A kind of metal plate oxide layer removal device
Technical field
The present invention relates to machining equipment technical field more particularly to a kind of metal plate oxide layer removal devices.
Background technique
The oxidation corrosion process of metal is exactly the process that electrochemical reaction occurs for moisture in air, oxygen and metal, instead
The result answered makes metal structure because oxidation corrosion generates variation, causes metal sheet surface to generate loose oxide layer, loses metal
Due shape.So being the manufacturing procedure of raw material usually by the surface of sheet metal using sheet metal in field of machining
Processing step starts, since sheet metal raw material surface usually covers layer of oxide layer, therefore needed before carrying out deep processing by
Oxide layer removal.The processing of removing oxide layer is gone usually to be completed by acid cleaning process or blasting craft, but the dedicated of above-mentioned technique sets
For at high cost, structure is complicated, the removal procedure of processing of oxide layer is also comparatively laborious.
To solve the above-mentioned problems, license notification number is the Chinese patent of CN104786124B, discloses a kind of gold
Belong to plate oxide skin eliminating equipment, including by two side plates, is set up between two side plates and carrying roller is installed;In the head end of two side plates
It is set up between tail end and is connected with guide rail;It further include by top slide bar and being fixed in the movable frame that the support rod at its both ends constitutes
Frame;The support rod and tail end of head end support rod middle part set up horizontal lead screw is installed, on lead screw be equipped with screw,
Top slide bar is equipped with sliding sleeve, sliding sleeve and the affixed connection of screw, affixed on sliding sleeve to be equipped in liquid case and inlet and liquid case
The high-pressure pump of chamber perforation, in the affixed jet pipe for being equipped with vertical, lower end and having high pressure nozzle in the bottom of screw, high-pressure pump goes out
Liquid mouth and jet pipe perforation connect.The invention, which is realized, horizontal and vertical spray one by one to the sheet metal that is placed on carrying roller
The technical effect of grinding, not only reduces the overall cost of device, and reduces operating cost and improve processing efficiency.
But often the two sides of metal plate is oxidized situation, and above-mentioned technical proposal can only be to a face of metal plate
It is handled, if thinking again to handle another face, it is necessary to by manually carrying out metal plate turn-over operation, waste of manpower money
Source, and if worker do not wait aside, complete turn-over at once after oxide layer processing in the one side of metal plate, will be greatly reduced
The working efficiency of equipment.
Summary of the invention
The invention is intended to provide a kind of metal plate oxide layer removal device, metal can not be automatically removed to solve existing apparatus
The problem of plate two-sided oxide layer.
In order to achieve the above objectives, base case of the invention is as follows, a kind of metal plate oxide layer removal device, including machine
Frame, is provided with several carrying rollers in rack, the carrying roller for placing metal plate, further include mobile nozzle mechanism, turnover mechanism,
Liquid waste processing mechanism, quantitative storing mechanism and suspension switching mechanism;
The mobile nozzle mechanism includes transverse shifting component, longitudinal movement component and nozzle component, the transverse shifting
Component includes strung alongside in spiral shell on lateral ball-screw and lateral smooth guide rod on carrying roller on methods, rack, lateral ball-screw
Line is connected with transverse shifting seat, and transverse shifting seat is slidably connected with laterally smooth guide rod, and the longitudinal movement component is fixed on cross
To on Mobile base, the nozzle component is fixed on longitudinal movement seat;
The turnover mechanism includes cylinder, the shaft for being rotationally connected with rack and the U-shaped clamping part for clamping metal plate
Part, U-clamp are held and are rotatably connected to push rod at the center in component flexes portion, and the one end of push rod far from U-shaped hold assembly and shaft are solid
It connects, output shaft and the push rod of cylinder are slidably connected, and torsional spring is arranged on push rod, and one end of torsional spring is connected with U-shaped hold assembly, separately
One end is affixed with push rod, and the opening both ends of U-shaped hold assembly are equipped with the first magnet and the second magnet, and the carrying roller face is equipped with the
Three magnet;
The liquid waste processing mechanism includes exhausted bath box, and the exhausted bath box is fixedly arranged in the rack below carrying roller, in exhausted bath box
Equipped with strainer, exhausted bath box offers the first liquid outlet;
The quantitative storing mechanism includes cabinet, first partition and second partition, and cabinet is located at the upper of mobile nozzle mechanism
Side, first partition are slidably connected to cabinet inner top, and first partition and second partition are fixedly connected to form demarcation plate, and demarcation plate will
Cabinet is divided into first chamber and second chamber, and first chamber is equipped with the first inlet, and first inlet is communicated with first
High-pressure pump, is communicated with the first connecting tube between the first inlet and the first liquid outlet, second chamber is equipped with the second liquid outlet;Second
Second spring, the company of being also connected between the side wall and first partition of second chamber are connected between the side wall and first partition of chamber
Extension bar, one end that connecting rod is located at outside cabinet are connected with the first rack gear, and the first rack gear is engaged with first gear, and first gear is coaxial
Be connected with second gear, be coaxially connected with third gear in the shaft, third gear is engaged with the second rack gear, the second rack gear with
Second gear is meshed;
The suspension switching mechanism includes the liquid case above mobile nozzle mechanism and the floating body in liquid case, liquid case
Inner bottom surface is equipped with the switch for controlling cylinder opening and closing, and the liquid case offers third liquid outlet and the second inlet, and described the
Two inlets are communicated with the second high-pressure pump, and the second connecting tube is communicated between the second inlet and the second liquid outlet, and third goes out liquid
Mouth is connected to nozzle component.
The working principle of this programme are as follows: a certain amount of grinding fluid is added in liquid case, effect of the floating body by buoyancy floats on
On grinding fluid liquid level, metal plate is placed on carrying roller face, one end of metal plate is clamped with U-shaped hold assembly, by U-shaped clamping part
Part relative to push rod rotate to the first magnet at one end close to the position of carrying roller so that the first magnet is opposite with third magnet
Face magnetic pole repels each other, and torsional spring carries out horizontal and vertical gradually spray to metal plate by circumgyration stretch accumulation of energy, by mobile nozzle mechanism
Leaching grinding, in grinding process, the grinding fluid that sprays out is flowed into via the gap between the edge of metal plate, two neighboring carrying roller
Into exhausted bath box.
Grinding fluid in exhausted bath box is purified through strainer filtering, is drawn to first chamber via the first connecting tube by the first high-pressure pump
It is interior.
With the ejection of grinding fluid in liquid case, floating body also with grinding fluid liquid level decline and decline, until floating body touch
Switch.Cylinder is turned on, and cylinder pushes push rod to rotate around the axis, and the mutual expelling force between the first magnet and third magnet turns for push rod
It is dynamic that power-assisted is provided.Simultaneously by regulation transverse shifting component and longitudinal movement component, leaves nozzle component above metal plate, be
Metal plate overturns reserved space.Push rod drives U-shaped hold assembly to be integrally rotated up around the shaft, in rotation process, due to first
Mutual expelling force between magnet and third magnet is greater than torsional spring pulling force, and U-shaped hold assembly is static with respect to push rod, when U-shaped hold assembly
When turning to the position perpendicular to carrying roller face, since the distance between the first magnet and third magnet become remote, mutual expelling force dies down, and turns round
The deformation energy storage of spring is greater than mutual expelling force, and torsional spring exoergic pulls U-shaped hold assembly to rotate 180 degree relative to push rod, i.e. metal plate turns over
Face, after the rotation of U-shaped hold assembly, U-shaped hold assembly one end where the second magnet is close to carrying roller, the second magnet and third magnet
Opposite face magnetic pole it is attracting.
Due to upward deflecting for push rod, push rod drives the rotation of third gear, and third gear drives the second rack gear to move downward,
Second rack drives first gear and second gear rotation, first gear drive the first rack gear to move towards the direction far from cabinet,
First rack drives connecting rod moves together, and connecting rod drives first partition and second partition to the second bullet of the mobile compression in the same side
Spring, first chamber are connected to second chamber, and grinding fluid flows into second chamber from first chamber, and the grinding fluid of second chamber is through second
High-pressure pump is drawn to liquid case, and liquid level goes up in liquid case, and floating body floats and is separated with switch, and switch disconnects, and cylinder is closed, push rod
It is deflected down with U-shaped hold assembly by the output shaft drive of cylinder, the attraction between third magnet and the second magnet is push rod
Rotation provides power-assisted, returns on carrying roller face by the metal plate that turn-over operates, carries out deoxidation operation again.
Above-mentioned technical proposal compared with prior art the advantages of be: 1, by setting turnover mechanism, enable device oneself
It is dynamic that turn-over operation carried out to metal plate, and using the setting of magnet, using between magnet mutual expelling force and attraction be push rod
Rotation provide power-assisted, with existing deoxidation device can only manually carry out turn-over operation compared with, improve the degree of automation and
Processing efficiency also avoids the labour damage of worker during turn-over and colliding with for metal plate;2, by liquid waste processing mechanism,
Being circularly set for quantitative Treatment mechanism and suspension switching mechanism, achievees the effect that grinding fluid automatic cycle utilizes, compared with existing
The case where grinding fluid of deoxidation device can not reuse, this programme carry out waste utilization, have saved physical resources, reduced
Processing cost;3, it is arranged by the linkage of turnover mechanism, liquid waste processing mechanism, quantitative Treatment mechanism and suspension switching mechanism, is reached
To automatic grinding liquid supplement and turn-over the operation effect that carries out automatically simultaneously, with the prior art should artificial enrichment grinding fluid again
Artificial turn-over is compared, and processing efficiency is improved.
It advanced optimizes, the transverse shifting component includes the horizontal stepper motor for being fixed in rack, horizontal stepper motor
Lateral shaft coupling is connected between lateral ball-screw;Motor and lead screw are connected with shaft coupling, achievees the effect that bumper and absorbing shock.
It advanced optimizes, the longitudinal movement component includes the connecting plate for being fixedly arranged on transverse shifting seat bottom, under connecting plate
Square strung alongside has longitudinal ball-screw and longitudinal smooth guide rod, between longitudinal ball-screw, longitudinal smooth guide rod and connecting plate
It is connected separately with bearing, longitudinal ball-screw is threaded with longitudinal movement seat, and longitudinal movement seat and longitudinal smooth guide rod slide
Connection, longitudinal ball-screw are connected with the longitudinal stepper motor for being fixedly arranged on connecting plate, longitudinal stepper motor and longitudinal ball-screw
Between be connected with longitudinal shaft coupling;So that spray head is carried out longitudinal movement using longitudinal ball-screw, utilizes pulley with the prior art
Track carries out longitudinal movement and compares, and the positioning accuracy and transmission efficiency of lead screw are high, long service life.
Advanced optimize, the nozzle component include third high-pressure pump and be fixed in longitudinal movement seat on jet pipe, third
Third connecting tube is communicated between high-pressure pump one end and third liquid outlet, the third high-pressure pump other end is connected to jet pipe, jet pipe
Ejection end is communicated with high pressure nozzle, and the shield of bottom opening is equipped with outside high pressure nozzle;Shield shrouds high pressure nozzle in inside,
It prevents grinding fluid from splashing, reduces waste.
It advanced optimizes, the side wall of the exhausted bath box is installed with magnetic rod;Magnetic rod can adsorb the metal fragment in exhausted bath box,
Convenient for recycling.
It advanced optimizes, is covered with rubber layer on the inside of the U-shaped hold assembly;Rubber layer can prevent metal plate from pressing from both sides
Abrasion is generated during holding, compared with the abrasionproofs component such as cotton pad, rubber is cheap, and has waterproofness, avoids ground liquid leaching
Bubble damage.
It advanced optimizes, the side wall of the U-shaped hold assembly is equipped with extension board, the side of extension board and U-shaped hold assembly
Wall is detachably connected, and extension board extends along the prolonging direction that U-clamp holds component side walls;The setting of extension board enables hold assembly
It is enough applicable in different size of metal plate, improves the practicability of device.
It advanced optimizes, sliding slot is offered on the push rod, the output shaft of the cylinder is slidably connected to sliding slot;By setting
Sliding slot is set, cylinder output shaft is made to be slidably connected with push rod.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of metal plate oxide layer removal device of the embodiment of the present invention;
Fig. 2 is the enlarged drawing in Fig. 1 at A;
Fig. 3 is the structural schematic diagram of mobile nozzle mechanism in Fig. 1;
Fig. 4 is the structural schematic diagram that component is vertically moved in Fig. 1;
Fig. 5 is the structural schematic diagram of quantitative stocking mechanism in Fig. 1;
Fig. 6 is the structural schematic diagram of U-shaped hold assembly in Fig. 1.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Appended drawing reference in Figure of description include: rack 1, metal plate 2, carrying roller 3, liquid case 4, cabinet 5, the first rack gear 6,
Jet pipe 7, shield 8, exhausted bath box 9, push rod 10, U-shaped hold assembly 11, floating body 12, switch 13, second partition 14, first partition 15,
Connecting rod 16, second spring 17, horizontal stepper motor 18, lateral shaft coupling 19, lateral ball-screw 20, laterally smooth guide rod
21, transverse shifting seat 22, longitudinal stepper motor 23, longitudinal shaft coupling 24, longitudinal ball-screw 25, longitudinal movement seat 26, longitudinal direction
Smooth guide rod 27, connecting plate 28, the second rack gear 29, torsional spring 30, cylinder 31, the first magnet 32, the second magnet 33, shaft 34.
Embodiment is basic as shown in attached drawing 1 to attached drawing 6: a kind of metal plate oxide layer removal device, including rack 1 and simultaneously
Several carrying rollers 3 being fixed in rack 1 are arranged, transverse shifting component, longitudinal movement component and spray head are hung with right above carrying roller 3
Component, the rack 1 on the right side of carrying roller 3 are equipped with turnover mechanism, and turnover mechanism includes U-shaped hold assembly 11, push rod 10 and cylinder 31,
Shaft 34 is rotatably connected in the rack 1 on 3 right side of carrying roller, 10 one end of push rod is fixed in shaft 34, and the rotation of 10 other end of push rod connects
It connects at the center of 11 bending section of U-shaped hold assembly, the inside of U-shaped hold assembly 11 is covered with rubber layer, U-shaped hold assembly 11
Side wall be equipped with extension board, extension board connect with the sidewall thread of U-shaped hold assembly 11, and extension board is along U-shaped hold assembly 11
The prolonging direction of side wall extends.Cylinder 31 is welded in rack 1, and sliding slot, the output shaft and cunning of cylinder 31 are offered on push rod 10
Slot is slidably connected, and torsional spring 30 is arranged on push rod 10, and 30 one end of torsional spring is connected with U-shaped hold assembly 11, the other end and push rod
10 is affixed, and the opening both ends of U-shaped hold assembly 11 are equipped with the first magnet 32 and the second magnet 33, and 3 face of carrying roller is equipped with third magnetic
Iron.
Rack 1 is equipped with the exhausted bath box 9 being located at immediately below carrying roller 3, and the sidewall weld of exhausted bath box 9 has a magnetic rod, in exhausted bath box 9
Equipped with strainer, exhausted bath box 9 offers the first liquid outlet.
The upper left methods, rack 1 of turnover mechanism is equipped with quantitative storing mechanism, and quantitative storing mechanism includes first partition 15, the
Two partitions 14 and the cabinet 5 above transverse shifting component, first partition 15 are slidably connected to 5 inner top of cabinet, first every
Plate 15 and second partition 14 are fixedly connected to form demarcation plate, and cabinet 5 is divided into first chamber and second chamber by demarcation plate, and first
Chamber offers the first inlet, and the first inlet is communicated with the first high-pressure pump, connects between the first inlet and the first liquid outlet
It is connected with the first connecting tube, second chamber is equipped with the second liquid outlet;Is connected between the side wall and first partition 15 of second chamber
Two springs 17 are also connected with connecting rod 16 between the side wall and first partition 15 of second chamber, and the right end of connecting rod 16 is connected with
Horizontally disposed first rack gear 6, the first rack gear 6 are engaged with first gear, and first gear is coaxially connected with second gear, shaft 34
On be coaxially connected with third gear, third gear is engaged with the second rack gear 29 being vertically arranged, the second rack gear 29 and second gear
It is meshed.
The suspension switching mechanism being located on the left of quantitative storing mechanism is provided in rack 1, suspension switching mechanism includes liquid case 4
With the floating body 12 for being slidably connected to 4 inner wall of liquid case, liquid case 4 is welded in rack 1, and 4 inner bottom surface of liquid case is equipped with for controlling cylinder 31
The switch 13 of opening and closing, liquid case 4 offer third liquid outlet and the second inlet, and the second inlet is communicated with the second high-pressure pump, the
The second connecting tube is communicated between two inlets and the second liquid outlet.
Transverse shifting component includes that horizontal stepper motor 18, lateral ball-screw 20, transverse shifting seat 22 and transverse direction are smooth
Guide rod 21 is connected with lateral shaft coupling 19, lateral 20 He of ball-screw between horizontal stepper motor 18 and lateral ball-screw 20
Laterally smooth 21 horizontal Tile of guide rod is welded in 1 top of rack, and transverse shifting seat 22 is threadedly coupled with lateral ball-screw 20, horizontal
It is slidably connected to Mobile base 22 and laterally smooth guide rod 21,22 bottom of transverse shifting seat is equipped with connecting plate 28,28 bottom of connecting plate
It is connected with longitudinal movement component.
Vertically moving component includes the connecting plate 28 for being welded in 22 bottom of transverse shifting seat, 28 lower section strung alongside of connecting plate
There are longitudinal ball-screw 25 and longitudinal smooth guide rod 27, between longitudinal ball-screw 25, longitudinal smooth guide rod 27 and connecting plate 28
It is connected separately with bearing, longitudinal movement seat 26 is threadedly coupled with longitudinal ball-screw 25, and longitudinal movement seat 26 is led with longitudinally smooth
Bar 27 is slidably connected, and longitudinal ball-screw 25 is connected with the longitudinal stepper motor 23 for being welded in 28 lower section of connecting plate, longitudinal stepping
Longitudinal shaft coupling 24 is connected between motor 23 and longitudinal ball-screw 25.
Nozzle component include third high-pressure pump and be fixed in longitudinal movement seat 26 on jet pipe 7, third high-pressure pump one end with
Third connecting tube is communicated between third liquid outlet, the third high-pressure pump other end is connected to jet pipe 7, the ejection end connection of jet pipe 7
There is high pressure nozzle, the shield 8 of bottom opening is equipped with outside high pressure nozzle.
A specific embodiment of the invention is as follows:
It is middle into the space formed between 4 bottom of liquid case and floating body 12 that a certain amount of grinding fluid, floating body 12 is added when initial
By the effect of buoyancy, float on grinding fluid liquid level;Then, metal plate 2 is placed on carrying roller 3, by U-shaped hold assembly 11
Relative to the rotation of push rod 10 to the first magnet 31 institute at one end close to the position of carrying roller 3, so that the first magnet 31 and third magnet
Opposite face magnetic pole repels each other, and torsional spring 30 is in energy accumulating state by circumgyration stretch, clamps metal plate 2 by U-shaped hold assembly 11
One end.Grinding fluid flow to third connecting tube through third liquid outlet, then flow to third high-pressure pump by third connecting tube, finally by spray
Pipe 7 is sprayed through nozzle.
Start horizontal stepper motor 18, drives lateral shaft coupling 19 to rotate when horizontal stepper motor 18 rotates, lateral shaft coupling
Device 19 drives lateral ball-screw 20 to rotate, and the rotation of lateral ball-screw 20 drives transverse shifting seat 22 in lateral smooth guide
It is slided on 21, the sliding of transverse shifting seat 22 drives the movement of longitudinal movement component.Longitudinal stepper motor 23 passes through longitudinal shaft coupling
Device 24 drives longitudinal ball-screw 25, and the rotation of longitudinal ball-screw 25 drives longitudinal movement seat 26 on longitudinal smooth guide rod 27
Sliding.Horizontal and vertical gradually spray is carried out to metal plate 2 by regulation transverse shifting component and longitudinal movement component to be ground,
In grinding process, the grinding fluid sprayed out is flowed into useless via the gap between the edge and two neighboring carrying roller 3 of metal plate 2
It is collected in liquid case 9.
After falling the metal fragment in grinding fluid by the absorption of magnetic rod, grinding fluid is purified through strainer filtering again, by the first high pressure
Pump is drawn in first chamber via the first connecting tube, is recycled.
With the ejection of grinding fluid in liquid case 4, floating body 12 also with grinding fluid liquid level decline and move down, until floating
12 touch switch 13 of body, cylinder 31 are turned on, and the output end of cylinder 31 pushes push rod 10 to upward deflect, the first magnet 32 and third
Mutual expelling force between magnet provides power-assisted for the rotation of push rod 10.Meanwhile passing through regulation transverse shifting component and longitudinal movement group
Part removes jet pipe 7 above metal plate 2, is the overturning reserved space of metal plate 2.Push rod 10 drives U-shaped hold assembly 11 whole
Body rotates clockwise, in rotation process, since the mutual expelling force between the first magnet 32 and third magnet is greater than 30 pulling force of torsional spring, U
Shape hold assembly 11 is remain stationary with respect to push rod 10, when U-shaped hold assembly 11 turns to the position perpendicular to 3 face of carrying roller, by
It shortens in the distance between the first magnet 32 and third magnet, mutual expelling force dies down, and the deformation energy storage of torsional spring 30 is greater than mutual expelling force, turns round
30 exoergic of spring pulls U-shaped hold assembly 11 to rotate 180 degree relative to push rod 10, i.e. 2 turn-over of metal plate, and 11 turns of U-shaped hold assembly
After dynamic, 11 one end of U-shaped hold assembly where the second magnet 33 is close to carrying roller 3, the opposite face of the second magnet 33 and third magnet
Magnetic pole is attracting.
Due to upward deflecting for push rod 10, push rod 10 drives third gear to rotate clockwise, and third gear drives the second tooth
Item 29 moves downward, and the first rack gear 29 drives first gear and second gear to rotate clockwise, and the rotation of first gear drives the
One rack gear 6 moves right, and the first rack gear 6 drives connecting rod 16 to move right together, and connecting rod 16 drives first partition 15 and the
Two partitions 14, which move right, compresses second spring 17, and first chamber is connected to second chamber, and grinding fluid flows into the from first chamber
The grinding fluid of two chambers, second chamber is drawn to liquid case 4 through the second high-pressure pump, in liquid case 4 liquid level go up, floating body 12 float and with
Switch 13 is separated, and switch 13 disconnects, and cylinder 31 is closed, and U-shaped hold assembly 11 is deflected down by the output shaft drive of cylinder 31,
Attraction between third magnet and the second magnet 33 provides power-assisted for push rod rotation, returns to by the metal plate 2 that turn-over operates
On 3 face of carrying roller, deoxidation operation is carried out by regulation transverse shifting component and longitudinal movement component again.
Repeat the oxide layer operation that above-mentioned technical proposal continues other metal plates 2.When the metal plate 2 that needs are processed
When area becomes larger, hold assembly can be enabled to be applicable in different size of metal plate 2 by the way that extension board is arranged, improve device
Practicability.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific technical solution were not made herein in scheme
More descriptions.It should be pointed out that for those skilled in the art, under the premise of not departing from present invention knot technical solution, also
Several modifications and improvements can be made, these also should be considered as protection scope of the present invention, these all will not influence of the invention real
The effect and patent practicability applied.The scope of protection required by this application should be based on the content of the claims, specification
In the records such as specific embodiment can be used for explaining the content of claim.