CN109397072A - Work piece processing method and system of processing - Google Patents
Work piece processing method and system of processing Download PDFInfo
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- CN109397072A CN109397072A CN201710711977.8A CN201710711977A CN109397072A CN 109397072 A CN109397072 A CN 109397072A CN 201710711977 A CN201710711977 A CN 201710711977A CN 109397072 A CN109397072 A CN 109397072A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
- B24B49/03—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent according to the final size of the previously ground workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0065—Polishing or grinding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- General Factory Administration (AREA)
Abstract
The present invention relates to a kind of Work piece processing method and systems of processing.The Work piece processing method includes standard items making step S1 and volume production making step S2.Step S1 includes: step S11: by selecting wherein at least one as workpiece to be added in the same multiple semi-finished product mass-produced;Step S12: standard items are carried out to machined part and process operation, to produce the standard items for meeting allowable error.Step S2 includes: step S21: remaining semi-finished product in same batch being carried out three-dimensional alignment with standard items one by one, to plan a production machining path of semi-finished product;Step S22: each semi-finished product are processed according to the production and processing path of each semi-finished product using a mechanical arm, each semi-finished product are processed into a finished goods.In this way, can make the same finished goods mass-produced that there is relatively small difference to each other, and there is the roughly the same quality of production, and the production yield of same batch can be substantially improved.
Description
Technical field
The present invention relates to a kind of Work piece processing method and system of processing, especially a kind of size suitable for workpiece be easy in
Changed Work piece processing method and system of processing in production process.
Background technique
The method of existing batch workpiece processing is, to the workpiece of each semi-finished product, with identical machining path
It is processed, in this way, being processed when in process of production change in size occurs for the workpiece of semi-finished product by identical machining path
Afterwards, defective products will be become, and lead to the reduction of whole production yield.Therefore, for associated production manufacturer, how ruler is promoted
It is very little can in production process changed workpiece production yield, be to need most to solve the problems, such as.
Summary of the invention
The main purpose of the present invention is to provide a kind of Work piece processing method and systems of processing, can produce for each workpiece
The machining path of raw correspondence, with improve size can in production process changed workpiece.Added using existing batch workpiece
When the method for work production is produced, there is a problem of that production yield is low.
To achieve the goals above, the present invention provides a kind of Work piece processing method, and it includes following steps: standard items production
Step S1: step S11: by selecting wherein at least one as a workpiece to be added in the same multiple semi-finished product mass-produced;
Step S12: standard items processing operation is carried out, to machined part to produce the standard items for meeting an allowable error;Volume production
Making step S2 follows the steps below remaining semi-finished product in same batch one by one: step S21: by its in same batch
Remaining semi-finished product carry out three-dimensional alignment with standard items one by one, to plan a production machining path of semi-finished product;Step S22: one is utilized
Mechanical arm processes each semi-finished product according to the production and processing path of each semi-finished product, and each semi-finished product are processed
At a finished goods.
Preferably, standard items processing operation includes following steps: step S121: carrying out a three-dimensional to machined part and sweeps
It retouches, to generate a workpiece scanning information to be added, and according to workpiece scanning information to be added, plans that a workpiece to be added adds to machined part
Work path;Step S122: according to workpiece machining path to be added, being processed to machined part, to produce a finished product to be tested;Step
Rapid S123: judge whether finished product to be tested meets allowable error according to a predetermined dimension;Wherein, allow to miss if finished product to be tested meets
Finished product to be tested is then regarded as standard items by difference, and assert that workpiece machining path to be added is a standard items machining path.
Preferably, standard items processing operation includes following steps: step S121A: carrying out a three-dimensional to machined part and sweeps
It retouches, to generate a workpiece scanning information to be added;Step S122A: being processed to machined part manually, to produce one
Finished product to be tested, then 3-D scanning is carried out to finished product to be tested, to generate a finished product scanning information to be tested, scans and believe according to workpiece to be added
Breath and finished product scanning information to be tested and plan a workpiece machining path to be added;Step S123A: judge according to a predetermined dimension to be tested
Whether finished product meets allowable error;Wherein, if finished product to be tested meets allowable error, finished product to be tested is regarded as into standard items,
And assert that workpiece machining path to be added is a standard items machining path.
Preferably, standard items processing operation includes following steps: step S121A: carrying out a three-dimensional to machined part and sweeps
It retouches, to generate a workpiece scanning information to be added;Step S122A: being processed to machined part manually, to produce one
Finished product to be tested;Step S123A: judge whether finished product to be tested meets allowable error according to a predetermined dimension;Wherein, if it is to be tested at
Product meet allowable error, then finished product to be tested are regarded as standard items, and carry out 3-D scanning to finished product to be tested, to be tested to generate one
Finished product scanning information, then a standard items machining path is planned according to workpiece scanning information to be added and finished product scanning information to be tested.
Preferably, before step S21, also include a scanning step S20: remaining semi-finished product of same batch are carried out one by one
3-D scanning generates a semi-finished product scanning information with corresponding;And in step S21, then using each semi-finished product scanning information with
Standard items carry out three-dimensional alignment, to plan the production and processing path of each semi-finished product.
Preferably, in step S123, if finished product to be tested does not meet allowable error, remaining in same batch half
One is reselected in finished product and is used as workpiece to be added, and re-starts standard items processing operation;Or by finished product to be tested again into
Row processing, until when finished product to be tested meets allowable error and becomes standard items, then by standard items progress 3-D scanning to obtain one
Standard items scanning information, then standard items machining path is cooked up according to workpiece scanning information to be added and standard items scanning information.
It preferably, in the step s 21, will be according to comparison result simultaneously after each semi-finished product and standard items carry out three-dimensional alignment
It is modified based on standard items machining path, to form the production and processing path of semi-finished product.
Preferably, Work piece processing method also includes a detecting step S3 after volume production making step S2:
Step S31: to multiple default locations of at least one finished goods, position corresponding with standard items is compared
It is right, to generate a mismachining tolerance information;And
Step S32: according to multiple mismachining tolerance information, change at least one default machined parameters of mechanical arm.
Preferably, in step S31, thickness or appearance geometric dimension comprising measuring each finished goods, with correspondence
A thickness information or an appearance information are generated, is compared accordingly with standard items, to generate mismachining tolerance information.
Preferably, in step S22, mechanical arm is provided with multiple force sensors, multiple force sensors energy
Measure the active force and opplied moment on the predetermined position of mechanical arm, and one mechanical quantity information of corresponding generation;Wherein, manipulator
The processing operation that arm carries out semi-finished product can be adjusted according to mechanical quantity header length.
Preferably, in step S22, mechanical arm is provided at least one shock sensor, and shock sensor can measure
Mechanical arm carries out shock momentum when processing operation to semi-finished product;Wherein, the processing operation that mechanical arm carries out semi-finished product, energy
It is selectively adjusted according to shock momentum.
Preferably, in step S11, a 3-D scanning is first carried out one by one to multiple semi-finished product, with it is corresponding generate half at
Product scanning information, and according to multiple semi-finished product scanning informations, select workpiece to be added.
Preferably, in step S11, semi-finished product scanning information corresponding to workpiece to be added is closest to multiple semi-finished product
The average value of scanning information.
To achieve the goals above, the present invention provides a kind of system of processing, it includes a: conveyer, a scanning means,
One processing unit (plant) and a processing unit.Conveyer is to transport multiple semi-finished product.Scanning means to each semi-finished product into
Row 3-D scanning, and correspond to and generate a semi-finished product scanning information;Scanning means can carry out 3-D scanning to a standard items, and corresponding
Generate a standard items scanning information.Processing unit (plant) is adjacent to scanning means, and is equipped with a mechanical arm, and can carry out to semi-finished product
Processing.Processing unit is electrically connected conveyer, scanning means and processing unit (plant), processing unit and can scan according to each semi-finished product
Information and standard items scanning information are compared, and generate a production machining path, processing unit energy to correspond to each semi-finished product
Corresponding semi-finished product are processed into a finished goods according to production and processing path by control processing unit (plant).Wherein, standard items are by more
Selected in a semi-finished product one processed after the finished goods for meeting allowable error completed.
Beneficial effects of the present invention can be:
Work piece processing method of the invention is, before carrying out volume production making step, prior to selecting one and half in same batch
Finished product, and standard items are made into, then make each semi-finished product of remaining in same batch again, is base according to the standard items
Standard carries out subsequent production and processing path planning and volume production operation, in this way, the completion that same batch will can be made to be produced
Product have roughly the same quality, and can promote the production yield of the workpiece of same batch.
System of processing of the invention can be in multiple by the mutual cooperation of scanning means, processing unit (plant) and processing unit
One is selected in semi-finished product to be processed, and first to produce a standard items, then makes remaining semi-finished product corresponding with the standard items again
Standard items scanning information on the basis of, subsequent scanning and processing program are carried out, in this way, same batch can be made to be produced
Finished goods, there is roughly the same quality, and the production yield of the workpiece of same batch can be promoted.
Detailed description of the invention
Fig. 1 is the flow diagram of the first embodiment of Work piece processing method of the invention.
Fig. 2 is the error drop point schematic diagram using finished goods produced by Work piece processing method of the invention.
Fig. 3 is the local flow diagram of the second embodiment of Work piece processing method of the invention.
Fig. 4 is the local flow diagram of the 3rd embodiment of Work piece processing method of the invention.
Fig. 5 is the flow diagram of the fourth embodiment of Work piece processing method of the invention.
Fig. 6 is the flow diagram of the 5th embodiment of Work piece processing method of the invention.
Fig. 7 is the flow diagram of the sixth embodiment of Work piece processing method of the invention.
Fig. 8 is the flow diagram of the 7th embodiment of Work piece processing method of the invention.
Fig. 9 is the schematic diagram of system of processing of the invention.
Figure 10 is the block diagram of system of processing of the invention.
Figure 11 is the schematic diagram of another embodiment of system of processing of the invention.
Figure 12 is the error drop point schematic diagram using finished goods produced by existing Work piece processing method.
Specific embodiment
Referring to Fig. 1, it is the flow diagram of Work piece processing method of the invention.Workpiece of the invention adds as described in Figure
Work method comprises the steps of:
Semi-finished product produce step S0 in batches:
Step S01: a mold is made according to three-dimensional design data;And
Step S02: multiple semi-finished product are produced in batches using mold;
Standard items making step S1:
Step S11: by selecting wherein at least one to be processed as one in the same multiple semi-finished product mass-produced
Part;And
Step S12: standard items processing operation is carried out, to machined part to produce the standard for meeting an allowable error
Product;And
Volume production making step S2:
Step S21: remaining described semi-finished product in same batch are subjected to three-dimensional alignment with the standard items one by one, with rule
Draw a production machining path of each semi-finished product;And
Step S22: a mechanical arm is utilized, according to the production and processing path of each semi-finished product, to each institute
It states semi-finished product to be processed, each semi-finished product is processed into a finished goods.
Wherein, three-dimensional design data described in step S01 can be cad file.
Work piece processing method of the invention is especially easy in production process suitable for various workpiece, and size occurs
The workpiece of variation, e.g. metal works, the bulb part of golf club etc..In step S11, at least one is selected (preferably
Ground is one) semi-finished product as workpiece to be added, can use computer and are selected either to be selected in the way of artificial
The mode selected, and selected can be to be selected at random, or all or partial semi-finished product are first carried out with three-dimensional (3D)
Scanning (e.g. using optical camera detecting laser light ray or optical grating projection phase difference in the way of), then utilize three-dimensional alignment
The mode of (specification related with the semi-finished product of original design is compared) is selected, without restriction in this.
It illustrates, in better application, in step S22, multiple active forces have been can be set in mechanical arm
Sensor, multiple force sensors can measure active force and opplied moment on the predetermined position of the mechanical arm,
And one mechanical quantity information of corresponding generation.Wherein, the processing operation that the mechanical arm carries out the semi-finished product, can be according to described in
Mechanical quantity header length it is adjusted.
For example, in the process that mechanical arm grinds semi-finished product, if force sensors measure
When there is abnormal active force to mechanical arm, it may be possible to which the variation of size occur in semi-finished product, and mechanical arm then can be to institute
State the dynamics that Working position reinforces grinding.The mechanical quantity information and its Working position that each force sensors are measured can be by
It is recorded in associated reservoir unit, and after the mechanical quantity information of same Working position is repeatedly recorded for several times, then it can correspond to
Change the production and processing path.
In different applications, the mechanical arm is also provided with a shock sensor, the shock sensor energy
When mechanical arm carries out processing operation to semi-finished product, the shock momentum of mechanical arm is measured;Then mechanical arm to semi-finished product into
When capable processing operation, then can selectively it be adjusted according to shock momentum.For example, when shock momentum exceeds preset range
When, then adjustment production and processing path, or the related software and hardware setting of adjustment mechanical arm can be corresponded to, whereby, machinery can be made
Arm more accurately carries out processing operation to semi-finished product.In addition, the shock momentum can also be used as mechanical arm maintenance or part
More alternatively refer to.
As described above, Work piece processing method of the invention, is first to select a semi-finished product in same batch, is made
After being made the finished goods for meeting allowable error, using it as standard items, and make remaining semi-finished product of same batch with the standard
On the basis of product, the planning and processing operation in subsequent production and processing path are carried out, in this way, same batch (example can be greatly reduced
As produced by same mold) semi-finished product, generated production error when being processed, and make the semi-finished product of same batch most
The finished goods being made into eventually has roughly the same quality (such as size etc.), and more towards concentrating on same allowable error
In range.More specifically, referring to Figure 2 together and Figure 12, Fig. 2 are using produced by Work piece processing method of the invention
The error drop point schematic diagram of finished goods;Figure 12 is the error drop point using finished goods produced by existing Work piece processing method
Schematic diagram.The center SC of the circle shown in figure with solid line is the drop point of the specification of the original predetermined finished goods produced, and real
The circle that line is shown then is range of allowable error SR;In Fig. 2 and Figure 12, the stain fallen in range of allowable error SR is to accord with
Close allowable error finished goods, and if the stain outside range of allowable error SR, for the finished goods for not meeting allowable error.It is logical
Work piece processing method of the invention is crossed, the finished goods P for meeting allowable error that same batch can be made to be produced (is fallen in figure
Stain in range of allowable error SR), it concentrates in the neighbouring error range SR around the standard items GS of the batch.Certainly,
With the part semi-finished product in batch, after foregoing process makes, it still there may be part and do not meet and allow to miss
The finished goods F of difference;But as shown in Fig. 2 and Figure 12, by Work piece processing method above-mentioned, final system can be effectively reduced
Make the ratio of the finished goods (that is, finished goods F shown in Fig. 2 for not meeting allowable error) fallen in outside range of allowable error SR.
Referring to Fig. 3, its flow diagram for the second embodiment of Work piece processing method of the invention.As shown,
Standard items in step S12 in the aforementioned embodiment process operation, may include following steps:
Step S121: carrying out 3-D scanning to machined part, to generate a workpiece scanning information to be added, and according to be processed
Part scanning information plans a workpiece machining path to be added to machined part;
Step S122: according to workpiece machining path to be added, being processed to machined part, to produce a finished product to be tested;
And
Step S123: judge whether finished product to be tested meets allowable error according to a predetermined dimension;When finished product to be tested meets appearance
Perhaps when error, then finished product to be tested is regarded as into standard items, and workpiece machining path to be added corresponding to the finished product to be tested is recognized
It is set to a standard items machining path.Wherein it is possible to carry out sentencing for the allowable error in the way of artificial or automation etc.
It is disconnected.
It in practical applications,, can be with manually, certainly to the operation that the workpiece to be added is processed in step S122
The mode of motivation tool or a combination thereof is processed, without restriction in this.In step S123, do not meet allowable error to
Finished product is tested, defective products can be directly considered as, and is considered as scanning information corresponding to the finished product to be tested of defective products, can be stored
In database;And when executing step S121 again, computer then can directly compare current scanning information and database
In data, when the similarity of the information comparison in current scanning information and database is high, then can by current half at
Product are considered as defective products.Similarly, in the step s 21, after remaining semi-finished product carries out 3-D scanning in same batch, also may be used
Will first scan resulting information, it is compared with the relevant information in database, it may be in following process so as to first reject
Afterwards, become the semi-finished product for not meeting allowable error, to accelerate speed of production and save processing cost.
It, can be in remaining in same batch if finished product to be tested does not meet allowable error in the step S123
One is reselected in semi-finished product and is used as workpiece to be added, and re-starts standard items processing operation.If finished product to be tested is not met
Allowable error, finished product to be tested can also be processed again (such as can use the modes such as artificial or automation into
Row), until when finished product to be tested meets allowable error and becomes standard items, then by standard items progress 3-D scanning to obtain a standard
Product scanning information, and then the standard items machining path is cooked up according to workpiece scanning information to be added and standard items scanning information.
Referring to Fig. 4, its flow diagram for the 3rd embodiment of Work piece processing method of the invention.As shown,
In the aforementioned embodiment, the standard items in the step S12 process operation, may include following steps:
Step S121A: carrying out 3-D scanning to machined part, to generate a workpiece scanning information to be added;
Step S122A: being processed to machined part, to produce a finished product to be tested, then is carried out to finished product to be tested three-dimensional
Scanning, to generate a finished product scanning information to be tested, then according to workpiece scanning information to be added and the finished product scanning information to be tested
Plan a workpiece machining path to be added;And
Step S123A: judge whether finished product to be tested meets allowable error according to a predetermined dimension;When finished product to be tested meets appearance
Perhaps when error, then finished product to be tested is regarded as into standard items, and workpiece machining path to be added corresponding to the finished product to be tested is recognized
It is set to a standard items machining path.
In step S122A, the mode processed to machined part can be according to demand with artificial or automation machine
The modes such as tool carry out, without restriction in this.In various embodiments, it in step S122A, is carried out to machined part
Processing, when producing finished product to be tested, can first carry out step S123A, allow to miss to judge whether the finished product to be tested meets
Difference, and when finished product to be tested meets allowable error, 3-D scanning just is carried out to finished product to be tested again, to generate a finished product scanning to be tested
Information, and a workpiece machining path to be added is planned according to workpiece scanning information to be added and the finished product scanning information to be tested again, and
The workpiece path to be added is regarded as into a standard items machining path accordingly.
Referring to Fig. 5, its flow diagram for the fourth embodiment of Work piece processing method of the invention.As shown,
The present embodiment and previous embodiment the difference is that, can also include a scanning step S20 before step S21: will be with a collection of
Remaining semi-finished product of amount carry out 3-D scanning one by one, generate a semi-finished product scanning information with corresponding.And in step S21, then may be used
To carry out three-dimensional alignment using semi-finished product scanning information and standard items, to plan the production and processing path of semi-finished product.Actually answering
In, after obtaining the semi-finished product scanning information of each semi-finished product, computer or related software, cooperative mechanical arm can use
The position of semi-finished product is adjusted, the planning in production and processing path is more accurately carried out with benefit.Certainly, the production and processing road described in this
Diameter refers to the control data of mechanical arm energy interpretation.By the scanning step S20, the production and processing cooked up will can be made
Path is more accurate, and promotes the production yield of subsequent finished goods.
As shown in fig. 6, in the 5th embodiment of Work piece processing method of the invention, after executing above-mentioned steps S20, Yu Bu
In rapid S21, then it can correspond to and carry out three-dimensional alignment using each semi-finished product scanning information and standard items, then again according to three-dimensional ratio
Comparison to gained as a result, and modified based on standard items machining path, to form institute corresponding to each semi-finished product
State production and processing path.In other words, the production and processing path of each semi-finished product can be with each semi-finished product scanning letter of direct basis
It ceases with standard items three-dimensional alignment as a result, being modified based on standard items machining path, obtains production and processing path accordingly,
Without planning generation again again, whole prouctiveness can so be substantially improved.
Specifically, in actual work piece production manufacturing process, machining path planning is carried out to three-dimensional workpiece, is needed
It takes a substantial amount of time, and the spent time is also substantially directly proportional to difficulty of processing.Therefore, the utilization that the present embodiment is proposed
Standard machining path is modified, and to form the production and processing path of semi-finished product, can will substantially shorten the production and processing of semi-finished product
The time of path planning.Furthermore by the semi-finished product that same batch is produced, the change in size of the semi-finished product of part to each other
It is relatively small, it therefore, is modified on the basis of standard items machining path, to form the production and processing path of each semi-finished product
Speed will be substantially better than the speed in the production and processing path for planning semi-finished product again.
In various embodiments, with each semi-finished product in batch, after Yu Zhihang step S21, standard items are processed
The modification that path is carried out can be recorded in database, after identical modification is performed for several times, then can add to standard items
Work path is modified, and subsequent semi-finished product is made to carry out production and processing path on the basis of modified standard items machining path
Planning, in this way, by can reduce planning semi-finished product production and processing path needed for the time.
Referring to Fig. 7, its flow diagram for the sixth embodiment of Work piece processing method of the invention.As shown,
The present embodiment and previous embodiment the difference is that, can also include a detecting step S3 after volume production making step S2:
Step S31: to multiple default locations of at least one finished goods, position corresponding with standard items is compared
It is right, to generate a mismachining tolerance information;And
Step S32: according to multiple mismachining tolerance information, selection sexually revises at least one default processing ginseng of mechanical arm
Number.
In specific implementation, in step S31,3-D scanning first can be carried out to each finished goods, then according to scanning institute
As a result, cooperative mechanical arm adjustment finished goods position, then by way of various comparisons (e.g. utilize mechanical arm
Respectively in a manner of contacting finished goods and standard items, using image capturing, utilize scanning information etc.), entirety to finished goods or
It is that multiple default locations are compared.In different applications, in Yu Suoshu step S31, each finished goods can be measured
Thickness or appearance geometric dimension, generate a thickness information or an appearance information with corresponding, accordingly with standard items
It is compared, to generate the mismachining tolerance information.
For example, therefore semi-finished product may can use ultrasonic in step S31 by the process of grinding
Detection device carries out Thickness sensitivity to finished goods, to confirm whether thickness of the finished goods after grinding reaches scheduled standard;
In the case where finished goods has circular arc appearance, then it can use related optical detection device, to each arc position of finished goods
It sets and carries out appearance detection, to confirm whether each arc surface reaches expected radian.Certainly, according to the processing of practical work piece
Operation is different, and the mismachining tolerance information, which can wrap, contains other different measurement informations.
In other examples, each finished goods mismachining tolerance information caused by step S31, can be recorded in
In database, and the mismachining tolerance information generated when finished goods is corresponding, belong to when can reprocess range, then the finished goods can
To be classified as reprocess workpiece.Relatively, the mismachining tolerance information corresponding to the finished goods, it is non-belong to can reprocess range,
And when having exceeded allowable range, then it can be classified as defective products.In step s 32, the default machined parameters can wrap
It, can be according to needing containing the posture etc. when cutting point, process tool type, moving direction, amount of movement, rotation angle, tool sharpening
It asks and is changed, it is without restriction in this;In practical applications, aforementioned planning one workpiece machining path to be added, standard items processing
Path or production and processing path, can wrap and preset machined parameters containing these.
In practical applications, when mechanical arm processes semi-finished product, may because of various unexpected problems,
And there is a situation where target processing result and actual processing results error.Therefore, it by above-mentioned detecting step S3, can collect
The mismachining tolerance information of each finished goods, and the relevant default of processing operation of the mechanical arm to semi-finished product is suitably adjusted accordingly
Machined parameters carry out processing operation to semi-finished product so as to make mechanical arm more accurately according to scheduled production and processing path.
Certainly, detecting step S3 can be the volume production making step S2 after the completion of or volume production making step S2 completes predetermined quantity
It is executed after finished goods, it is without restriction in this.
Referring to Fig. 8, it is the flow diagram of the seventh embodiment of the present invention.As shown, the present embodiment with it is aforementioned
First embodiment it is maximum the difference is that: in step S11, three first can be carried out at least one or each semi-finished product
Dimension scanning generates a semi-finished product scanning information with corresponding, then according to multiple semi-finished product scanning informations, selects workpiece to be added.
Specifically, semi-finished product scanning information corresponding to workpiece to be added can be closest to all semi-finished product scanning letter
The average value of breath;In other words, it by the semi-finished product scanning information, can choose out in batch, with remaining semi-finished product
The smallest semi-finished product of size difference are as workpiece to be added.In this way, the speed that volume production making step S2 execution will can be substantially improved, and
The difference of finished goods produced by same batch to each other can be effectively reduced.
It illustrates, in existing technology, part manufacturer is for used in workpiece (especially metal works)
Robotic arm religion point path processing method or the planning that machining path is directly carried out with CAD design archives, all there are parts
Disadvantage.Specifically, the robotic arm religion point path processing method, user must first pass through relevant introduction equipment, instruct
Which kind of processing mechanical arm carries out to workpiece in which position in space, using what is processed as mechanical arm to subsequent workpiece
Machining path;Such method, when in production process change in size occurs for semi-finished product, mechanical arm follows original design
Fixation machining path, semi-finished product is processed, will be easy to produce the defective products for not meeting allowable error.
In other words, existing robotic arm religion point path processing method, since mechanical arm only follows adding for initial designs
Work path processes semi-finished product, and therefore, when change in size occurs for semi-finished product, such method will be easy to produce a large amount of
Defective products.Similarly, the planning that machining path is directly carried out with CAD design archives, similarly there is a problem of above-mentioned identical: when
Semi-finished product occur change in size when, mechanical arm be still according to the original machining path planned with CAD design archives, it is right
Semi-finished product is processed, and therefore, is easy to produce a large amount of defective products.
As shown in figure 12, using above-mentioned existing Work piece processing method (such as robotic arm religion point path processing method or
It is the planning that machining path is directly carried out with CAD design archives), in the finished goods of same batch, it will be easy to produce a large amount of
Defective products.As shown in Fig. 2, in the finished goods P of same batch, will obviously generate phase using Work piece processing method of the invention
To less defective products (the finished goods P outside range of allowable error SR).
It is the schematic diagram of the first embodiment of system of processing of the invention also referring to Fig. 9 and Figure 10.Such as Fig. 9 institute
Show, system of processing 1 can wrap containing a conveyer 10, a scanning means 11, a processing unit (plant) 12 and a processing unit 13;Place
It manages device 13 and is electrically connected conveyer 10, scanning means 11 and processing unit (plant) 12, and processing unit 13 can correspond to control and transport
The operation of device 10, scanning means 11 and processing unit (plant) 12.Scanning means 11, processing unit (plant) 12 and processing unit 13 can be neighbouring
It is arranged in conveyer 10, but not limited to this.
Conveyer 10 is to transport multiple semi-finished product.The conveyer 10 for example can wrap containing multiple mechanical arms
And conveyer belt assembly etc., it can change according to actual demand, it is without restriction in this.Scanning means 11 to each semi-finished product into
Row 3-D scanning, and correspond to and generate a semi-finished product scanning information 111.Scanning means 11 can carry out 3-D scanning to a standard items,
And one standard items scanning information 112 of corresponding generation.Wherein, standard items be by selected in multiple semi-finished product one processed after completed
The finished goods for meeting allowable error please join previous embodiment about the selection and production method of standard items, it is no longer superfluous in this
It states.Processing unit (plant) 12 is adjacent to scanning means 11, and is equipped with a mechanical arm 121, and can process to semi-finished product, will be partly
Finished product is fabricated to finished goods or standard items;The component that processing unit (plant) 12 is included can determine according to practical workpiece to be processed
It is fixed, it is without restriction in this.
Processing unit 13 is electrically connected conveyer 10, scanning means 11 and processing unit (plant) 12, and processing unit 13 can foundation
Each semi-finished product scanning information 111 and standard items scanning information 112 are compared, and generate a production to correspond to each semi-finished product
Machining path 131, processing unit 13 can control processing unit (plant) 12 and process corresponding semi-finished product according to production and processing path 131
At a finished goods.The related control device such as can be industrial computer of processing unit 13.In practical applications, described
System of processing can apply foregoing process, manufacture to the semi-finished product of same batch, detailed processing method please join
Previous embodiment is read, is repeated no more in this.
It as shown in figure 11, is the schematic diagram of the second embodiment of system of processing of the invention.As shown, different
In embodiment, conveyer 10A be can wrap containing an a feeding inlet 101A and discharge port 102A, with multiple semi-finished product of batch
Conveyer 10A can be entered by feeding inlet 101A.Scanning means 11 adjacent to feeding inlet 101A be arranged, and processing unit (plant) 12 and
Mechanical arm 121 can be then correspondingly arranged between feeding inlet 101A and discharge port 102A.In practical applications, system of processing 1
It can also include a switching device 14, discharge port 102A, 14 electrically connected processing of switching device dress can be correspondingly arranged in
13 are set, and switching device 14 can be subject to processing the control of device 13, selectively to enable the finished goods on conveyer 10A by discharging
Mouth 102A is transported outward.
In summary, Work piece processing method of the invention and system of processing, before the semi-finished product of same batch carry out volume production,
Standard items making step is first passed through, after producing standard items, then remaining semi-finished product of same batch are compared with standard items,
So that remaining semi-finished product carries out the planning and processing operation in production and processing path, in this way, can be big on the basis of standard items
Width promotes the production yield of the semi-finished product with batch, and the efficiency integrally produced can be substantially improved, and can more make same batch
Finished goods have the roughly the same quality of production, and can facilitate associated production manufacturer carry out quality control.
The foregoing is merely preferred possible embodiments of the invention, claim non-therefore that limitation is of the invention protects model
The equivalence techniques variation enclosed, therefore done such as with description of the invention and accompanying drawing content, is both contained in protection model of the invention
In enclosing.
Claims (14)
1. a kind of Work piece processing method, which is characterized in that the Work piece processing method comprises the steps of:
Standard items making step S1:
Step S11: by selecting wherein at least one as a workpiece to be added in the same multiple semi-finished product mass-produced;And
Step S12: a standard items are carried out to the workpiece to be added and process operation, to produce the standard for meeting an allowable error
Product;And
Volume production making step S2:
Step S21: remaining described semi-finished product in same batch are subjected to three-dimensional alignment with the standard items one by one, to plan it
One production machining path of the remaining semi-finished product;And
Step S22: utilizing a mechanical arm, according to the production and processing path of each semi-finished product, to each described half
Finished product is processed, and each semi-finished product are processed into a finished goods.
2. Work piece processing method according to claim 1, which is characterized in that the standard items processing operation includes following
Step:
Step S121: a 3-D scanning is carried out to the workpiece to be added, to generate a workpiece scanning information to be added, and according to described
Workpiece scanning information to be added plans a workpiece machining path to be added to the workpiece to be added;
Step S122: according to the workpiece machining path to be added, processing the workpiece to be added, with produce one it is to be tested at
Product;And
Step S123: judge whether the finished product to be tested meets the allowable error according to a predetermined dimension;Wherein, if it is described
Finished product to be tested meets the allowable error, then the finished product to be tested is regarded as the standard items, and assert the workpiece to be added
Machining path is a standard items machining path.
3. Work piece processing method according to claim 1, which is characterized in that the standard items processing operation includes following
Step:
Step S121A: a 3-D scanning is carried out to the workpiece to be added, to generate a workpiece scanning information to be added;
Step S122A: manually processing the workpiece to be added, to produce a finished product to be tested, then to it is described to
Test finished product carry out 3-D scanning, to generate a finished product scanning information to be tested, according to the workpiece scanning information to be added and it is described to
It tests finished product scanning information and plans a workpiece machining path to be added;And
Step S123A: judge whether the finished product to be tested meets the allowable error according to a predetermined dimension;Wherein, if institute
It states finished product to be tested and meets the allowable error, then the finished product to be tested is regarded as into the standard items, and assert described to be processed
Part machining path is a standard items machining path.
4. Work piece processing method according to claim 1, which is characterized in that the standard items processing operation includes following
Step:
Step S121A: a 3-D scanning is carried out to the workpiece to be added, to generate a workpiece scanning information to be added;
Step S122A: manually processing the workpiece to be added, to produce a finished product to be tested;And
Step S123A: judge whether the finished product to be tested meets the allowable error according to a predetermined dimension;Wherein, if institute
It states finished product to be tested and meets the allowable error, then the finished product to be tested is regarded as into the standard items, and to the finished product to be tested
Carry out 3-D scanning, to generate a finished product scanning information to be tested, then according to the workpiece scanning information to be added and it is described it is to be tested at
Product scanning information and plan a standard items machining path.
5. Work piece processing method according to any one of claim 2 to 4, which is characterized in that before step S21, also wrap
Containing a scanning step S20: remaining described semi-finished product of same batch being carried out 3-D scanning one by one, generate a semi-finished product with corresponding
Scanning information;And in step S21, then three-dimensional alignment is carried out using each semi-finished product scanning information and the standard items,
To plan the production and processing path of each semi-finished product.
6. Work piece processing method according to claim 2, which is characterized in that in Yu Suoshu step S123, if it is described to
It tests finished product and does not meet the allowable error, then reselected in the semi-finished product of remaining in same batch described in a conduct
Workpiece to be added, and re-start the standard items processing operation;Or process the finished product to be tested again, until described
When finished product to be tested meets allowable error and becomes the standard items, then by standard items progress 3-D scanning to obtain a standard
Product scanning information, then the standard items processing is cooked up according to the workpiece scanning information to be added and the standard items scanning information
Path.
7. Work piece processing method according to any one of claim 2 to 4, which is characterized in that in the step s 21, each
It, will be according to comparison result and using the standard items machining path as base after the semi-finished product and the standard items carry out three-dimensional alignment
Plinth is modified, to form the production and processing path of the semi-finished product.
8. Work piece processing method according to claim 1, which is characterized in that the Work piece processing method is in the volume production system
Also include a detecting step S3 after making step S2:
Step S31: by multiple default locations of at least one finished goods, position corresponding with the standard items is carried out
It compares, to generate a mismachining tolerance information;And
Step S32: according to multiple mismachining tolerance information, change at least one default machined parameters of the mechanical arm.
9. Work piece processing method according to claim 8, which is characterized in that each comprising measuring in Yu Suoshu step S31
The thickness or appearance geometric dimension of the finished goods generate a thickness information or an appearance information with corresponding, accordingly
It is compared with the standard items, to generate the mismachining tolerance information.
10. Work piece processing method according to claim 1, which is characterized in that in step S22, the mechanical arm is set
Multiple force sensors are equipped with, multiple force sensors can measure the effect on the predetermined position of the mechanical arm
Power and opplied moment, and one mechanical quantity information of corresponding generation;Wherein, the mechanical arm makees the processing that the semi-finished product carry out
Industry can be adjusted according to the mechanical quantity header length.
11. Work piece processing method according to claim 1, which is characterized in that in step S22, the mechanical arm is set
It is equipped at least one shock sensor, the shock sensor can measure the mechanical arm when carrying out processing operation to semi-finished product
Shock momentum;Wherein, the processing operation that the mechanical arm carries out the semi-finished product, can be according to the shock momentum selectively
It is adjusted.
12. Work piece processing method according to claim 1, which is characterized in that in step S11, first to multiple described half
Finished product carries out a 3-D scanning one by one, generates a semi-finished product scanning information with corresponding, and according to multiple semi-finished product scanning letters
Breath, selects the workpiece to be added.
13. Work piece processing method according to claim 12, which is characterized in that in step S11, the workpiece institute to be added
The corresponding semi-finished product scanning information is closest to the average value of multiple semi-finished product scanning informations.
14. a kind of system of processing, which is characterized in that the system of processing includes:
One conveyer, to transport multiple semi-finished product;
One scanning means to carry out 3-D scanning to each semi-finished product, and corresponds to and generates a semi-finished product scanning information;
The scanning means can carry out 3-D scanning, and one standard items scanning information of corresponding generation to a standard items;
One processing unit (plant) is adjacent to the scanning means, and is equipped with a mechanical arm, and can add to the semi-finished product
Work;And
One processing unit is electrically connected the conveyer, the scanning means and the processing unit (plant), the processing unit
Can be compared according to each semi-finished product scanning information and the standard items scanning information, with correspond to each described half at
Product generate a production machining path, and the processing unit can control the processing unit (plant) will be opposite according to the production and processing path
The semi-finished product answered are processed into a finished goods;
Wherein, the standard items be by selected in multiple semi-finished product one processed after completed meet the complete of allowable error
Finished product.
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CN113414680A (en) * | 2021-07-12 | 2021-09-21 | 金兴利节能科技(广东)有限公司 | Gem cover plate processing technology and special grinding machine |
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CN118130205A (en) * | 2024-04-30 | 2024-06-04 | 江苏省沙钢钢铁研究院有限公司 | Alloy sample manufacturing method for EBSD test |
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