and automatic closing well system;Wherein,
The corrosion detective system includes:
Corrosion monitor is fixedly mounted on the monitoring position for needing to carry out potential corrosion monitoring on the outer surface metal of underwater kit
Locate, the potential corrosion data on real-time monitoring underwater kit at each monitoring position;
Data analysis module is connect with corrosion monitor by submerged cable, and according to the potential corrosion data received, judgement is
It is no to lose threshold value beyond preset metal thickness, and export monitoring and warning signal;
The automatic closing well system is connect with data analysis module by submerged cable, when receiving monitoring and warning signal,
Automatically control closing well.
2. underwater kit potential corrosion automatic safe closing well system as described in claim 1, which is characterized in that the corrosion
Monitor uses resistance probe corrosion monitor.
3. underwater kit potential corrosion automatic safe closing well system as described in claim 1, which is characterized in that the data
Analysis module is realized using PLC;
The potential corrosion data of analysis, processing and record corrosion monitor monitoring, obtain the thickness of underwater kit outer surface metal
Loss amount, corrosion allowance, corrosion rate and temperature change;
Judge whether current thickness loss amount meets or exceeds preset metal thickness loss threshold value, in this way then to automatic closing well
System exports monitoring and warning signal.
4. underwater kit potential corrosion automatic safe closing well system as claimed in claim 3, which is characterized in that described is default
Metal thickness loss threshold value be 4mm~6mm, preferably 5mm.
5. underwater kit potential corrosion automatic safe closing well system as described in claim 1, which is characterized in that the corrosion
Detection system also includes battery switch module, is connect respectively with corrosion monitor and data analysis module by submerged cable,
It is corrosion monitor and data analysis module power supply to start potential corrosion monitoring according to the extent of corrosion of spelter.
6. underwater kit potential corrosion automatic safe closing well system as claimed in claim 5, which is characterized in that the electric power storage
Pond switch module includes:
Tight compressed spring, connection are arranged between spelter and underwater kit, and default decrement;
Relay, switch control terminal are connect with the end that tight compressed spring is connected to spelter;
Battery is connect with relay, corrosion monitor and data analysis module by submerged cable respectively;
When spelter causes thickness to reduce because of potential corrosion, the decrement of spring reduces, the switch control terminal with motor type relay
Opening degree reduce, until relay is closed, battery provides working power for corrosion monitor and data analysis module, triggering
The monitoring of corrosion monitor and data analysis module starting potential corrosion data.
7. underwater kit potential corrosion automatic safe closing well system as claimed in claim 6, which is characterized in that the corrosion
Detection system also includes pressure-resistant waterproof case, is fixedly mounted on the outer surface metal of underwater kit, and is located at spelter installation position
Set place;The inside of the pressure resistance waterproof case is arranged in the data analysis module and battery, and passes through filling waterproof resin
It is fixed.
8. underwater kit potential corrosion automatic safe closing well system as described in claim 1, which is characterized in that described is automatic
Closing well system includes:
Logic control module, equipment is internal under water for setting, is connect with data analysis module by submerged cable, is receiving prison
When surveying pre-warning signal, closing well enabling signal is exported;
Control unit of electromagnetic valve, equipment is internal under water for setting, is connect with Logic control module by submerged cable;
Solenoid valve is arranged the well head equipped under water, is connect with control unit of electromagnetic valve by submerged cable;In solenoid valve control
When unit receives closing well enabling signal, control solenoid valve is closed, thus realization automatic pass in time in the case where unmanned manipulation
Well.
9. underwater kit potential corrosion automatic safe closing well system as claimed in claim 8, which is characterized in that the logic
For control module when receiving monitoring and warning signal, monitor supervision platform remotely sends potential corrosion alarm signal to the ground.
10. underwater kit potential corrosion automatic safe closing well system as described in claim 1, which is characterized in that the water
Lower equipment are as follows: production tree or christmas tree, oil transportation or gas pipeline, electronic instrument and control valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811525313.3A CN109403904B (en) | 2018-12-13 | 2018-12-13 | Automatic safety well closing system for potential corrosion of underwater equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811525313.3A CN109403904B (en) | 2018-12-13 | 2018-12-13 | Automatic safety well closing system for potential corrosion of underwater equipment |
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CN109403904A true CN109403904A (en) | 2019-03-01 |
CN109403904B CN109403904B (en) | 2023-12-15 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116989652A (en) * | 2023-09-25 | 2023-11-03 | 科瑞工业自动化系统(苏州)有限公司 | Displacement sensor capable of being used as reference electrode and using method thereof |
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CN209293732U (en) * | 2018-12-13 | 2019-08-23 | 美钻深海能源科技研发(上海)有限公司 | Underwater kit potential corrosion automatic safe closing well system |
Cited By (2)
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CN116989652A (en) * | 2023-09-25 | 2023-11-03 | 科瑞工业自动化系统(苏州)有限公司 | Displacement sensor capable of being used as reference electrode and using method thereof |
CN116989652B (en) * | 2023-09-25 | 2023-12-08 | 科瑞工业自动化系统(苏州)有限公司 | Displacement sensor capable of being used as reference electrode and using method thereof |
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