CN109400145A - A kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component - Google Patents
A kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component Download PDFInfo
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- CN109400145A CN109400145A CN201811345262.6A CN201811345262A CN109400145A CN 109400145 A CN109400145 A CN 109400145A CN 201811345262 A CN201811345262 A CN 201811345262A CN 109400145 A CN109400145 A CN 109400145A
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- energy
- prefabricated component
- water flow
- flow grooves
- saving aluminium
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 99
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 99
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 91
- 239000004411 aluminium Substances 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 claims abstract description 50
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 30
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000011575 calcium Substances 0.000 claims abstract description 20
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 12
- 239000004568 cement Substances 0.000 claims abstract description 10
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 10
- 238000012423 maintenance Methods 0.000 claims abstract description 8
- 229910052594 sapphire Inorganic materials 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims abstract description 7
- 229910052593 corundum Inorganic materials 0.000 claims description 18
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 18
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 3
- 239000001509 sodium citrate Substances 0.000 claims description 3
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 description 25
- 239000002245 particle Substances 0.000 description 19
- 238000010438 heat treatment Methods 0.000 description 16
- 238000004321 preservation Methods 0.000 description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 12
- 238000004079 fireproofing Methods 0.000 description 9
- 238000010304 firing Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 210000000988 bone and bone Anatomy 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 206010013786 Dry skin Diseases 0.000 description 4
- 229910001570 bauxite Inorganic materials 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 230000008595 infiltration Effects 0.000 description 4
- 238000001764 infiltration Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000013078 crystal Substances 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 230000003628 erosive effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011819 refractory material Substances 0.000 description 3
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000001603 reducing effect Effects 0.000 description 2
- 238000009991 scouring Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 206010010356 Congenital anomaly Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/44—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
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- C04B38/0038—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by superficial sintering or bonding of particulate matter
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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Abstract
The present invention provides a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component, comprising the following steps: 1) prepares complex phase lightweight clinker with the Calcium dialuminate (CA2) of calcium hexaluminate (CA6) and 15~50wt% that component is 50~85wt%;2) Ultralight aggregate is prepared with the CA2 of the α-Al2O3 and 5~15wt% of CA6 and 5~10wt% that component is 45~90wt%;3) by 0~70wt% of Ultralight aggregate made from 0~75wt% of complex phase lightweight clinker made from step 1) and step 2, it is added after the Reactive alumina of 0~10wt%, the pure calcium aluminate cement of 10~25wt% and water-reducing agent are mixed and the water of 15~60wt% is added, stir 8~15 minutes;4) it forms in shaking platform upper, then is fired through demoulding, maintenance, drying, high temperature, obtain the energy-saving aluminium water flow grooves prefabricated component that bulk density is 1.00~2.10g/cm3, the present invention can reduce energy consumption.
Description
Technical field
The present invention relates to aluminum water chute technical fields, and in particular to a kind of manufacturer of energy-saving aluminium water flow grooves prefabricated component
Method.
Background technique
In aluminium processing, chute is the important tool for transmitting aluminum water, has high temperature (about because flowing through the aluminum water of chute
750 DEG C), strong reducing property, the characteristics such as constant flow, therefore it is required that the fireproofing prefabricated member of manufacture aluminum water chute needs to meet:
1) chemical stability is good;2) aluminum-resistant water erosion;3) consistency and volume stability are excellent;4) it is not easy to be infiltrated by aluminum water;5) resist
Good thermal shock stability.Therefore, the physicochemical property of aluminum water chute preform material is paid attention to extensively, but often has ignored energy saving
Can, cause the increase of aluminium processing enterprise energy consumption cost.
Currently, domestic aluminum water chute fireproofing prefabricated member mainly has three categories: vitreous silica fireproofing prefabricated member,
Bauxite-based refractories prefabricated component and Sai Long combination vitreous silica fireproofing prefabricated member.
Vitreous silica aluminum water chute prefabricated component primary raw material is vitreous silica, advantage excellent, heat resistanceheat resistant for volume stability
It is good to shake stability;Bulk density is lower (2.0~2.2g/cm3), and thermal capacity is smaller, thermal conductivity 1.95W/(m.k), heating conduction
Generally, energy-saving effect is poor.
Alumina-based aluminum water chute prefabricated component mainly uses bauxite (or synthesis material) as primary raw material, and advantage is intensity
Height, aluminum-resistant water performance of flushing are good;Bulk density is higher, and generally in 2.75 g/cm3 or more, thermal capacity is larger, and thermal conductivity is 3.83
~35 W/(m.k), heating conduction is preferable, and energy-saving effect is poor.
It is Sai Long (SiAlON) bonding agent and vitreous silica that Sai Long combination vitreous silica aluminum water chute prefabricated component, which mainly forms,
It is got well than first two aluminum water chute prefabricated component in comprehensive performance;Bulk density is medium, generally in 2.5~2.6g/cm3, thermal capacity
It is medium, but since its Main Components matches the thermal conductivity of grand (SiAlON) in 320 W/(m.k) more than, thermal conductivity is too strong, leads to this
Class prefabricated component energy-saving effect is worst.
For the above three classes aluminum water chute fireproofing prefabricated member in problem present on energy-saving effect, our company is provided
A kind of new manufacturing method, it is intended to solve the problems, such as that energy consumption is excessive.
Summary of the invention
In order to solve the above technical problems, the purpose of the present invention is to provide a kind of manufactures of energy-saving aluminium water flow grooves prefabricated component
Method can reduce energy consumption.
To achieve the above object, the manufacturing method of a kind of energy-saving aluminium water flow grooves prefabricated component of the present invention, including following step
It is rapid:
1) complex phase lightweight is prepared with the Calcium dialuminate (CA2) of calcium hexaluminate (CA6) and 15~50wt% that component is 50~85wt%
Clinker;
2) Ultralight bone is prepared with the CA2 of the α-Al2O3 and 5~15wt% of CA6 and 5~50wt% that component is 45~90wt%
Material;
3) by Ultralight 0~70wt% of aggregate made from 0~75wt% of complex phase lightweight clinker made from step 1) and step 2, add
Enter the Reactive alumina of 0~10wt%, 15 are added after the pure calcium aluminate cement of 10~25wt% and water-reducing agent are mixed~
The water of 60wt% stirs 8~15 minutes;
4) shaking platform upper form, then through demoulding, maintenance, drying, high temperature fire, obtain bulk density be 1.00~
The energy-saving aluminium water flow grooves prefabricated component of 2.10g/cm3.
Preferably, the bulk density of complex phase lightweight clinker is 1.2~1.3g/cm3 in the step 1), and Al2O3 content is
77.2~84.6wt%.
Preferably, in the step 2 Ultralight aggregate bulk density be 0.6 ~ 1.0g/cm3, Al2O3 content be 88 ~
95wt%。
Preferably, Al2O3 content is 99.7wt% in Reactive alumina in the step 3).
Preferably, Al2O3 content is not less than 69.7wt% in pure calcium aluminate cement in the step 3).
Preferably, in the step 3) water-reducing agent use sodium tripolyphosphate and sodium citrate combination.
Preferably, demoulding time is 24 hours in the step 4), curing time is 48 hours.
Compared with prior art, the present invention the beneficial effect is that:
Chemical stability and aluminum-resistant water reproducibility are very superior, and aluminum-resistant water scouring capability is stronger, and volume stability and anti-thermal shock are steady
It is qualitative superior, it is not easy to be infiltrated by aluminum water;Material amount of stored heat is low, and the porosity is higher, and thermal conductivity is low, therefore energy-saving effect is fine, energy
Reduce energy consumption.
Detailed description of the invention
Fig. 1 is a kind of manufacturing method flow chart of energy-saving aluminium water flow grooves prefabricated component of the present invention.
Specific embodiment
By the technology contents that the present invention will be described in detail, construction feature, reached purpose and efficacy, hereby enumerates embodiment below
And attached drawing is cooperated to be explained in detail.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on attached drawing institute
The orientation or positional relationship shown, is merely for convenience of description of the present invention and simplification of the description, rather than the dress of indication or suggestion meaning
It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as protecting the present invention
The limitation of range.
Embodiment one:
The present invention provides a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component, comprising the following steps:
1) complex phase lightweight is prepared with the Calcium dialuminate (CA2) of calcium hexaluminate (CA6) and 15~50wt% that component is 50~85wt%
Clinker;
2) Ultralight bone is prepared with the CA2 of the α-Al2O3 and 5~15wt% of CA6 and 5~50wt% that component is 45~90wt%
Material;
3) by complex phase lightweight clinker 63wt%(5~3mm particle 20wt% made from step 1), 3~1mm particle 25wt%, 1~
0.5mm particle 10wt%, 200 mesh 8wt%) and step 2 made from Ultralight aggregate 20wt%(6~3mm particle 3wt%, 3~1mm
Particle 12wt%, 1~0mm particle 5wt%), be added the Reactive alumina of 7wt%, the pure calcium aluminate cement of 10wt% and
The water of 15~60wt% is added in the water-reducing agent of 0.36wt% after being mixed, stir 8~15 minutes;
4) it forms in shaking platform upper, is burnt after slurry fills mold and levelling, then through demoulding, maintenance, drying, high temperature
System (500 DEG C of dryings in dry kiln, heat preservation 8h is by the temperature and heating rate firing in the content of present invention, 1000 DEG C of heat preservation 8h,
Then 150 DEG C are naturally cooling to), obtain the energy-saving aluminium water flow grooves prefabricated component that bulk density is 1.00~2.10g/cm3.
Preferably, the bulk density of complex phase lightweight clinker is 1.2~1.3g/cm3 in the step 1), and Al2O3 content is
77.2~84.6wt%.
Preferably, in the step 2 Ultralight aggregate bulk density be 0.6 ~ 1.0g/cm3, Al2O3 content be 88 ~
95wt%。
Preferably, Al2O3 content is 99.7wt% in Reactive alumina in the step 3).
Preferably, Al2O3 content is not less than 69.7wt% in pure calcium aluminate cement in the step 3).
Preferably, in the step 3) water-reducing agent use sodium tripolyphosphate and sodium citrate combination (1:1).
Preferably, demoulding time is 24 hours in the step 4), curing time is 48 hours.
Embodiment two:
The present invention provides a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component, comprising the following steps:
1) complex phase lightweight is prepared with the Calcium dialuminate (CA2) of calcium hexaluminate (CA6) and 15~50wt% that component is 50~85wt%
Clinker;
2) Ultralight bone is prepared with the CA2 of the α-Al2O3 and 5~15wt% of CA6 and 5~50wt% that component is 45~90wt%
Material;
3) by complex phase lightweight clinker 51wt%(5~3mm particle 15wt% made from step 1), 3~1mm particle 23wt%, 1~
0.5mm particle 5wt%, 200 mesh 8wt%) and step 2 made from Ultralight aggregate 30wt%(6~3mm particle 7wt%, 3~1mm
Grain 15wt%, 1~0mm particle 8wt%), the Reactive alumina of 7wt%, the pure calcium aluminate cement of 12wt% and 0.36wt% is added
Water-reducing agent be mixed after be added 15~60wt% water, stir 8~15 minutes;
4) it forms in shaking platform upper, is burnt after slurry fills mold and levelling, then through demoulding, maintenance, drying, high temperature
System (500 DEG C of dryings in dry kiln, heat preservation 8h is by the temperature and heating rate firing in the content of present invention, 1000 DEG C of heat preservation 8h,
Then 150 DEG C are naturally cooling to), obtain the energy-saving aluminium water flow grooves prefabricated component that bulk density is 1.00~2.10g/cm3.
Remaining technical characteristic is identical as embodiment one.
Embodiment three:
The present invention provides a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component, comprising the following steps:
1) complex phase lightweight is prepared with the Calcium dialuminate (CA2) of calcium hexaluminate (CA6) and 15~50wt% that component is 50~85wt%
Clinker;
2) Ultralight bone is prepared with the CA2 of the α-Al2O3 and 5~15wt% of CA6 and 5~50wt% that component is 45~90wt%
Material;
3) by complex phase lightweight clinker 23wt%(5~3mm particle 5wt%, 3~1mm particle 10wt%, 200 mesh made from step 1)
8wt%) and step 2 made from Ultralight aggregate 50wt%(6~3mm particle 12wt%, 3~1mm particle 22wt%, 1~0mm particle
16%) after the water-reducing agent mixing of the Reactive alumina of 7wt%, the pure calcium aluminate cement of 20wt% and 0.36wt%, is added
The water of 15~60wt% is added, stirs 8~15 minutes;
4) it forms in shaking platform upper, is burnt after slurry fills mold and levelling, then through demoulding, maintenance, drying, high temperature
System (500 DEG C of dryings in dry kiln, heat preservation 8h is by the temperature and heating rate firing in the content of present invention, 1000 DEG C of heat preservation 8h,
Then 150 DEG C are naturally cooling to), obtain the energy-saving aluminium water flow grooves prefabricated component that bulk density is 1.00~2.10g/cm3.
Remaining technical characteristic is identical as embodiment one.
Example IV:
The present invention provides a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component, comprising the following steps:
1) complex phase lightweight is prepared with the Calcium dialuminate (CA2) of calcium hexaluminate (CA6) and 15~50wt% that component is 50~85wt%
Clinker;
2) Ultralight bone is prepared with the CA2 of the α-Al2O3 and 5~15wt% of CA6 and 5~50wt% that component is 45~90wt%
Material;
3) by complex phase lightweight clinker 8wt%(200 mesh fine powder made from step 1)) and step 2 made from Ultralight aggregate 60wt%
(6~3mm particle 14wt%, 3~1mm particle 26wt%, 1~0mm particle 20wt%), be added 7wt% Reactive alumina,
The water of 15~60wt% is added in the pure calcium aluminate cement of 25wt% and the water-reducing agent of 0.36wt% after being mixed, stir 8~15 points
Clock;
4) it forms in shaking platform upper, is burnt after slurry fills mold and levelling, then through demoulding, maintenance, drying, high temperature
System (500 DEG C of dryings in dry kiln, heat preservation 8h is by the temperature and heating rate firing in the content of present invention, 1000 DEG C of heat preservation 8h,
Then 150 DEG C are naturally cooling to), obtain the energy-saving aluminium water flow grooves prefabricated component that bulk density is 1.00~2.10g/cm3.
Remaining technical characteristic is identical as embodiment one.
By using above-mentioned technical proposal, calcium hexaluminate (CA6) ratio exists in 40~70wt%, CA2/CA6 ratio in formula
60~85wt%, calcium hexaluminate (CA6) and Calcium dialuminate (CA2) are two kinds of important high-melting-points in CaO-Al2O3 binary system
Object is closed, CA2 fusing point is 1774 DEG C, and CA6 fusing point is 1883 DEG C.
1) Calcium dialuminate (CA2) itself coefficient of expansion is very low, and other materials are compound can obtain low-expansion material, energy
Enough assign material excellent volume stability and heat-resistant knocking stability;In addition, CA2 thermal conductivity is low, aluminum-resistant liquid wetting capacity also very
By force;
2) CA6 and the Al2O3 coefficient of expansion are close, and chemical compatibility is good, can be used cooperatively with arbitrary proportion;And CA6 has largely
Micron order sealed porosity, air hole structure is able to maintain stabilization at high temperature so that metal aluminium liquid can not penetrate into material internal,
It is not infiltrated by molten aluminum, while air hole structure also reduces the thermal conductivity of material;
3) calcium hexaluminate (CA6) and Calcium dialuminate (CA2) cannot be by metal aluminium reducings, and stability at elevated temperature is fine.
For drying:
Prefabricated component semi-finished product water content after molding, maintenance is still higher, and needing to first pass through dry moisture is lowered can
Enter kiln firing, dry heating and keeping temperature rule are as follows:
20 DEG C/h of room temperature~110 DEG C heating rate
110 DEG C of heat preservation 10h
110 DEG C~200 DEG C heating rates, 15 DEG C/h
200 DEG C of heat preservation 5h
200 DEG C~300 DEG C heating rates, 15 DEG C/h
300 DEG C of heat preservation 5h
300 DEG C~500 DEG C heating rates, 30 DEG C/h
500 DEG C of heat preservation 8h
For firing:
Energy-saving aluminium water flow grooves prefabricated component is because of the raw material and vitreous silica fireproofing prefabricated member, Bauxite-based refractories used
Prefabricated component and the grand combination vitreous silica fireproofing prefabricated member difference of match are very big, it is therefore desirable to and it is special to fire, to ensure product
Meet use environment and reach expected energy-efficient performance, heating and keeping temperature rule are as follows:
80 DEG C/h of room temperature~400 DEG C heating rate
400 DEG C of heat preservation 2h
400 DEG C~600 DEG C heating rates, 20 DEG C/h
600 DEG C of heat preservation 5h
600 DEG C~800 DEG C heating rates, 30 DEG C/h
800 DEG C of heat preservation 5h
800 DEG C~1000 DEG C heating rates, 50 DEG C/h
1000 DEG C of heat preservation 8h
Compared with the manufacturing method of existing three classes aluminum water chute prefabricated component, the manufacturing method of energy-saving aluminium water flow grooves prefabricated component is not
But it can ensure that preform material meets its working environment, and there is excellent energy-efficient performance, it is preferably to be applied to aluminum water stream
On mortise.
1. chemical stability and aluminum-resistant water reproducibility are very superior
Energy-saving aluminium water flow grooves prefabricated component is calcium hexaluminate and Calcium dialuminate, submember Al2O3 due to main constituents
With micro calcium aluminate, for Al2O3 and CaO resultant in 94.0wt% or more, impurity content is extremely low, and Al2O3 and CaO all cannot be by aluminium
Liquid reduction, so energy-saving aluminium water flow grooves prefabricated component stability at elevated temperature is fine, to resisting molten aluminum chemical erosion and also original
Congenital gene.
2. aluminum-resistant water scouring capability is stronger
Although energy-saving aluminium water flow grooves prefabricated component density is little, consistency is relatively low, the aggregate and matrix material of prefabricated component are formed
Expect that its real density is all very high, such as: CA6 real density 3.79g/cm3, CA2 real density 2.88g/cm3, Al2O3 real density 4.1g/
cm3。
3. volume stability and heat-resistant knocking stability are superior
Contain a large amount of calcium hexaluminate (CA6) and Calcium dialuminate (CA2), resultant in its object phase composition of energy-saving aluminium water flow grooves prefabricated component
In 60wt% or more;Though the calcium hexaluminate coefficient of expansion is larger, needle-shaped (rodlike) and sheet (or plate) shape is presented in it in material
State, this structure are conducive to absorb energy to failure, prevent crack extesion, improve the thermal shock resistance of material;Calcium dialuminate inherently has
There is low-down thermal expansion coefficient, also there was only 4.4 × 10 at 1400 DEG C-6℃-1;So constituting energy-saving aluminium water flow grooves prefabricated component
Composite material have outstanding high volume stability and heat-resistant knocking stability.
4. being not easy to be infiltrated by aluminum water
In general, antiwetting agent such as BaSO4 etc. need to be added to inhibit the infiltration of molten aluminum in aluminum water chute prefabricated component.And energy-saving aluminium water flow
Slot prefabricated component itself is just not easy to be infiltrated by aluminum water, this is mostly derived from the performance and microstructure of material itself.Calcium hexaluminate (CA6)
The reason of very low to molten aluminum wellability, and micro- stomata is also wellability low to molten aluminum between the crystal in its structure, hole diameter is small
It will be prevented from the infiltration of 1~2 micron of molten aluminum;There is a large amount of sealed porositys, air vent aperture in the structure of Ultralight CA6 aggregate
Size is in 1~5 micron of narrow range;Even if micro- air vent aperture size in material remains to protect through 1400 DEG C of high-temperature bakings
It is fixed to keep steady, then, in addition to CA6 itself has the characteristic for resisting aluminum water infiltration, the presence of the micro- stomata of diameter in the micron-scale be with
Based on calcium hexaluminate its micro- stomata of the energy-saving aluminium water flow grooves prefabricated component manufactured goods of raw material be exactly aluminum-resistant liquid soak it is another heavy
Want reason.
5. energy saving is better than other existing aluminum water chute prefabricated components
1) one of energy-saving aluminium water flow grooves prefabricated component energy conservation reason: material amount of stored heat is low
Energy-saving aluminium water flow grooves prefabricated component bulk density is in the range of 1.00~2.10g/cm3, with domestic three applied now
With prefabricated component, (vitreous silica fireproofing prefabricated member, Bauxite-based refractories prefabricated component and Sai Long combine molten major class aluminum water chute
Fused silica fireproofing prefabricated member) it is minimum compared to density, that is to say, that and energy-saving aluminium water flow grooves prefabricated component is during the work time not
Need to absorb too many heat, to reduce the accumulation of heat loss of prefabricated component, being reached for aluminum i ndustry enterprise reduces the purpose of energy consumption;
2) the two of energy-saving aluminium water flow grooves prefabricated component energy conservation reason: high porosity
Ultralight calcium hexaluminate aggregate apparent porosity 70~75% in energy-saving aluminium water flow grooves prefabricated component ingredient, Calcium dialuminate
(CA2) energy-saving aluminium water flow grooves of/calcium hexaluminate (CA6) the complex phase lightweight clinker apparent porosity 45~50%, by high temperature firing
Prefabricated component is in addition to having a certain amount of micro- stomata of opening, and internal there are also a large amount of sealed porosity, these stomatas hinder the biography of heat
It passs, reduces the thermal loss in molten aluminum conveying, can reduce enterprise energy consumption.
3) the two of energy-saving aluminium water flow grooves prefabricated component energy conservation reason: thermal conductivity is low
Thermal conductivity is to indicate the physical parameter of material thermal conductivity ability, and thermal conductivity is higher, and material is easier to heat to pass to out
It goes, will result in heat loss, every kind of material has the thermal conductivity of oneself.
The aggregate of energy-saving aluminium water flow grooves prefabricated component by Calcium dialuminate (CA2)/calcium hexaluminate (CA6) complex phase lightweight clinker and
The composition such as Ultralight calcium hexaluminate is formed since the en plaque structure and material internal crystal of calcium hexaluminate crystal are staggeredly grown
Honeycomb structure, overall structure similar to ceramic fibre structure, so have lower thermal conductivity, but also energy-saving aluminium
The relatively other existing prefabricated component composite materials of the thermal conductivity of water flow grooves prefabricated component are much lower, and the capacity of heat transmission or heat transfer rate are wanted
It is much lower, therefore the heat by prefabricated component conductive heat loss in molten aluminum conveying is with regard to lower, it will be able to thermal energy is made full use of, is dropped
Low enterprise energy consumption.
Table 1 is the thermal conductivity of domestic three categories aluminum water chute prefabricated component Yu energy-saving aluminium water flow grooves prefabricated component prepared by the present invention
Rate data:
Table 2 and table 3 are testing result of the embodiment according to national standard:
Table 2 is the bulk density and mechanical strength data of energy-saving aluminium water flow grooves prefabricated component produced by the present invention:
Table 3 is the apparent porosity and thermal conductivity data of energy-saving aluminium water flow grooves prefabricated component produced by the present invention:
In summary: 1) manufacturing method of proposed by the present invention energy-saving aluminium water flow grooves prefabricated component, by improving raw material components, vibration
The energy-saving aluminium water flow grooves prefabricated component of dynamic molding, high temperature sintering manufacture, erosion resistibility satisfaction outstanding with thermal shock resistance are wanted
It asks, the feature that aluminum-resistant water infiltration ability is strong, corrosion resistance is good, flexural strength and compressive resistance are good;With alumina-based aluminum water stream
Slot prefabricated component, vitreous silica aluminum water chute prefabricated component, the grand combination vitreous silica prefabricated component of match are compared, and are fully able to be applied to aluminum water
The working environment of chute;2) material has lower body in the manufacturing method of energy-saving aluminium water flow grooves prefabricated component proposed by the present invention
Product density, internal a large amount of micron order sealed porositys, material thermal conductivity be far below other aluminum water chute prefabricated components, in working environment
Middle amount of stored heat is very low, thermal heat transfer capability is low, so being better than current aluminum water chute prefabricated component on energy-saving effect.
Claims (7)
1. a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component, it is characterised in that: the following steps are included:
Complex phase lightweight clinker is prepared with the Calcium dialuminate (CA2) of calcium hexaluminate (CA6) and 15 ~ 50wt% that component is 50 ~ 85wt%;
Ultralight aggregate is prepared with the CA2 of the α-Al2O3 and 5 ~ 15wt% of CA6 and 5 ~ 50wt% that component is 45 ~ 90wt%;
By Ultralight 0~70wt% of aggregate made from 0~75wt% of complex phase lightweight clinker made from step 1) and step 2, it is added 0
The Reactive alumina of~10wt%, the pure calcium aluminate cement of 10~25wt% and water-reducing agent be added 15 after being mixed~
The water of 60wt% stirs 8~15 minutes;
Shaking platform upper form, then through demoulding, maintenance, drying, high temperature fire, obtain bulk density be 1.00~
The energy-saving aluminium water flow grooves prefabricated component of 2.10g/cm3.
2. a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component according to claim 1, it is characterised in that: the step
It is rapid 1) in complex phase lightweight clinker bulk density be 1.2~1.3g/cm3, Al2O3 content be 77.2~84.6wt%.
3. a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component according to claim 2, it is characterised in that: the step
It is rapid 2) in Ultralight aggregate bulk density be 0.6 ~ 1.0g/cm3, Al2O3 content be 88 ~ 95wt%.
4. a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component according to claim 3, it is characterised in that: the step
It is rapid 3) in Reactive alumina Al2O3 content be 99.7wt%.
5. a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component according to claim 4, it is characterised in that: the step
It is rapid 3) in pure calcium aluminate cement Al2O3 content be not less than 69.7wt%.
6. a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component according to claim 5, it is characterised in that: the step
It is rapid 3) in water-reducing agent use sodium tripolyphosphate and sodium citrate combination.
7. a kind of manufacturing method of energy-saving aluminium water flow grooves prefabricated component according to claim 6, it is characterised in that: the step
It is rapid 4) in demoulding time be 24 hours, curing time is 48 hours.
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