CN109396313B - Working method of steel hammering forming device for steel production - Google Patents
Working method of steel hammering forming device for steel production Download PDFInfo
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- CN109396313B CN109396313B CN201811400828.0A CN201811400828A CN109396313B CN 109396313 B CN109396313 B CN 109396313B CN 201811400828 A CN201811400828 A CN 201811400828A CN 109396313 B CN109396313 B CN 109396313B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J7/00—Hammers; Forging machines with hammers or die jaws acting by impact
- B21J7/02—Special design or construction
- B21J7/14—Forging machines working with several hammers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/085—Accessories for handling work or tools handling of tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
- B21J13/12—Turning means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention discloses a working method of a steel hammering forming device for steel production, which belongs to the field of steel equipment and comprises a workbench, a hammering mechanism, a turnover mechanism and an angle adjusting mechanism, wherein two mounting plates are arranged at intervals on the top of the workbench, a rotating shaft rotationally connected with the two mounting plates is arranged between the two mounting plates, a supporting plate is sleeved on the rotating shaft, a rotating assembly is arranged on the top of the supporting plate, the hammering mechanism comprises a material moving plate, a hammering assembly and a feeding assembly used for driving the material moving plate to move in the horizontal direction, and the hammering assembly is arranged on the top of the material moving plate. According to the invention, steel can be automatically turned through the turning mechanism, manual turning operation is not needed, the labor intensity of workers is reduced, and the position of the hammering component can be adjusted through the feeding component and the angle adjusting mechanism, so that the hammering component can hammer each corner of the steel.
Description
Technical Field
The invention relates to the technical field of steel equipment, in particular to a working method of a steel hammering forming device for steel production.
Background
Iron and steel is an alloy of iron with carbon, silicon, manganese, phosphorus, sulfur and small amounts of other elements. Iron and steel are produced from iron ore, iron elements and various small elements are combined to form a special form in order to improve the performance of the iron and steel, so that metal has high technical parameters, the iron and steel needs to be continuously smelted after being initially produced, and the traditional smelting is finished by manual forging. The surface or the edge angle of metal has higher intensity in the forging process, most of steel production fields in the world use grinding tools or manual hammering, a lot of manpower is needed, the production cost is improved, and the labor intensity of workers is also increased when the hammering operation is performed manually for a long time.
The invention discloses a steel production has mechanical equipment who makes steel shape function with patent number CN 105618650B's invention patent, including the workstation, be equipped with the mechanism of hammering on the workstation, be equipped with the platform of hammering on the workstation outside, the mechanism of hammering is by a plurality of rectangle supports of fixed mounting on the workstation upper surface and along length direction, set up at the circular opening at rectangle support both ends, set up at a set of rotation axis that runs through circular opening, respectively the activity suit on a set of rotation axis and be located the multiunit rotary rod of rectangle support one side, fixed mounting is at the pressure platform of the rotary rod other end and set up on the workstation and rotation end and one of them rotation axis fixed connection's rotating electrical machines, workstation one side is equipped with the controller, the controller links to each other with the mechanism of hammering electrical property. The invention has the advantages of simple structure and strong practicability.
However, the above invention patents have the following problems; firstly, the device of the invention can not turn over the steel, so that the back of the steel can not be hammered in the process of hammering, the steel needs to be turned over manually, which brings extra labor for workers, and secondly, the device of the invention is difficult to adjust the position of the hammering mechanism, and can not adjust the angle of the workbench, so that the steel on the workbench has the condition that the corner of the part is not hammered, and the steel has the condition that the hammering is not complete.
Disclosure of Invention
The invention aims to provide a steel hammering forming device for steel production, which solves the technical problems that steel cannot be overturned and the position of a hammering mechanism is difficult to adjust in the prior art.
The invention provides a steel hammering forming device for steel production, which comprises a workbench, a hammering mechanism, a turnover mechanism and an angle adjusting mechanism, wherein the angle adjusting mechanism is arranged below the workbench, the hammering mechanism is arranged at the top of the workbench, the turnover mechanism is arranged on two sides of the workbench, two mounting plates which are arranged at intervals are arranged at the top of the workbench, a rotating shaft which is rotatably connected with the two mounting plates is arranged between the two mounting plates, a supporting plate is sleeved on the rotating shaft, a rotating assembly is arranged at the top of the supporting plate, the hammering mechanism comprises a material moving plate, a hammering assembly and a feeding assembly for driving the material moving plate to move in the horizontal direction, and the hammering assembly is arranged at the top of the material moving plate.
Further, the hammering subassembly sets up the connecting seat at moving the flitch top including pneumatic cylinder, actuating lever and two intervals, every all there is a driving plate, two all articulated on the connecting seat the one end of driving plate all is equipped with the part of beating, the other end at two driving plates is fixed to the actuating lever level, be equipped with the extension board on moving the lateral wall of flitch, the top of extension board is equipped with the fixing base, the fixing base is articulated with the afterbody of pneumatic cylinder, be equipped with on the output shaft of pneumatic cylinder with actuating lever articulated engaging lug.
Further, two beat the part structure the same and all include the buffer board of setting in the driving plate below, the bottom of buffer board is fixed with the shaping hammer, be equipped with the slide bar that a plurality of edgewise equidistance set up between buffer board and the driving plate, be equipped with the through-hole that supplies the slide bar to pass through on the driving plate, the tip cover of slide bar is equipped with the spacing ring, the cover is equipped with buffer spring on the slide bar, buffer spring's both ends are contradicted respectively on the lateral wall of buffer board and driving plate.
Further, the pay-off subassembly is including the slide rail that driving motor, connecting plate and two intervals set up, every all be equipped with on the slide rail rather than sliding fit's sliding block, move the flitch and fix the top at two sliding blocks, one side of moving the flitch is equipped with the fixed plate, the opposite side of moving the flitch is equipped with extends the ear, be fixed with the reset spring that two intervals set up between fixed plate and the connecting plate, the cover is equipped with first connecting rod on driving motor's the output shaft, the top of extending the ear is equipped with the connecting rod, the cover is equipped with the second connecting rod articulated with first connecting rod on the connecting rod.
Further, tilting mechanism is including two upset subassemblies that are the symmetry and set up and the structure is the same, two the upset subassembly all includes bearing frame, lifter plate, first lead screw slip table, lifting unit and clamping part, lifting unit sets up the slider top at first lead screw slip table, the top at lifting unit is fixed to the lifter plate, the bearing frame sets up the top at the lifter plate, be equipped with the rotatory section of thick bamboo of being connected rather than rotating in the bearing frame, clamping part fixes on the lateral wall of two rotatory sections of thick bamboos, the cover is equipped with driven pulley on the rotatory section of thick bamboos, the top of lifter plate is equipped with the rotating electrical machines, the cover is equipped with the driving pulley on the output shaft of rotating electrical machines, be connected through synchronous belt between driving pulley and the driven pulley.
Further, clamping part sets up the guide rail on the rotatory lateral wall of section of thick bamboo including auto-lock motor, T type feed plate and two intervals, T type feed plate and rotatory section of thick bamboo sliding fit, all be equipped with on the guide rail rather than sliding fit's the material piece that moves, be equipped with T type clamp plate, two on the lateral wall of the material piece that moves the one end that T type clamp plate is relative all is equipped with the skid resistant course, be equipped with drive gear on auto-lock motor's the output shaft, be equipped with the tooth's socket with drive gear meshing on the T type feed plate, be equipped with the mounting bracket on the T type feed plate, be equipped with two dead levers, two all be equipped with an extension rod on the lateral wall of the material piece that moves, every the extension rod all corresponds a dead lever, it has the drive plate to articulate between dead lever and.
Further, the lifting part is including the electric jar of lift and two vertical settings at the solid fixed cylinder at first lead screw slip table slider top, every all be equipped with rather than sliding fit's guide bar on the solid fixed cylinder, the lifter plate is fixed two the top of guide bar, the output shaft of the electric jar of lift and the bottom fixed connection of lifter plate.
Furthermore, the rotating assembly comprises a rotating platform, a limiting component, a bearing frame and a circular track arranged at the top of the supporting plate, wherein the bearing frame and the limiting component are arranged at the top of the rotating platform, four positioning pins distributed in a matrix manner are arranged at the top of the bearing frame, three supporting blocks which are distributed in a circumferential manner and are in sliding fit with the circular track are arranged on the circular track, the rotating platform is fixed at the three tops of the supporting blocks, a rotating column is arranged at the bottom of the center of the rotating platform and connected with the supporting plate through a bearing, a reduction gear is sleeved on the rotating column, a rotating motor is arranged at the bottom of the supporting plate, and a rotating gear meshed with the reduction gear is sleeved on an output shaft of the rotating motor.
Further, spacing part is including the curb plate that step motor and two intervals set up, two be equipped with two-way lead screw and two bracing pieces that are the level setting between the curb plate, be equipped with two sections opposite spiral direction's external screw thread on the two-way lead screw, the cover is equipped with two feeding blocks of being connected with two sections external screw thread transmissions respectively on the two-way lead screw, two the top of feeding block all is equipped with T type limiting plate, two the cover that the feeding block homoenergetic is gliding is established on two bracing pieces, step motor's output shaft and two-way lead screw fixed connection.
Further, angle adjustment mechanism is including setting up the link in the workstation bottom and setting up the second lead screw slip table on the link, the slider top of second lead screw slip table is equipped with first mount pad, the bottom of backup pad is equipped with the second mount pad that corresponds with first mount pad, it has jack-up board to articulate between first mount pad and the second mount pad, be equipped with logical groove on the workstation, be equipped with the bearing piece that two intervals set up on the workstation.
Compared with the prior art, the invention has the beneficial effects that:
the steel turnover mechanism comprises a workbench, a hammering mechanism, a turnover mechanism, a rotating assembly and an angle adjusting mechanism, wherein the turnover mechanism can complete turnover operation of steel, and the angle adjusting mechanism and the rotating assembly can adjust the position of the steel, so that the technical problems that the steel cannot be turned over and the position of the hammering mechanism is difficult to adjust in the prior art are effectively solved.
Secondly, the steel bar turning mechanism is provided with the turning mechanism, the turning mechanism comprises two turning assemblies, each turning assembly comprises a bearing seat, a lifting plate, a first screw rod sliding table, a lifting part and a clamping part, steel bars can be automatically turned through the turning mechanism, hammering operation can be performed on two sides of the steel bars, manual turning operation is not needed, and labor intensity of workers is reduced.
Thirdly, the position of the hammering component can be adjusted through the feeding component, so that the hammering component can carry out hammering operation on each corner of the steel, and the condition that the local position of the steel is not hammered is avoided.
Fourthly, the angle of the supporting plate can be adjusted through the angle adjusting mechanism, so that the supporting plate can drive the rotating assembly and the steel on the top of the bearing frame to move, and the clamped steel can be hammered by the hammering component at a proper angle to be hammered.
The rotary assembly comprises a rotary platform, a limiting component, a bearing frame and a circular track, the clamped steel can be rotated through the rotary assembly, hammering operation can be carried out on the front position of the steel, the limiting component can limit the steel, and the phenomenon that the steel is greatly deviated in the hammering process to affect the forming of the steel is avoided.
The steel material hammering device is provided with the hammering mechanism, the hammering mechanism comprises the material moving plate, the hammering assembly and the material feeding assembly, steel material hammering operation can be achieved through the hammering assembly, the automation degree is high, workers do not need to manually carry out hammering operation for a long time, and the labor intensity of the workers is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a partial schematic view of a first angle of the present invention;
FIG. 4 is a partial structural view of a second angle of the present invention;
FIG. 5 is an enlarged view taken at A in FIG. 4;
FIG. 6 is a schematic view, partly in section, of the present invention;
FIG. 7 is an enlarged view of FIG. 6 at B;
FIG. 8 is a perspective view of the flip assembly;
FIG. 9 is a schematic partial perspective view of the flip assembly;
reference numerals:
the device comprises a workbench 1, a mounting plate 1a, a rotating shaft 1b, a supporting plate 1c, a hammering mechanism 2, a material moving plate 2a, a hammering component 2b, a hydraulic cylinder 2b1, a driving rod 2b2, a connecting seat 2b3, a driving plate 2b4, an extending plate 2b5, a fixed seat 2b6, a connecting lug 2b7, a hammering component 2c, a buffer plate 2c1, a forming hammer 2c2, a sliding rod 2c3, a limiting ring 2c4, a buffer spring 2c5, a turnover mechanism 3, a turnover component 3a, a bearing seat 3a1, a lifting plate 3a2, a first screw rod sliding table 3a3, a rotating cylinder 3a4, a driven pulley 3a5, a rotary motor 3a6, a driving pulley 3a7, a synchronous belt 3a8, an angle adjusting mechanism 4, a second screw rod sliding table 4a, a first mounting seat 4b, a second mounting seat 4c, a jacking plate 4d, a bearing block 4e, a bearing block 5a rotating track component 5b, a rotating platform 5c and a rotating track component 5b, the device comprises a supporting block 5d, a rotating column 5e, a reduction gear 5f, a rotating motor 5g, a rotating gear 5h, a positioning pin 5i, a feeding component 6, a driving motor 6a, a connecting plate 6b, a sliding rail 6c, a sliding block 6d, a reset spring 6e, an extension lug 6f, a connecting rod 6g, a first connecting rod 6h, a second connecting rod 6i, a lifting component 7, a lifting electric cylinder 7a, a fixed cylinder 7b, a guide rod 7c, a clamping component 8, a self-locking motor 8a, a T-shaped feeding plate 8b, a guide rail 8c, a material moving block 8d, a T-shaped clamping plate 8e, a driving gear 8f, a mounting rack 8g, a fixed rod 8h, an extension rod 8i, a driving plate 8j, a limiting component 9, a stepping motor 9a, a side plate 9b, a bidirectional screw rod 9c, a supporting rod 9d, a feeding block 9.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 9, an embodiment of the present invention provides a steel material hammering forming device for steel production, which includes a worktable 1, a hammering mechanism 2, a turnover mechanism 3 and an angle adjusting mechanism 4, the angle adjusting mechanism 4 is arranged below the workbench 1, the hammering mechanism 2 is arranged at the top of the workbench 1, the turnover mechanism 3 is arranged at two sides of the workbench 1, two mounting plates 1a arranged at intervals are arranged at the top of the workbench 1, a rotating shaft 1b which is rotatably connected with the two mounting plates 1a is arranged between the two mounting plates 1a, a supporting plate 1c is sleeved on the rotating shaft 1b, a rotating assembly 5 is arranged at the top of the supporting plate 1c, the hammering mechanism 2 comprises a material moving plate 2a, a hammering component 2b and a feeding component 6 for driving the material moving plate 2a to move in the horizontal direction, and the hammering component 2b is arranged at the top of the material moving plate 2 a; the angle of the supporting plate 1c can be adjusted through the angle adjusting mechanism 4, the supporting plate 1c can drive the rotating assembly 5 and steel at the top of the bearing frame 5b to move, clamped steel can be hammered at a proper angle by the hammering component 2c, the position of the hammering assembly 2b can be adjusted through the feeding assembly 6, the hammering assembly 2b can carry out hammering operation on each corner of the steel, the condition that the local position of the steel is not hammered is avoided, the clamped steel can be rotated through the rotating assembly 5, the front position of the steel can be hammered, the steel can be overturned through the overturning mechanism 3, the two sides of the steel can be hammered, manual overturning operation is not needed, and the labor intensity of workers is reduced.
Further, the hammering component 2b comprises a hydraulic cylinder 2b1, a driving rod 2b2 and two connecting seats 2b3 arranged at the top of the material moving plate 2a at intervals, each connecting seat 2b3 is hinged with a driving plate 2b4, one end of each of the two driving plates 2b4 is provided with a hammering component 2c, the driving rod 2b2 is horizontally fixed at the other end of each of the two driving plates 2b4, the side wall of the material moving plate 2a is provided with an extending plate 2b5, the top of the extending plate 2b5 is provided with a fixed seat 2b6, the fixed seat 2b6 is hinged with the tail of the hydraulic cylinder 2b1, and an output shaft of the hydraulic cylinder 2b1 is provided with a connecting lug 2b7 hinged with the driving rod 2b 2; the hydraulic cylinder 2b1 can drive the engaging lug 2b7 to move in operation, the engaging lug 2b7 can drive the driving rod 2b2 to move in the moving process, the driving rod 2b2 can drive the two driving plates 2b4 to rotate, the two driving plates 2b4 can drive the hammering part 2c to move, and the buffer plate 2c1 can drive the forming hammer 2c2 to hammer steel.
Further, the two hammering components 2c have the same structure and each include a buffer plate 2c1 arranged below the transmission plate 2b4, a forming hammer 2c2 is fixed at the bottom of the buffer plate 2c1, a plurality of slide bars 2c3 arranged at equal intervals along a straight line direction are arranged between the buffer plate 2c1 and the transmission plate 2b4, a through hole for the slide bar 2c3 to pass through is formed in the transmission plate 2b4, a limit ring 2c4 is sleeved at the end of the slide bar 2c3, a buffer spring 2c5 is sleeved on the slide bar 2c3, and two ends of the buffer spring 2c5 respectively abut against the side walls of the buffer plate 2c1 and the transmission plate 2b 4; the two transmission plates 2b4 can drive the hammering part 2c to move, so that the buffer plate 2c1 can drive the forming hammer 2c2 to hammer steel, and the buffer spring 2c5 can buffer the forming hammer 2c 2.
Further, the feeding assembly 6 comprises a driving motor 6a, a connecting plate 6b and two sliding rails 6c arranged at intervals, each sliding rail 6c is provided with a sliding block 6d in sliding fit with the sliding rail 6c, the material moving plate 2a is fixed at the tops of the two sliding blocks 6d, one side of the material moving plate 2a is provided with a fixed plate, the other side of the material moving plate 2a is provided with an extending lug 6f, two reset springs 6e arranged at intervals are fixed between the fixed plate and the connecting plate 6b, an output shaft of the driving motor 6a is sleeved with a first connecting rod 6h, the top of the extending lug 6f is provided with a connecting rod 6g, and the connecting rod 6g is sleeved with a second connecting rod 6i hinged to the first connecting rod 6 h; can adjust the position of hammering subassembly 2b through feeding component 6, driving motor 6a work can drive first connecting rod 6h and rotate, first connecting rod 6h can drive second connecting rod 6i at the pivoted in-process and rotate, make second connecting rod 6i can drive and extend ear 6f and remove, make and move flitch 2a and can carry out reciprocating motion on slide rail 6 c's length direction, it can drive hammering subassembly 2b and take place to move flitch 2a, make hammering subassembly 2b can carry out the hammering operation to each turning of steel, avoid taking place the condition that the local position of steel is not hammered, reset spring 6e can utilize automatic restoring force to play the effect of buffering to moving flitch 2 a.
Further, the turnover mechanism 3 comprises two turnover assemblies 3a which are symmetrically arranged and have the same structure, each of the two turnover assemblies 3a comprises a bearing seat 3a1, a lifting plate 3a2, a first screw rod sliding table 3a3, a lifting part 7 and a clamping part 8, the lifting component 7 is arranged on the top of the slide block of the first screw rod sliding table 3a3, the lifting plate 3a2 is fixed on the top of the lifting component 7, the bearing seat 3a1 is arranged on the top of the lifting plate 3a2, a rotary cylinder 3a4 which is rotationally connected with the bearing seat 3a1 is arranged in the bearing seat 3a1, the clamping component 8 is fixed on the side walls of two rotary drums 3a4, a driven pulley 3a5 is sleeved on the rotary drum 3a4, the top of the lifting plate 3a2 is provided with a rotary motor 3a6, the output shaft of the rotary motor 3a6 is sleeved with a driving belt pulley 3a7, the driving pulley 3a7 is connected with the driven pulley 3a5 through a synchronous belt 3a 8; the rotary motor 3a6 can drive the driving pulley 3a7 to rotate when working, the driving pulley 3a7 can drive the driven pulley 3a5 to rotate through the synchronous belt 3a8, so that the rotary drum 3a4 can rotate, the rotary drum 3a4 can drive the clamped steel to turn over, the back of the steel can face upwards, and the lifting electric cylinder 7a works again to enable the steel to be placed on the bearing frame 5 b.
Further, the clamping part 8 comprises a self-locking motor 8a, a T-shaped feeding plate 8b and two guide rails 8c arranged on the side wall of the rotary cylinder 3a4 at intervals, the T-shaped feeding plate 8b is in sliding fit with the rotary cylinder 3a4, the guide rails 8c are provided with a material moving block 8d in sliding fit with the guide rails, the side wall of the material moving block 8d is provided with a T-shaped clamping plate 8e, the two opposite ends of the T-shaped clamping plate 8e are provided with anti-skidding layers, the output shaft of the self-locking motor 8a is provided with a driving gear 8f, the T-shaped feeding plate 8b is provided with a tooth socket meshed with the driving gear 8f, the T-shaped feeding plate 8b is provided with an installation rack 8g, the side wall of the installation rack 8g is provided with two fixing rods 8h, the two side walls of the material moving block 8d are provided with an extension rod 8i, and each extension rod 8i corresponds to one, a driving plate 8j is hinged between the fixed rod 8h and the corresponding extension rod 8 i; the first screw rod sliding table 3a3 can make two T-shaped clamping plates 8e move to a proper position, so that one end of steel is positioned between the two T-shaped clamping plates 8e, the self-locking motor 8a can make the driving gear 8f rotate, the driving gear 8f can drive the T-shaped feeding plate 8b meshed with the driving gear to move, so that the mounting rack 8g on the T-shaped feeding plate 8b can move, the mounting rack 8g can drive the fixing rod 8h to move, the fixing rod 8h can drive the driving plate 8j to move, the driving plate 8j can drive the extension rod 8i hinged with the driving plate to move, so that the two moving blocks 8d can move relatively or back to back, when the two moving blocks 8d move relatively, the two T-shaped clamping plates 8e can be respectively driven to move, so that the two T-shaped clamping plates 8e can clamp one end of the steel, the two clamping members 8 can clamp both ends of the steel material, respectively.
Further, the lifting component 7 comprises a lifting electric cylinder 7a and two fixed cylinders 7b vertically arranged at the top of the first screw rod sliding table 3a3 slide block, each fixed cylinder 7b is provided with a guide rod 7c in sliding fit with the fixed cylinder, the lifting plate 3a2 is fixed at the top ends of the two guide rods 7c, and an output shaft of the lifting electric cylinder 7a is fixedly connected with the bottom of the lifting plate 3a 2; the lifting plate 3a2 can be lifted under the action of the lifting electric cylinder 7a, the clamped steel material is driven to move by the lifting plate 3a2 in the lifting process, the steel material can be lifted to a proper height, and the guide rod 7c is used for guiding the lifting plate 3a 2.
Specifically, the rotating assembly 5 comprises a rotating platform 5a, a limiting component 9, a bearing frame 5b and a circular rail 5c arranged at the top of a supporting plate 1c, the bearing frame 5b and the limiting component 9 are both arranged at the top of the rotating platform 5a, the top of the bearing frame 5b is provided with four positioning pins 5i distributed in a matrix, three supporting blocks 5d which are distributed in the circumference and are matched with the circular track 5c in a sliding way are arranged on the circular track 5c, the rotating platform 5a is fixed on the tops of the three supporting blocks 5d, a rotating column 5e is arranged at the bottom of the center of the rotating platform 5a, the rotating column 5e is connected with the supporting plate 1c through a bearing, a reduction gear 5f is sleeved on the rotating column 5e, a rotating motor 5g is arranged at the bottom of the supporting plate 1c, and a rotating gear 5h meshed with a reduction gear 5f is sleeved on an output shaft of the rotating motor 5 g; the clamped steel can be rotated through the rotating assembly 5, hammering operation can be carried out on the front position of the steel, the rotating gear 5h can be rotated through the work of the rotating motor 5g, the rotating gear 5h can drive the reduction gear 5f meshed with the rotating gear to rotate, the rotating column 5e can be rotated, the rotating column 5e can drive the rotating platform 5a to rotate, and the bearing frame 5b and the steel on the top of the bearing frame 5b can be rotated.
Specifically, the limiting part 9 comprises a stepping motor 9a and two side plates 9b arranged at intervals, a two-way screw rod 9c and two supporting rods 9d which are horizontally arranged are arranged between the two side plates 9b, two sections of external threads with opposite spiral directions are arranged on the two-way screw rod 9c, two feeding blocks 9e which are respectively in transmission connection with the two sections of external threads are sleeved on the two-way screw rod 9c, T-shaped limiting plates 9f are arranged at the tops of the two feeding blocks 9e, the two feeding blocks 9e can be sleeved on the two supporting rods 9d in a sliding manner, and an output shaft of the stepping motor 9a is fixedly connected with the two-way screw rod 9 c; the limiting component 9 can clamp the two sides of steel, the working process is that the stepping motor 9a can drive the bidirectional screw rod 9c to rotate when working, the bidirectional screw rod 9c can drive the two feeding blocks 9e connected with the bidirectional screw rod in a transmission mode to move relatively or move back to back, when the two feeding blocks 9e move relatively, the feeding blocks 9e can drive the T-shaped limiting plates 9f located at the tops of the feeding blocks 9e to move, the two T-shaped limiting plates 9f can move relatively, and the two T-shaped limiting plates 9f can clamp the two ends of the steel.
Specifically, the angle adjusting mechanism 4 comprises a connecting frame arranged at the bottom of the workbench 1 and a second lead screw sliding table 4a arranged on the connecting frame, a first mounting seat 4b is arranged at the top of a sliding block of the second lead screw sliding table 4a, a second mounting seat 4c corresponding to the first mounting seat 4b is arranged at the bottom of the supporting plate 1c, a jacking plate 4d is hinged between the first mounting seat 4b and the second mounting seat 4c, a through groove is arranged on the workbench 1, and two bearing blocks 4e arranged at intervals are arranged on the workbench 1; can adjust the angle of backup pad 1c through angle adjustment mechanism 4, second lead screw slip table 4a work can make first mount pad 4b remove, first mount pad 4b can drive rather than articulated jack-up board 4d and remove, make second mount pad 4c can remove under the effect of jack-up board 4d, make second mount pad 4c can drive backup pad 1c and revolve the axis of rotation 1b and rotate, make backup pad 1c can drive rotating component 5 and bear the steel at frame 5b top and take place to remove, make the steel that is pressed from both sides tightly can be beaten part 2c at suitable angle and carry out the hammering, bearing piece 4e is used for bearing the backup pad 1c of horizontality.
The working principle of the invention is as follows: an operator manually places steel on the top of the bearing frame 5b, the limiting part 9 can clamp two sides of the steel, the working process is that the stepping motor 9a works to drive the bidirectional screw rod 9c to rotate, the bidirectional screw rod 9c can drive the two feeding blocks 9e in transmission connection with the bidirectional screw rod 9c to move relatively or back to back, when the two feeding blocks 9e move relatively, the feeding block 9e can drive the T-shaped limiting plate 9f on the top of the feeding block 9e to move, so that the two T-shaped limiting plates 9f can move relatively, so that the two T-shaped limiting plates 9f can clamp two ends of the steel, at the moment, the hydraulic cylinder 2b1 works to drive the connecting lug 2b7 to move, the connecting lug 2b7 can drive the driving rod 2b2 to move in the moving process, so that the driving rod 2b2 can drive the two driving plates 2b4 to rotate, so that the two driving plates 2b4 can drive the hammering part 2c to move, so that the buffer plate 2c1 can drive the forming hammer 2c2 to hammer the steel, the buffer spring 2c5 can buffer the forming hammer 2c2, the angle of the support plate 1c can be adjusted by the angle adjusting mechanism 4, the second lead screw sliding table 4a can drive the first installation seat 4b to move when working, the first installation seat 4b can drive the jacking plate 4d hinged with the first installation seat to move, the second installation seat 4c can move under the action of the jacking plate 4d, the second installation seat 4c can drive the support plate 1c to rotate around the axis of the rotating shaft 1b, the support plate 1c can drive the rotating assembly 5 and the steel on the top of the bearing frame 5b to move, the clamped steel can be hammered by the hammering component 2c at a proper angle, the position of the hammering component 2b can be adjusted by the feeding component 6, the driving motor 6a can drive the first connecting rod 6h to rotate, the first connecting rod 6h can drive the second connecting rod 6i to rotate in the rotating process, so that the second connecting rod 6i can drive the extension lug 6f to move, the material moving plate 2a can reciprocate in the length direction of the slide rail 6c, the material moving plate 2a can drive the hammering component 2b to move, the hammering component 2b can carry out hammering operation on each corner of steel, the condition that the local position of the steel is not hammered is avoided, the clamped steel can rotate through the rotating component 5, the front position of the steel can be hammered, the rotating motor 5g works to enable the rotating gear 5h to rotate, the rotating gear 5h can drive the reduction gear 5f meshed with the rotating gear to rotate, the rotating column 5e can drive the rotating platform 5a to rotate, and the steel at the tops of the bearing frame 5b and the bearing frame 5b can rotate, the steel can be turned over through the turning mechanism 3, so that both sides of the steel can be hammered, manual turning operation is not needed, the labor intensity of workers is reduced, the angle adjusting mechanism 4 can enable the supporting plate 1c to rotate to be in a horizontal state in the working process, the first screw rod sliding table 3a3 can enable the two T-shaped clamping plates 8e to move to a proper position through working, one end of the steel is located between the two T-shaped clamping plates 8e, the self-locking motor 8a can enable the driving gear 8f to rotate through working, the driving gear 8f can drive the T-shaped feeding plate 8b meshed with the driving gear to move, the mounting rack 8g on the T-shaped feeding plate 8b can move, the mounting rack 8g can drive the fixing rod 8h to move, the fixing rod 8h can drive the driving plate 8j to move, and the driving plate 8j can drive the extension rod 8i hinged with the driving plate 8j to move, the two material moving blocks 8d can move relatively or back to back, when the two material moving blocks 8d move relatively, the two T-shaped clamping plates 8e can be respectively driven to move, so that one end of the steel can be clamped by the two T-shaped clamping plates 8e, the lifting plate 3a2 can be lifted under the action of the lifting electric cylinder 7a, the lifting plate 3a2 drives the clamped steel to move in the lifting process, the steel can be lifted to a proper height, the rotary motor 3a6 can drive the driving pulley 3a7 to rotate at the moment, the driving pulley 3a7 can drive the driven pulley 3a5 to rotate through the synchronous belt 3a8, the rotary drum 3a4 can rotate, the rotary drum 3a4 can drive the clamped steel to turn over, the back of the steel can face upwards, and the lifting electric cylinder 7a can work again to enable the steel to be placed on the bearing frame 5 b.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. A working method of a steel hammering forming device for steel production comprises the following steps:
the method comprises the following steps: an operator manually places steel on the top of the bearing frame, the limiting parts can clamp two sides of the steel, the working process is that the stepping motor works to drive the two-way screw rod to rotate, the two-way screw rod can drive the two feeding blocks in transmission connection with the two feeding blocks to move relatively or back to back, when the two feeding blocks move relatively, the feeding blocks can drive the T-shaped limiting plates at the tops of the feeding blocks to move, so that the two T-shaped limiting plates can move relatively, so that the two T-shaped limiting plates can clamp two ends of the steel, at the moment, the hydraulic cylinder works to drive the connecting lugs to move, the connecting lugs can drive the driving rods to move in the moving process, so that the driving rods can drive the two transmission plates to rotate, the two transmission plates can drive the hammering parts to move, so that the buffer plates can drive the forming hammer to hammer the steel, and the buffer spring can buffer the forming, the angle of the supporting plate can be adjusted through the angle adjusting mechanism, the first mounting seat can be moved by the operation of the second lead screw sliding table, the first mounting seat can drive the jacking plate hinged with the first mounting seat to move, the second mounting seat can move under the action of the jacking plate, the second mounting seat can drive the supporting plate to rotate around the axis of the rotating shaft, the supporting plate can drive the rotating assembly and the steel at the top of the bearing frame to move, the clamped steel can be hammered at a proper angle by the hammering component, the position of the hammering component can be adjusted through the feeding component, the driving motor can drive the first connecting rod to rotate, the first connecting rod can drive the second connecting rod to rotate in the rotating process, the second connecting rod can drive the extending lug to move, the material moving plate can reciprocate in the length direction of the sliding rail, and the material moving plate can drive the hammering component to move, the hammering component can carry out hammering operation on each corner of the steel, the condition that the local position of the steel is not hammered is avoided, the clamped steel can be rotated through the rotating component, the hammering operation can be carried out on the front position of the steel, the rotating gear can be rotated through the work of the rotating motor, the rotating gear can drive the reduction gear meshed with the rotating gear to rotate, the rotating column can drive the rotating platform to rotate, the bearing frame and the steel on the top of the bearing frame can be rotated, the steel can be overturned through the overturning mechanism, the hammering operation can be carried out on two sides of the steel, the overturning operation is not required to be manually carried out, the labor intensity of workers is reduced, the working process is that the angle adjusting mechanism can enable the supporting plate to rotate to be in a horizontal state, the first sliding table can enable the two T-shaped clamping plates to move to proper positions through the work of the screw rod, one end of the steel is positioned between the two T-shaped clamping plates, the self-locking motor can enable the driving gear to rotate when working, the driving gear can drive the T-shaped feeding plate meshed with the driving gear to move, the mounting frame on the T-shaped feeding plate can move, the mounting frame can drive the fixed rod to move, the fixed rod can drive the driving plate to move, the driving plate can drive the extension rod hinged with the driving plate to move, the two moving blocks can move relatively or oppositely move, the two moving blocks can respectively drive the two T-shaped clamping plates to move when moving relatively, one end of the steel can be clamped by the two T-shaped clamping plates, the lifting plate can lift under the action of the lifting electric cylinder, the lifting plate can drive the clamped steel to move in the lifting process, the steel can be lifted to a proper height, and the driving belt pulley can be driven to rotate by the rotary motor when working, the driving belt pulley can drive the driven belt pulley to rotate through the synchronous belt, so that the rotating cylinder can rotate, the rotating cylinder can drive the clamped steel to turn over, the back of the steel can face upwards, and the lifting electric cylinder works again to enable the steel to be placed on the bearing frame; and the steel material hammering forming device for steel production comprises a workbench (1), a hammering mechanism (2), a turnover mechanism (3) and an angle adjusting mechanism (4), wherein the angle adjusting mechanism (4) is arranged below the workbench (1), the hammering mechanism (2) is arranged at the top of the workbench (1), the turnover mechanism (3) is arranged at two sides of the workbench (1), two mounting plates (1 a) are arranged at the top of the workbench (1) at intervals, a rotating shaft (1 b) which is rotationally connected with the mounting plates (1 a) is arranged between the mounting plates (1 a), a supporting plate (1 c) is sleeved on the rotating shaft (1 b), a rotating assembly (5) is arranged at the top of the supporting plate (1 c), and the hammering mechanism (2) comprises a material moving plate (2 a), a hammering assembly (2 b) and a feeding assembly (6) which is used for driving the material moving plate (2 a) to move in the horizontal direction, the hammering component (2 b) is arranged at the top of the material moving plate (2 a); hammering subassembly (2 b) including pneumatic cylinder (2 b 1), actuating lever (2 b 2) and two intervals set up connecting seat (2 b 3) at material moving plate (2 a) top, every all articulate on connecting seat (2 b 3) and have driving plate (2 b 4), two the one end of driving plate (2 b 4) all is equipped with and beats part (2 c), the other end at two driving plates (2 b 4) is fixed to actuating lever (2 b 2) level, be equipped with extension board (2 b 5) on the lateral wall of material moving plate (2 a), the top of extension board (2 b 5) is equipped with fixing base (2 b 6), the afterbody of fixing base (2 b 6) and pneumatic cylinder (2 b 1) is articulated, be equipped with actuating lever (2 b 2) articulated engaging lug (2 b 7) on the output shaft of pneumatic cylinder (2 b 1).
2. The working method of the steel hammering forming device for steel production according to claim 1, wherein the two hammering members (2 c) have the same structure and each comprise a buffer plate (2 c 1) arranged below the transmission plate (2 b 4), the bottom of the buffer plate (2 c 1) is fixed with a forming hammer (2 c 2), a plurality of sliding rods (2 c 3) arranged at equal intervals along a straight line direction are arranged between the buffer plate (2 c 1) and the transmission plate (2 b 4), through holes for the sliding rods (2 c 3) to pass through are formed in the transmission plate (2 b 4), a limiting ring (2 c 4) is sleeved at the end of the sliding rod (2 c 3), a buffer spring (2 c 5) is sleeved on the sliding rod (2 c 3), and two ends of the buffer spring (2 c 5) respectively abut against the side walls of the buffer plate (2 c 1) and the transmission plate (2 b 4).
3. The working method of the steel hammer forming device for steel production according to claim 2, wherein the feeding assembly (6) comprises a driving motor (6 a), a connecting plate (6 b) and two sliding rails (6 c) arranged at intervals, each sliding rail (6 c) is provided with a sliding block (6 d) in sliding fit with the sliding rail, the material moving plate (2 a) is fixed at the tops of the two sliding blocks (6 d), one side of the material moving plate (2 a) is provided with a fixed plate, the other side of the material moving plate (2 a) is provided with an extending lug (6 f), two return springs (6 e) arranged at intervals are fixed between the fixed plate and the connecting plate (6 b), an output shaft of the driving motor (6 a) is sleeved with a first connecting rod (6 h), and the top of the extending lug (6 f) is provided with a connecting rod (6 g), and a second connecting rod (6 i) hinged with the first connecting rod (6 h) is sleeved on the connecting rod (6 g).
4. The working method of the steel hammer forming device for steel production according to claim 2, wherein the turnover mechanism (3) comprises two turnover assemblies (3 a) which are symmetrically arranged and have the same structure, each of the two turnover assemblies (3 a) comprises a bearing seat (3 a 1), a lifting plate (3 a 2), a first lead screw sliding table (3 a 3), a lifting component (7) and a clamping component (8), the lifting component (7) is arranged on the top of a sliding block of the first lead screw sliding table (3 a 3), the lifting plate (3 a 2) is fixed on the top of the lifting component (7), the bearing seat (3 a 1) is arranged on the top of the lifting plate (3 a 2), a rotating cylinder (3 a 4) which is rotatably connected with the bearing seat (3 a 1) is arranged in the bearing seat, and the clamping component (8) is fixed on the side wall of the two rotating cylinders (3 a 4), the cover is equipped with driven pulley (3 a 5) on rotatory section of thick bamboo (3 a 4), the top of lifter plate (3 a 2) is equipped with swing motor (3 a 6), the cover is equipped with driving pulley (3 a 7) on the output shaft of swing motor (3 a 6), be connected through synchronous belt (3 a 8) between driving pulley (3 a 7) and driven pulley (3 a 5).
5. The working method of the steel hammer forming device for steel production according to claim 4, wherein the clamping component (8) comprises a self-locking motor (8 a), a T-shaped feeding plate (8 b) and two guide rails (8 c) arranged on the side wall of the rotating cylinder (3 a 4) at intervals, the T-shaped feeding plate (8 b) is in sliding fit with the rotating cylinder (3 a 4), the guide rails (8 c) are provided with a material moving block (8 d) in sliding fit with the guide rails, the side wall of the material moving block (8 d) is provided with a T-shaped clamping plate (8 e), the two opposite ends of the T-shaped clamping plates (8 e) are provided with anti-slip layers, the output shaft of the self-locking motor (8 a) is provided with a driving gear (8 f), the T-shaped feeding plate (8 b) is provided with a tooth socket meshed with the driving gear (8 f), the T-shaped feeding plate (8 b) is provided with a mounting rack (8 g), be equipped with two dead levers (8 h) on the lateral wall of mounting bracket (8 g), two all be equipped with an extension rod (8 i), every on the lateral wall of moving material piece (8 d) extension rod (8 i) all correspond a dead lever (8 h), it has drive plate (8 j) to articulate between dead lever (8 h) and extension rod (8 i) rather than corresponding.
6. The working method of the steel hammer forming device for steel production according to claim 4, wherein the lifting component (7) comprises a lifting electric cylinder (7 a) and two fixed cylinders (7 b) vertically arranged at the top of the first screw rod sliding table (3 a 3) slide block, each fixed cylinder (7 b) is provided with a guide rod (7 c) in sliding fit with the fixed cylinder, the lifting plate (3 a 2) is fixed at the top ends of the two guide rods (7 c), and the output shaft of the lifting electric cylinder (7 a) is fixedly connected with the bottom of the lifting plate (3 a 2).
7. The working method of the steel hammering forming device for steel production according to claim 1, wherein the rotating assembly (5) comprises a rotating platform (5 a), a limiting component (9), a bearing frame (5 b) and a circular track (5 c) arranged on the top of a support plate (1 c), the bearing frame (5 b) and the limiting component (9) are both arranged on the top of the rotating platform (5 a), the top of the bearing frame (5 b) is provided with four positioning pins (5 i) distributed in a matrix manner, the circular track (5 c) is provided with three support blocks (5 d) distributed in a circumferential manner and in sliding fit with the circular track (5 c), the rotating platform (5 a) is fixed on the tops of the three support blocks (5 d), the bottom of the center of the rotating platform (5 a) is provided with a rotating column (5 e), be connected through the bearing between column spinner (5 e) and backup pad (1 c), the cover is equipped with reduction gear (5 f) on column spinner (5 e), the bottom of backup pad (1 c) is equipped with rotating electrical machines (5 g), the cover is equipped with rotating gear (5 h) with reduction gear (5 f) meshing on the output shaft of rotating electrical machines (5 g).
8. The method of claim 6, wherein the hammer forming device is a hammer forming device for steel products, it is characterized in that the limiting part (9) comprises a stepping motor (9 a) and two side plates (9 b) which are arranged at intervals, a two-way screw rod (9 c) and two supporting rods (9 d) which are horizontally arranged are arranged between the two side plates (9 b), two sections of external threads with opposite spiral directions are arranged on the bidirectional screw rod (9 c), two feeding blocks (9 e) which are respectively in transmission connection with the two sections of external threads are sleeved on the bidirectional screw rod (9 c), T-shaped limiting plates (9 f) are arranged at the tops of the two feeding blocks (9 e), the two feeding blocks (9 e) are sleeved on the two supporting rods (9 d) in a sliding manner, an output shaft of the stepping motor (9 a) is fixedly connected with a bidirectional screw rod (9 c).
9. The working method of the steel hammer forming device for steel production according to claim 6, wherein the angle adjusting mechanism (4) comprises a connecting frame arranged at the bottom of the working table (1) and a second lead screw sliding table (4 a) arranged on the connecting frame, a first mounting seat (4 b) is arranged at the top of a sliding block of the second lead screw sliding table (4 a), a second mounting seat (4 c) corresponding to the first mounting seat (4 b) is arranged at the bottom of the supporting plate (1 c), a jacking plate (4 d) is hinged between the first mounting seat (4 b) and the second mounting seat (4 c), a through groove is formed in the working table (1), and two bearing blocks (4 e) arranged at intervals are arranged on the working table (1).
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| CN111906869A (en) * | 2020-08-12 | 2020-11-10 | 曾建平 | Automatic rattan winding machine for rattan chair wood handle |
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| JPH11244979A (en) * | 1998-03-04 | 1999-09-14 | Leben:Kk | Apparatus for hammering metallic product and method therefor |
| JP2898958B1 (en) * | 1998-04-07 | 1999-06-02 | 欽司 岩内 | Forging hammer drive |
| CN204867273U (en) * | 2015-07-31 | 2015-12-16 | 衢州帝鼎电子科技有限公司 | Forging equipment auxiliary machinery hand |
| CN105618650B (en) * | 2016-03-30 | 2018-03-16 | 宋国民 | A kind of steel production is with the plant equipment for making steel shape function |
| CN205798284U (en) * | 2016-07-15 | 2016-12-14 | 裘德安 | A kind of damping forging hammer |
| CN108526367A (en) * | 2018-05-08 | 2018-09-14 | 成都鹏派科技有限公司 | A kind of safety-type automatic forging press tool |
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| CN111906869A (en) * | 2020-08-12 | 2020-11-10 | 曾建平 | Automatic rattan winding machine for rattan chair wood handle |
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