CN109398790B - Control method for plate package by using cushion block - Google Patents
Control method for plate package by using cushion block Download PDFInfo
- Publication number
- CN109398790B CN109398790B CN201710710096.4A CN201710710096A CN109398790B CN 109398790 B CN109398790 B CN 109398790B CN 201710710096 A CN201710710096 A CN 201710710096A CN 109398790 B CN109398790 B CN 109398790B
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- Prior art keywords
- cushion block
- roller way
- detected
- plate
- preset
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
- B65B11/08—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/16—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to stop, or to control the speed of, the machine as a whole
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The application provides a control method for plate packaging by using cushion blocks, which comprises the following steps: the belt conveys the cushion blocks at a preset belt conveying speed, the cushion blocks are conveyed to a first roller way, the first roller way conveys the cushion blocks at a preset first conveying speed, and the cushion blocks are conveyed to a second roller way; the third roller way is used for conveying the plate at a preset third conveying speed, conveying the plate to the second roller way and enabling the plate to cover the cushion block; and the horizontal winding machine winds and packages the plates and the cushion blocks which are positioned on the second roller way together. The control method for the plate package using the cushion block can realize that the cushion block is automatically padded below the plate, and the plate and the cushion block are wound and packaged together, so that the labor intensity of workers is reduced, and the packaging efficiency is improved.
Description
Technical Field
The application relates to the technical field of plate packaging, in particular to a control method for plate packaging by using cushion blocks.
Background
Along with the continuous increase of the yield of gypsum board, traditional manual packaging can not meet the production needs of gypsum board, and simultaneously, in order to reduce manual labor intensity, improve packaging efficiency and unified pleasing to the eye of packing, need adopt panel automatic packaging, in panel packing, generally need pad into panel below with the cushion, be convenient for transport and prevent gypsum board bottom damage, the manual work places the cushion, and workman intensity of labour is big, comparatively dangerous and inefficiency.
Disclosure of Invention
The present application is directed to solving the above-described problems. The application aims to provide a control method for plate packaging by using cushion blocks, which can automatically cushion the cushion blocks below the plates and wind and package the cushion blocks and the plates together.
The application provides a control method for plate packaging by using cushion blocks, which comprises the following steps: the belt conveys the cushion blocks at a preset belt conveying speed, the cushion blocks are conveyed to a first roller way, the first roller way conveys the cushion blocks at a preset first conveying speed, and the cushion blocks are conveyed to a second roller way; the third roller way is used for conveying the plate at a preset third conveying speed, conveying the plate to the second roller way and enabling the plate to cover the cushion block; and the horizontal winding machine winds and packages the plates and the cushion blocks which are positioned on the second roller way together.
The height of the second roller way is smaller than that of the third roller way, and the difference between the height of the third roller way and that of the second roller way is larger than or equal to that of the cushion block.
Wherein the method further comprises: when the first optical signal detection device detects that the plate reaches the preset position of the third roller way, a starting signal is sent to the controller, and after the controller receives the starting signal, the belt is controlled to start and is conveyed at the preset belt conveying speed.
The controller calculates a preset first transmission speed of the first roller way according to the length of the plate and the preset third transmission speed.
The second optical signal detection device arranged at the horizontal winding machine detects objects at preset time intervals, when the cushion block is detected, signals for indicating that the cushion block is detected are sent to the controller, when the cushion block is not detected, signals for indicating that the cushion block is not detected are sent to the controller, the controller controls the horizontal winding machine to conduct N layers of winding after receiving the signals for indicating that the cushion block is detected, the controller controls the horizontal winding machine to conduct M layers of winding after receiving the signals for indicating that the cushion block is not detected, N and M are positive integers, and N is larger than M.
Wherein the width of the cushion block is 70-100 mm.
Wherein the method further comprises: when the horizontal winding machine is used for winding and packaging, the heating wire is used for heating the head film or the tail film of the horizontal winding machine.
Wherein the method further comprises: before the horizontal winding machine performs winding packaging, a high-pressure air pipe is used for blowing air to the head film of the horizontal winding machine to enable the head film to be wrapped in the packaging film.
Wherein the method further comprises: and a third optical signal detection device arranged at the tail end of the second roller way conveying direction detects objects at preset time intervals, sends a signal for indicating that the cushion block is detected to the controller when the cushion block is detected, and sends a signal for indicating that the cushion block is detected in place to the controller when the cushion block is not detected, and the controller controls the cushion block pushing mechanism to start when the signal for indicating that the cushion block is detected is received and then the signal for not detecting the cushion block is received, so that the edge of the cushion block is aligned with the edge of the plate.
Wherein the method further comprises: when the cushion block is conveyed to the second roller way by the first roller way, calculating according to the length of the cushion block and the preset first conveying speed of the first roller way, and when 4/5 of the cushion block is positioned on the second roller way, controlling the cushion block pushing mechanism to start by the controller, and aligning the edge of the cushion block with the edge of the plate conveyed by the third roller way.
The control method for the plate package using the cushion block can realize that the cushion block is automatically padded below the plate, and the plate and the cushion block are wound and packaged together, so that the labor intensity of workers is reduced, and the packaging efficiency is improved.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions in the embodiments of the present application will be clearly and completely described in the following in conjunction with the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be arbitrarily combined with each other.
The application provides a control method for plate packaging by using cushion blocks, which comprises the steps that a belt transmits the cushion blocks to a first roller way, the first roller way transmits the cushion blocks to a second roller way, the plate is transmitted to the second roller way from a third roller way, the cushion blocks are pressed below, and a horizontal winding machine winds and packages the plate and the cushion blocks together. The arrangement of the belt, the first roller way, the second roller way and the third roller way realizes that the cushion blocks are automatically padded under the plates, and the plates and the cushion blocks are wound and packaged together. The automatic packaging reduces the labor intensity of workers, and the packaging is uniform, attractive, safe and efficient.
The control method of the sheet package using the head blocks according to the present application will be described in detail with reference to the following examples.
Example 1
In example 1, the control method of the sheet package using the pad includes the steps of:
the belt conveys the cushion blocks at a preset belt conveying speed, the cushion blocks are conveyed to a first roller way, the first roller way conveys the cushion blocks at a preset first conveying speed, and the cushion blocks are conveyed to a second roller way; the third roller way is used for conveying the plate at a preset third conveying speed, conveying the plate to the second roller way and enabling the plate to cover the cushion block;
and the horizontal winding machine winds and packages the plates and the cushion blocks which are positioned on the second roller way together.
And controlling the starting, the transmission speed and the stopping of the belt, the first roller way, the second roller way and the third roller way according to the requirements, controlling the starting, the packaging speed and the stopping of the horizontal winding machine, realizing that the cushion block is automatically padded below the plate, and winding and packaging the plate and the cushion block together.
The cushion block can be stably conveyed through the arrangement of the gaps between the first roller way and the second roller way, and the cushion block is prevented from being clamped in the gaps of the roller ways or toppled over in the conveying process of the cushion block.
Preferably, the height of the second roller way is smaller than that of the third roller way, and the difference between the height of the third roller way and that of the second roller way is larger than or equal to that of the cushion block. The setting of difference in height is convenient for realize that the cushion fills in the panel below, and panel and cushion twine the packing together.
Example 2
Embodiment 2 is a preferred embodiment based on embodiment 1, and the control method for the sheet package using the cushion block provided in embodiment 2 further includes: when the first optical signal detection device detects that the plate reaches the preset position of the third roller way, a starting signal is sent to the controller, and after the controller receives the starting signal, the belt is controlled to start and is conveyed at the preset belt conveying speed. Through controller and first optical signal detection device, be favorable to the pad more accurate pad to go into panel below, be favorable to the unification and the pleasing to the eye of panel packing.
Further, the controller calculates a preset first conveying speed of the first roller way according to the length of the plate and the preset third conveying speed. According to the length of the plate and the preset third transmission speed of the third roller way, the preset first transmission speed of the first roller way is calculated, and the number of cushion blocks padded below the plate and the distance between adjacent cushion blocks can be effectively controlled.
Although the addition of the spacer is advantageous for transportation and preventing the bottom of the gypsum board from being broken, the addition of the spacer causes an increase in packaging cost, and the width of the spacer becomes an element for controlling the packaging cost. The width of cushion is too wide, can cause the packing cost higher, and the width of cushion is too narrow, then can cause the condition emergence that bears the weight of intensity inadequately.
In embodiment 2, a second optical signal detection device disposed at a horizontal winding machine performs object detection at a preset time interval, when a cushion block is detected, a signal indicating that the cushion block is detected is sent to a controller, when the cushion block is not detected, a signal indicating that the cushion block is not detected is sent to the controller, the controller controls the horizontal winding machine to perform N-layer winding after receiving the signal indicating that the cushion block is detected, the controller controls the horizontal winding machine to perform M-layer winding after receiving the signal indicating that the cushion block is not detected, N and M are both positive integers, and N is greater than M.
In order to improve the bearing strength of the cushion block, the controller controls the horizontal winding machine to have the winding layer number of the part with the cushion block larger than the winding layer number of the part without the cushion block by utilizing the second optical signal detection device. The increase of the winding layer number is beneficial to improving the bearing strength of the cushion block, but too many winding layer numbers can also lead to the rise of packaging cost. Preferably, the portion with the pad is wound three-layer, and the portion without the pad is wound two-layer.
According to the control method for plate packaging by using the cushion block, the cushion block and the plate are wound and packaged together, the controller controls the number of winding layers of the part with the cushion block to be larger than that of the part without the cushion block, and the bearing strength of the cushion block is improved, so that the width of the cushion block can be reduced, and the packaging cost is further saved. The control method for the plate package using the cushion block provided by the application has the advantage that the width of the cushion block is suitable for 70-100 mm.
The cushion block with the width of 75mm is preferably selected through production practice, compared with a cushion block with the width of 100mm which is conventionally used, the cushion block with the width of 75mm can bear gypsum boards well, and the packaging cost can be saved by 25%.
Preferably, the control method for the plate package using the cushion block provided by the application further comprises the following steps: when the horizontal winding machine is used for winding and packaging, the heating wire is used for heating the head film or the tail film of the horizontal winding machine. The tensioning degree of the head film and the tail film of the winding film of the horizontal winding machine can be insufficient, the packaging effect is seriously affected, the tensioning degree can be increased through heating by an appropriate electric heating wire, and a good packaging effect is obtained.
Preferably, the control method for the plate package using the cushion block provided by the application further comprises the following steps: before the horizontal winding machine performs winding packaging, a high-pressure air pipe is used for blowing air to the head film of the horizontal winding machine to enable the head film to be wrapped inside the packaging film. The head film of the horizontal winding machine is easy to hang down or uneven, and the head film is blown by a high-pressure air pipe to be wrapped in the packaging film, so that the packaging is attractive.
Example 3
Embodiment 3 is a preferred embodiment of embodiment 1, and embodiment 3 adds a pad pushing mechanism for aligning the pad edges with the plate edges, which is beneficial to the neat and beautiful packaging. The control method for the sheet package using the pad provided in embodiment 3 further includes: and a third signal detection device arranged at the tail end of the second roller way conveying direction detects objects at preset time intervals, sends a signal for indicating that the cushion block is detected to the controller when the cushion block is detected, and sends a signal for indicating that the cushion block is detected in place to the controller when the cushion block is not detected, and the controller controls the cushion block pushing mechanism to start when the signal for indicating that the cushion block is detected is received and then the signal for not detecting the cushion block is received, so that the edge of the cushion block is aligned with the edge of the plate.
Example 4
Embodiment 4 is the same as embodiment 3, and a pad pushing mechanism is added to the preferred solution of embodiment 1, but embodiment 4 is different from embodiment 3 in timing of controlling the actuation of the pad pushing mechanism, and the control method for sheet packaging using a pad provided in embodiment 4 further includes: when the cushion block is conveyed to the second roller way by the first roller way, calculating according to the length of the cushion block and the preset first conveying speed of the first roller way, and when 4/5 of the cushion block is positioned on the second roller way, controlling the cushion block pushing mechanism to start by the controller, and aligning the edge of the cushion block with the edge of the plate conveyed by the third roller way.
The above description may be implemented alone or in various combinations and these modifications are within the scope of the present application.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that an article or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such article or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of additional identical elements in an article or apparatus that comprises the element.
The above embodiments are only for illustrating the technical scheme of the present application, not for limiting the same, and the present application is described in detail with reference to the preferred embodiments. It will be understood by those skilled in the art that various modifications and equivalent substitutions may be made to the technical solution of the present application without departing from the spirit and scope of the technical solution of the present application, and the present application is intended to be covered by the scope of the appended claims.
Claims (7)
1. A method of controlling a sheet package using a pad, comprising the steps of:
the belt conveys the cushion blocks at a preset belt conveying speed, the cushion blocks are conveyed to a first roller way, the first roller way conveys the cushion blocks at a preset first conveying speed, and the cushion blocks are conveyed to a second roller way; the third roller way is used for conveying the plate at a preset third conveying speed, conveying the plate to the second roller way and enabling the plate to cover the cushion block;
the horizontal winding machine winds and packages the plates and the cushion blocks on the second roller way together;
the second optical signal detection device is arranged at the horizontal winding machine and used for detecting objects at preset time intervals, when the cushion block is detected, a signal for indicating that the cushion block is detected is sent to the controller, when the cushion block is not detected, a signal for indicating that the cushion block is not detected is sent to the controller, the controller controls the horizontal winding machine to perform N layers of winding after receiving the signal for indicating that the cushion block is detected, the controller controls the horizontal winding machine to perform M layers of winding after receiving the signal for indicating that the cushion block is not detected, N and M are positive integers, and N is larger than M;
the width of the cushion block is 75 mm;
and a third optical signal detection device arranged at the tail end of the second roller way conveying direction detects objects at preset time intervals, sends a signal for indicating that the cushion block is detected to the controller when the cushion block is detected, and sends a signal for indicating that the cushion block is detected in place to the controller when the cushion block is not detected, and the controller controls the cushion block pushing mechanism to start when the signal for indicating that the cushion block is detected is received and then the signal for not detecting the cushion block is received, so that the edge of the cushion block is aligned with the edge of the plate.
2. The method of controlling sheet material packaging using spacers as claimed in claim 1, wherein the second roller way has a height less than a height of the third roller way, and a difference between the height of the third roller way and the height of the second roller way is greater than or equal to the height of the spacers.
3. A method of controlling a sheet package using a mat as defined in claim 1 or 2, wherein the method further comprises: when the first optical signal detection device detects that the plate reaches the preset position of the third roller way, a starting signal is sent to the controller, and after the controller receives the starting signal, the belt is controlled to start and is conveyed at the preset belt conveying speed.
4. A method of controlling a sheet pack using spacers as claimed in claim 1 or 2, wherein the controller calculates the preset first transport speed of the first roller table based on the length of the sheet and the preset third transport speed.
5. A method of controlling a sheet package using a mat as defined in claim 1 or 2, wherein the method further comprises: when the horizontal winding machine is used for winding and packaging, the heating wire is used for heating the head film or the tail film of the horizontal winding machine.
6. A method of controlling a sheet package using a mat as defined in claim 1 or 2, wherein the method further comprises: before the horizontal winding machine performs winding packaging, a high-pressure air pipe is used for blowing air to the head film of the horizontal winding machine to enable the head film to be wrapped in the packaging film.
7. A method of controlling a sheet package using a mat as defined in claim 1 or 2, wherein the method further comprises: when the cushion block is conveyed to the second roller way by the first roller way, calculating according to the length of the cushion block and the preset first conveying speed of the first roller way, and when 4/5 of the cushion block is positioned on the second roller way, controlling the cushion block pushing mechanism to start by the controller, and aligning the edge of the cushion block with the edge of the plate conveyed by the third roller way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710710096.4A CN109398790B (en) | 2017-08-18 | 2017-08-18 | Control method for plate package by using cushion block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710710096.4A CN109398790B (en) | 2017-08-18 | 2017-08-18 | Control method for plate package by using cushion block |
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| Publication Number | Publication Date |
|---|---|
| CN109398790A CN109398790A (en) | 2019-03-01 |
| CN109398790B true CN109398790B (en) | 2023-09-05 |
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| CN201710710096.4A Active CN109398790B (en) | 2017-08-18 | 2017-08-18 | Control method for plate package by using cushion block |
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| CN109398790A (en) | 2019-03-01 |
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