CN109396232A - It is a kind of abnormity busbar without initial stress bending robot - Google Patents
It is a kind of abnormity busbar without initial stress bending robot Download PDFInfo
- Publication number
- CN109396232A CN109396232A CN201811112808.3A CN201811112808A CN109396232A CN 109396232 A CN109396232 A CN 109396232A CN 201811112808 A CN201811112808 A CN 201811112808A CN 109396232 A CN109396232 A CN 109396232A
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- CN
- China
- Prior art keywords
- bending
- bend bar
- eccentrically weighted
- weighted shaft
- shaft frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a kind of special-shaped busbars without initial stress bending robot, belongs to bending machine field.It includes bottom plate, fixed strut, composite bending template, level-one apparatus for bending, second level apparatus for bending and three-level apparatus for bending;The composite bending template includes bend bar A arranged in a straight line, bend bar B, bend bar C and motionless module;Composite bending module upper surface offers rectangular recess, and the busbar of linear is placed in the rectangular recess;The both ends of the fixed strut are connected with the motionless module, the bottom plate respectively;The present invention, successively to busbar carrying out step by step bending, is that a kind of bending effect is good, busbar of production is without primary stress, mechanical life longer special-shaped busbar bending robot using composite bending module.
Description
Technical field
The invention mainly relates to bending machine field, refer in particular to a kind of special-shaped busbar without initial stress bending robot.
Background technique
In photovoltaic field, need to be connected with each other each cell piece being cascaded by busbar.
Sometimes, in order to the connection of cell piece it is more convenient with it is reliable, need to use the extremely complex special-shaped busbar of shape.Existing skill
Special-shaped busbar majority in art uses welding technique, and the prior art has some disadvantages: there are stress for busbar weld
Concentrate mechanical life smaller.Therefore, design a kind of no initial stress, the robot of quick bending abnormity busbar have it is particularly significant
Meaning.
Summary of the invention
Present invention technical problem to be solved is: for technical problem of the existing technology, the present invention provides a kind of folding
The busbar that curved effect is good, makes is without primary stress, mechanical life longer special-shaped busbar bending robot.
To solve the above-mentioned problems, solution proposed by the present invention are as follows: it is a kind of abnormity busbar without initial stress bending
Robot, it includes bottom plate, fixed strut, composite bending template, level-one apparatus for bending, second level apparatus for bending and three-level bending dress
It sets.
The composite bending template includes bend bar A arranged in a straight line, bend bar B, bend bar C and not dynamic model
Block;Composite bending module upper surface offers rectangular recess, and the busbar of linear is placed in the rectangular recess;Institute
The both ends for stating fixed strut are connected with the motionless module, the bottom plate respectively.
The level-one apparatus for bending includes eccentrically weighted shaft frame A, the eccentric disk A, installing being installed in below the bend bar A
U-shaped frame A below the eccentric disk A, the motor A being installed on the U-shaped frame A;The eccentrically weighted shaft frame A is " Z " font
Bar rotates clockwise the shape after 90 degree, and lower end passes through the bearing being installed on the eccentric disk A and defeated with the motor A
Shaft is connected;The rotation of the eccentrically weighted shaft frame A is so that the bend bar A turns around the left side middle line of the bend bar A
It is dynamic.
The second level apparatus for bending includes eccentrically weighted shaft frame B, the eccentric disk B, installing being installed in below the bend bar B
U-shaped frame B below the eccentric disk B, the motor B being installed on the U-shaped frame B;The eccentrically weighted shaft frame B is " Z " font
Bar rotates clockwise the shape after 90 degree, and lower end passes through the bearing being installed on the eccentric disk B and defeated with the motor B
Shaft is connected;The rotation of the eccentrically weighted shaft frame B is so that the bend bar B turns around the left side middle line of the bend bar B
It is dynamic.
The three-level apparatus for bending include be installed in eccentrically weighted shaft frame C below the bend bar C, be installed in it is described partially
The bevel gear A of the middle and lower part heart spindle housing C, the transmission that is meshed with the bevel gear A composite teeth wheel shaft, be installed on L bracket
Motor C;The eccentrically weighted shaft frame C is that " Z " font bar rotates clockwise the shape after 90 degree, and lower end passes through and is installed in the bottom
Bearing on plate;The eccentrically weighted shaft frame C is rotated so that the bend bar C turns around the left side middle line of the bend bar C
It is dynamic;The composite teeth wheel shaft is made of bevel gear B and shaft, the bevel gear A and bevel gear B engaged transmission, and described turn
The other end of axis is connected with the output shaft of the motor C.
The eccentric disk A is fixed at the middle and upper part of the eccentrically weighted shaft frame B, and the eccentric disk B is fixed at institute
State the middle and upper part of eccentrically weighted shaft frame C;The L bracket is fixed on the bottom plate.
Compared with the prior art, the invention has the following advantages and beneficial effects:
(1) a kind of special-shaped busbar of the invention without initial stress bending robot using composite bending module successively to remittance
A carrying out step by step bending is flowed, so that bending efficiency is improved, and always single hop fixing bus-bars free bending in bending process, from
And the additional tensile stress caused by significantly reducing because of bending large deformation.
(2) eccentrically weighted shaft frame of the invention can make bend bar around the rotation of left side middle line, so that busbar is rolled over
Curved precision is higher, eliminates because of stress concentration phenomenon present in welding.It follows that the present invention be a kind of bending effect it is good,
The busbar of production is without primary stress, mechanical life longer special-shaped busbar bending robot.
Detailed description of the invention
Fig. 1 is a kind of principle schematic diagram without initial stress bending robot of special-shaped busbar of the invention.
Fig. 2 is the location status schematic diagram after composite bending template installing busbar of the invention before bending.
Fig. 3 is the special-shaped busbar without the production of initial stress bending robot using a kind of special-shaped busbar of the invention.
In figure, 10-special-shaped busbars;1-bend bar A;2-bend bar B;3-bend bar C;4-not dynamic models
Block;51-eccentrically weighted shaft frame A;52-eccentric disk A;53-U-shaped frame A;54-motor A;61-eccentrically weighted shaft frame B;62-is eccentric
Plate B;63-U-shaped frame B;64-motor B;71-eccentrically weighted shaft frame C;72-bevel gear A;73-composite teeth wheel shafts;74-L branch
Frame;75-motor C;8-bottom plates;9-fixed struts.
Specific embodiment
Below with reference to the drawings and specific embodiments, invention is further described in detail.
Shown in referring to figure 1, figure 2 and figure 3, a kind of special-shaped busbar of the invention without initial stress bending robot, it is wrapped
Include bottom plate 8, fixed strut 9, composite bending template, level-one apparatus for bending, second level apparatus for bending and three-level apparatus for bending.
Referring to figure 1, figure 2 and figure 3 shown in, composite bending template include bend bar A1 arranged in a straight line, bend bar B2,
Bend bar C3 and motionless module 4;Composite bending module upper surface offers rectangular recess, is placed with linear in rectangular recess
Busbar;The both ends of fixed strut 9 are connected with motionless module 4, bottom plate 8 respectively.
Shown in referring to figure 1, figure 2 and figure 3, level-one apparatus for bending includes the eccentrically weighted shaft frame being installed in below bend bar A1
A51, eccentric disk A52, the U-shaped frame A53 being installed in below eccentric disk A52, the motor A54 being installed on U-shaped frame A53.
Shown in referring to figure 1, figure 2 and figure 3, eccentrically weighted shaft frame A51 is that " Z " font bar rotates clockwise the shape after 90 degree,
Its lower end passes through the bearing being installed on eccentric disk A52 and is connected with the output shaft of motor A54;The rotation of eccentrically weighted shaft frame A51
So that bend bar A1 is rotated around the left side middle line of bend bar A1.
Shown in referring to figure 1, figure 2 and figure 3, second level apparatus for bending includes the eccentrically weighted shaft frame being installed in below bend bar B2
B61, eccentric disk B62, the U-shaped frame B63 being installed in below eccentric disk B62, the motor B64 being installed on U-shaped frame B63.
Shown in referring to figure 1, figure 2 and figure 3, eccentrically weighted shaft frame B61 is that " Z " font bar rotates clockwise the shape after 90 degree,
Its lower end passes through the bearing being installed on eccentric disk B62 and is connected with the output shaft of motor B64;The rotation of eccentrically weighted shaft frame B61
So that bend bar B2 is rotated around the left side middle line of bend bar B2;
Shown in referring to figure 1, figure 2 and figure 3, three-level apparatus for bending includes the eccentrically weighted shaft frame being installed in below bend bar C3
C71, the bevel gear A72 for being installed in the middle and lower part eccentrically weighted shaft frame C71, the transmission that is meshed with bevel gear A72 composite teeth wheel shaft 73,
The motor C75 being installed on L bracket 74.
Shown in referring to figure 1, figure 2 and figure 3, eccentrically weighted shaft frame C71 is that " Z " font bar rotates clockwise the shape after 90 degree,
Its lower end passes through the bearing being installed on bottom plate 8;Eccentrically weighted shaft frame C71 is rotated so that bend bar C3 is around a left side of bend bar C3
The rotation of side middle line;Composite teeth wheel shaft 73 is made of bevel gear B and shaft, bevel gear A72 and bevel gear B engaged transmission, shaft
The other end be connected with the output shaft of motor C75.
Shown in referring to figure 1, figure 2 and figure 3, eccentric disk A52 is fixed at the middle and upper part of eccentrically weighted shaft frame B61, eccentric disk
B62 is fixed at the middle and upper part of eccentrically weighted shaft frame C71;L bracket 74 is fixed on bottom plate 8.
Working principle: the busbar of linear is placed in the rectangular recess in composite bending module, using clamp screw
Nail locking bend bar A1, so that busbar and bend bar A1 are opposing stationary;Motor A54 rotates clockwise 90 degree, drives inclined
Heart spindle housing A51 and bend bar A1 rotate clockwise 90 degree, to implement the first time bending to busbar;Electrode B 64 is inverse
Hour hands rotate 90 degree, drive eccentrically weighted shaft frame B61, bend bar B2 and bending mould board A1 synchronize rotate counterclockwise, to implement
Second of bending to busbar;Motor C75 is rotated forward, composite teeth wheel shaft 73 and bevel gear A72 is driven to rotate forward, in turn
Drive eccentrically weighted shaft frame C71, eccentric disk B62, eccentric disk A52 and bend bar A1, bend bar B2 and bend bar C3 inverse
Hour hands rotate 90 degree, implement the third time bending to busbar.Three times to get to special-shaped busbar 10 after bending.In above-mentioned folding
During curved, only the busbar on the right side of dogleg section is compressed every time, left side busbar is freely placed, and bending thus can be reduced
Busbar is because of tensile stress attached by large deformation in journey.
Claims (1)
1. a kind of abnormity busbar without initial stress bending robot, it is characterised in that: it includes bottom plate (8), fixed strut
(9), composite bending template, level-one apparatus for bending, second level apparatus for bending and three-level apparatus for bending;
The composite bending template includes bend bar A (1) arranged in a straight line, bend bar B (2), bend bar C (3) and not
Dynamic model block (4);Composite bending module upper surface offers rectangular recess, and the remittance of linear is placed in the rectangular recess
Flow item;The both ends of the fixed strut (9) are connected with the motionless module (4), the bottom plate (8) respectively;
The level-one apparatus for bending includes eccentrically weighted shaft frame A (51), the eccentric disk A being installed in below the bend bar A (1)
(52), the motor A (54) for being installed in the U-shaped frame A (53) below the eccentric disk A (52), being installed on the U-shaped frame A (53);
The eccentrically weighted shaft frame A (51) is that " Z " font bar rotates clockwise the shape after 90 degree, and lower end passes through and is installed in the bias
Bearing on plate A (52) is simultaneously connected with the output shaft of the motor A (54);The rotation of the eccentrically weighted shaft frame A (51) is so that institute
The left side middle line that bend bar A (1) is stated around the bend bar A (1) rotates;
The second level apparatus for bending includes eccentrically weighted shaft frame B (61), the eccentric disk B being installed in below the bend bar B (2)
(62), the motor B (64) for being installed in the U-shaped frame B (63) below the eccentric disk B (62), being installed on the U-shaped frame B (63);
The eccentrically weighted shaft frame B (61) is that " Z " font bar rotates clockwise the shape after 90 degree, and lower end passes through and is installed in the bias
Bearing on plate B (62) is simultaneously connected with the output shaft of the motor B (64);The rotation of the eccentrically weighted shaft frame B (61) is so that institute
The left side middle line that bend bar B (2) is stated around the bend bar B (2) rotates;
The three-level apparatus for bending includes being installed in eccentrically weighted shaft frame C (71) below the bend bar C (3), being installed in institute
State the bevel gear A (72) of eccentrically weighted shaft frame C (71) middle and lower part, the composite teeth wheel shaft for the transmission that is meshed with the bevel gear A (72)
(73), the motor C (75) being installed on L bracket (74);The eccentrically weighted shaft frame C (71) is that " Z " font bar rotates clockwise 90
Shape after degree, lower end pass through the bearing being installed on the bottom plate (8);Eccentrically weighted shaft frame C (71) rotation is so that institute
The left side middle line that bend bar C (3) is stated around the bend bar C (3) rotates;The composite teeth wheel shaft (73) is by bevel gear B
It is formed with shaft, the bevel gear A (72) and bevel gear B engaged transmission, the other end of the shaft and the motor C
(75) output shaft is connected;
The eccentric disk A (52) is fixed at the middle and upper part of the eccentrically weighted shaft frame B (61), and the eccentric disk B (62) is fixed
It is installed in the middle and upper part of the eccentrically weighted shaft frame C (71);The L bracket (74) is fixed on the bottom plate (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811112808.3A CN109396232B (en) | 2018-09-25 | 2018-09-25 | Non-initial-stress bending robot for special-shaped bus bar |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811112808.3A CN109396232B (en) | 2018-09-25 | 2018-09-25 | Non-initial-stress bending robot for special-shaped bus bar |
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Publication Number | Publication Date |
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CN109396232A true CN109396232A (en) | 2019-03-01 |
CN109396232B CN109396232B (en) | 2019-12-31 |
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ID=65466315
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Application Number | Title | Priority Date | Filing Date |
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CN201811112808.3A Active CN109396232B (en) | 2018-09-25 | 2018-09-25 | Non-initial-stress bending robot for special-shaped bus bar |
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CN (1) | CN109396232B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115090726A (en) * | 2022-08-26 | 2022-09-23 | 苏州弘皓光电科技有限公司 | Workpiece rotating and bending device for assembling high-temperature detector in furnace |
Citations (8)
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KR100844908B1 (en) * | 2005-09-26 | 2008-07-09 | 주식회사 럭스코 | Branch busbar bending apparatus |
CN201906759U (en) * | 2010-12-04 | 2011-07-27 | 沈阳低压开关有限公司 | Bus bending device |
CN203886985U (en) * | 2014-05-29 | 2014-10-22 | 济南明文达数控设备有限公司 | Novel bus bending machine |
CN104942065A (en) * | 2015-06-23 | 2015-09-30 | 苏州边桐传感科技有限公司 | Bending device based on segmented bending and clamping detection |
CN204724650U (en) * | 2015-05-26 | 2015-10-28 | 南京汽轮电机(集团)有限责任公司 | A kind of hydraulic bending press |
CN105436256A (en) * | 2015-12-29 | 2016-03-30 | 湖州电力设备成套有限公司 | Busbar processing bending system |
CN106077174A (en) * | 2016-07-01 | 2016-11-09 | 无锡先导智能装备股份有限公司 | A kind of busbar automatic bending device |
CN207013568U (en) * | 2017-06-12 | 2018-02-16 | 深圳市欣迪盟新能源科技股份有限公司 | One kind is flexible coupling copper bar Bending Mould |
-
2018
- 2018-09-25 CN CN201811112808.3A patent/CN109396232B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100844908B1 (en) * | 2005-09-26 | 2008-07-09 | 주식회사 럭스코 | Branch busbar bending apparatus |
CN201906759U (en) * | 2010-12-04 | 2011-07-27 | 沈阳低压开关有限公司 | Bus bending device |
CN203886985U (en) * | 2014-05-29 | 2014-10-22 | 济南明文达数控设备有限公司 | Novel bus bending machine |
CN204724650U (en) * | 2015-05-26 | 2015-10-28 | 南京汽轮电机(集团)有限责任公司 | A kind of hydraulic bending press |
CN104942065A (en) * | 2015-06-23 | 2015-09-30 | 苏州边桐传感科技有限公司 | Bending device based on segmented bending and clamping detection |
CN105436256A (en) * | 2015-12-29 | 2016-03-30 | 湖州电力设备成套有限公司 | Busbar processing bending system |
CN106077174A (en) * | 2016-07-01 | 2016-11-09 | 无锡先导智能装备股份有限公司 | A kind of busbar automatic bending device |
CN207013568U (en) * | 2017-06-12 | 2018-02-16 | 深圳市欣迪盟新能源科技股份有限公司 | One kind is flexible coupling copper bar Bending Mould |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115090726A (en) * | 2022-08-26 | 2022-09-23 | 苏州弘皓光电科技有限公司 | Workpiece rotating and bending device for assembling high-temperature detector in furnace |
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CN109396232B (en) | 2019-12-31 |
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