CN109395723B - Catalysis system for preparing gamma-valerolactone Ru-Al by hydrogenation of levulinic acid, and preparation method and application thereof - Google Patents

Catalysis system for preparing gamma-valerolactone Ru-Al by hydrogenation of levulinic acid, and preparation method and application thereof Download PDF

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CN109395723B
CN109395723B CN201811501473.4A CN201811501473A CN109395723B CN 109395723 B CN109395723 B CN 109395723B CN 201811501473 A CN201811501473 A CN 201811501473A CN 109395723 B CN109395723 B CN 109395723B
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valerolactone
levulinic acid
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CN109395723A (en
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孙海杰
李会吉
彭志坤
陈凌霞
李永宇
刘欣改
梅洋洋
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Zhengzhou University
Zhengzhou Normal University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/46Ruthenium, rhodium, osmium or iridium
    • B01J23/462Ruthenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/031Precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/038Precipitation; Co-precipitation to form slurries or suspensions, e.g. a washcoat
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/26Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
    • C07D307/30Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D307/32Oxygen atoms
    • C07D307/33Oxygen atoms in position 2, the oxygen atom being in its keto or unsubstituted enol form

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Abstract

The invention discloses a catalytic system for preparing gamma-valerolactone Ru-Al by hydrogenation of levulinic acid, which consists of a Ru salt and Al sol; wherein, the Ru salt and the Al sol are calculated by the atomic number of the metal elements, and the atomic number of Ru is 1, so the atomic ratio of each component in the catalyst is Ru 1 and Al 0.5-2.0. The invention provides a novel preparation method of a catalytic system for preparing gamma-valerolactone by hydrogenation of levulinic acid, and the method can provide a Ru catalytic system for preparing gamma-valerolactone by hydrogenation of levulinic acid, wherein Ru catalyst does not need to be prepared independently, and the catalyst shows high activity and high gamma-valerolactone selectivity.

Description

Catalysis system for preparing gamma-valerolactone Ru-Al by hydrogenation of levulinic acid, and preparation method and application thereof
Technical Field
The invention belongs to the technical field of chemical industry, and particularly relates to a catalytic system for preparing gamma-valerolactone Ru-Al by propionyl acetate hydrogenation, and a preparation method and application thereof.
Background
Levulinic acid can be prepared from renewable biomass resources such as lignocellulose, agricultural wastes and the like through acid catalytic hydrolysis, and is an important biomass platform compound. A series of high value-added chemicals such as gamma-valerolactone, 1, 4-pentanediol, 2-methylfuran, valerate and the like can be synthesized by hydrogenating levulinic acid. Wherein, the gamma-valerolactone is widely applied to the fields of food additives, fuel additives, solvents, gasoline, diesel oil, synthesis of various chemical intermediates and the like, and is a biological-based intermediate with the most potential for producing renewable fuels and chemical products.
Disclosure of Invention
The invention aims to provide a catalytic system for preparing gamma-valerolactone Ru-Al by propionyl acetate hydrogenation and a preparation method and application thereof.
The object of the invention is achieved in the following way:
a catalytic system for preparing gamma-valerolactone Ru-Al by hydrogenation of levulinic acid consists of a Ru salt and a sol of Al; wherein, the Ru salt and the Al sol are calculated by the atomic number of the metal elements, and the atomic number of Ru is 1, so the atomic ratio of each component in the catalyst is Ru 1 and Al 0.5-2.0.
The preparation method of the catalytic system for preparing cyclohexene Ru-Zn through benzene selective hydrogenation comprises the following specific steps: taking RuCl3·3H2Adding O into distilled water to prepare RuCl3Dissolving NaOH in distilled water to obtain NaOH solution, mixing NaOH with RuCl3·3H2The mass ratio of O is (3-10): 1, rapidly pouring NaOH solution into the RuCl while stirring at 70-90 deg.C3Continuously stirring for 10-60min to completely precipitate; then, the precipitate is filtered until the filtrate is neutral, thus obtaining Ru (OH)3Precipitating;
taking AlCl3The solution is added into distilled water, 4 mol/L NaOH solution is dripped into AlCl3In the solution until no precipitate is generated; adding 4 mol/L NaOH solution into the solution with complete precipitation until the precipitation is completely dissolved to obtain Al sol;
mixing the prepared Ru (OH)3Precipitation andthe Al sol is added into a reaction kettle, and the reaction can be used for preparing the gamma-valerolactone by hydrogenation of levulinic acid.
The raw material RuCl3·3H2O and AlCl3The mixture ratio of the components is controlled in a molar ratio of Al: ru = (0.5-2.00): 1.
for example, in the application of the catalyst in the preparation of gamma-valerolactone by catalyzing the hydrogenation of levulinic acid in a stirred batch or continuous Hastelloy autoclave, hydrogen or formic acid and the like can be used as a hydrogen source.
The hydrogen is used as a hydrogen source, and the catalyst catalyzes the selective hydrogenation reaction of the levulinic acid in the batch reactor, and the steps are as follows: ru (OH) prepared by the method of claim 23Adding the precipitate and Al sol into a reaction kettle, replacing air in the reaction kettle with nitrogen, then maintaining the hydrogen pressure at 0.5-2MPa, controlling the temperature rise rate at 1 ℃/min, stirring at the stirring rate of 200-.
The method takes formic acid as a hydrogen source, and the steps of the selective hydrogenation reaction of the levulinic acid catalyzed by the catalyst in a batch reactor are as follows: mixing formic acid, prepared Ru (OH)3Adding the precipitate and Al sol into a reaction kettle, adding distilled water, controlling the temperature rise rate at 1 ℃/min, stirring at the speed of 200-.
Compared with the prior art, the invention provides a novel preparation method of a catalytic system for preparing gamma-valerolactone by hydrogenating levulinic acid, the method can provide a Ru catalytic system for preparing gamma-valerolactone by hydrogenating levulinic acid, the Ru catalyst does not need to be prepared separately, and the catalyst shows high activity and high gamma-valerolactone selectivity.
Detailed Description
A catalytic system for preparing gamma-valerolactone Ru-Al by hydrogenation of levulinic acid consists of a Ru salt and a sol of Al; wherein, the Ru salt and the Al sol are calculated by the atomic number of the metal elements, and the atomic number of Ru is 1, so the atomic ratio of each component in the catalyst is Ru 1 and Al 0.5-2.0.
The preparation method of the catalytic system for preparing cyclohexene Ru-Zn through benzene selective hydrogenation comprises the following specific steps: taking RuCl3·3H2Adding O into distilled water to prepare RuCl3Dissolving NaOH in distilled water to obtain NaOH solution, mixing NaOH with RuCl3·3H2The mass ratio of O is (3-10): 1, rapidly pouring NaOH solution into the RuCl while stirring at 70-90 deg.C3Continuously stirring for 10-60min to completely precipitate; then, the precipitate is filtered until the filtrate is neutral, thus obtaining Ru (OH)3Precipitating;
taking AlCl3The solution is added into distilled water, 4 mol/L NaOH solution is dripped into AlCl3In the solution until no precipitate is generated; adding 4 mol/L NaOH solution into the solution with complete precipitation until the precipitation is completely dissolved to obtain Al sol;
mixing the prepared Ru (OH)3Adding the precipitate and Al sol into a reaction kettle, and then using the reaction for preparing gamma-valerolactone by hydrogenation of levulinic acid.
The raw material RuCl3·3H2O and AlCl3The mixture ratio of the components is controlled in a molar ratio of Al: ru = (0.5-2.00): 1.
for example, in the application of the catalyst in the preparation of gamma-valerolactone by catalyzing the hydrogenation of levulinic acid in a stirred batch or continuous Hastelloy autoclave, hydrogen or formic acid and the like can be used as a hydrogen source.
The hydrogen is used as a hydrogen source, and the catalyst catalyzes the selective hydrogenation reaction of the levulinic acid in the batch reactor, and the steps are as follows: ru (OH) prepared by the method of claim 23Adding the precipitate and Al sol into a reaction kettle, replacing air in the reaction kettle with nitrogen, then maintaining the hydrogen pressure at 0.5-2MPa, controlling the temperature rise rate at 1 ℃/min, stirring at the stirring rate of 200-.
The method takes formic acid as a hydrogen source, and the steps of the selective hydrogenation reaction of the levulinic acid catalyzed by the catalyst in a batch reactor are as follows: mixing formic acid, prepared Ru (OH)3Precipitation ofAnd adding the Al sol into a reaction kettle, adding distilled water, controlling the temperature rise rate at 1 ℃/min, controlling the stirring rate at 200-.
Example 1:
2.63g of RuCl was taken3·3H2Adding O into 100mL of distilled water to prepare a solution, dissolving 2.0g of NaOH into 100mL of distilled water to prepare a solution, and mixing the NaOH and RuCl3·3H2The mass ratio of O is 5: 1, NaOH solution was poured rapidly into the RuCl mentioned above with stirring at 80 deg.C3·3H2In O solution. Stirring is continued for 30 min at 80 ℃ to complete the precipitation. Then, the precipitate is filtered until the filtrate is neutral, thus obtaining Ru (OH)3And (4) precipitating. Taking 1.1g AlCl3Dissolved in 250mL of distilled water, Al: the atomic ratio of Ru is 0.8: 1, 4 mol/L NaOH solution is added dropwise to AlCl3In solution until no more precipitate is formed. Adding 4 mol/L NaOH solution into AlCl3Dissolving the solution until the precipitate is completely dissolved to obtain the Al sol. Reacting Ru (OH)3Adding the precipitate, Al sol and 12.5g of levulinic acid into a reaction kettle, replacing the air in the kettle with nitrogen, maintaining the hydrogen pressure at 1MPa, controlling the temperature rise rate at 1 ℃/min, stirring at 800 r/min, and raising the temperature to 150 ℃. The product composition was analyzed by gas chromatograph, the product concentration was calculated by FID detector and area calibration, and the conversion of levulinic acid and the selectivity of gamma valerolactone were calculated, the results are shown in table 1.
Example 2:
the reaction steps of catalyzing levulinic acid hydrogenation to prepare gamma-valerolactone in a batch reaction kettle by using formic acid as a hydrogen source catalyst are as follows: ru (OH) prepared in example 13Adding the precipitate, Al sol, 10.4g acetic acid propionic acid and 1.4g formic acid into a reaction kettle, controlling the heating rate at 1 ℃/min, stirring at the speed of 800 r/min, and heating to 150 ℃. The product composition was analyzed by gas chromatograph, the product concentration was calculated by FID detector and area calibration, and the conversion of levulinic acid and the selectivity of gamma valerolactone were calculated, the results are shown in table 1.
Example 3:
1.1g of AlCl from example 13Change to 0.7g AlCl3The other conditions were the same as in example 1. The evaluation results are shown in Table 1.
Example 4:
1.1g of AlCl from example 13Change to 2.0g AlCl3The other conditions were the same as in example 1. The evaluation results are shown in Table 1.
Example 5:
1.1g of AlCl from example 13Change to 2.75g AlCl3The other conditions were the same as in example 1. The evaluation results are shown in Table 1.
Figure 23602DEST_PATH_IMAGE002
As can be seen from the results in Table 1, the catalytic system prepared by the method takes hydrogen as a hydrogen source, the conversion rate of 5h levulinic acid reaches 100%, and the selectivity of gamma-valerolactone reaches 99.7%; formic acid is used as a hydrogen source, the conversion rate of the levulinic acid reaches 100% in 24 hours, and the selectivity of gamma-valerolactone reaches 99.6%. This shows that the catalytic system prepared by the invention has important industrial application value. From examples 3-5 it can be seen that the Al sol affects the conversion of levulinic acid and the selectivity for gamma valerolactone.
Example 6:
2.63g of RuCl was taken3·3H2Adding O into 100mL of distilled water to prepare a solution, dissolving 1.2g of NaOH into 100mL of distilled water to prepare a solution, and mixing the NaOH and RuCl3·3H2The mass ratio of O is 3: 1, NaOH solution was poured rapidly into the RuCl mentioned above with stirring at 80 deg.C3·3H2In O solution. Stirring is continued for 60min at 70 ℃ to complete the precipitation. Then, the precipitate is filtered until the filtrate is neutral, thus obtaining Ru (OH)3And (4) precipitating. Taking 1.1g AlCl3Dissolved in 250mL of distilled water, Al: the atomic ratio of Ru is 0.8: 1, 4 mol/L NaOH solution is added dropwise to AlCl3In solution until no more precipitate is formed. Adding 4 mol/L NaOH solution into AlCl3Dissolving the solution until the precipitate is completely dissolved to obtain the Al sol. Reacting Ru (OH)3Precipitation, sol of Al and addition of levulinic acidAnd (3) putting the mixture into a reaction kettle, and then using the mixture for preparing the gamma-valerolactone by hydrogenation of levulinic acid.
Example 7:
2.63g of RuCl was taken3·3H2Adding O into 100mL of distilled water to prepare a solution, dissolving 4.0g of NaOH into 100mL of distilled water to prepare a solution, and mixing the NaOH and RuCl3·3H2The mass ratio of O is 10: 1, NaOH solution was poured rapidly into the RuCl mentioned above with stirring at 80 deg.C3·3H2In O solution. Stirring is continued for 10 min at 90 ℃ to complete the precipitation. Then, the precipitate is filtered until the filtrate is neutral, thus obtaining Ru (OH)3And (4) precipitating. Taking 1.1g AlCl3Dissolved in 250mL of distilled water, Al: the atomic ratio of Ru is 0.8: 1, 4 mol/L NaOH solution is added dropwise to AlCl3In solution until no more precipitate is formed. Adding 4 mol/L NaOH solution into AlCl3Dissolving the solution until the precipitate is completely dissolved to obtain the Al sol. Reacting Ru (OH)3And adding the precipitate, Al sol and levulinic acid into a reaction kettle, and then using the reaction for preparing the gamma-valerolactone by hydrogenation of the levulinic acid.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the overall concept of the present invention, and these should also be considered as the protection scope of the present invention.

Claims (6)

1. A catalytic system for preparing gamma-valerolactone Ru-Al by hydrogenation of levulinic acid is characterized in that: it is composed of Ru (OH)3And sol of Al; the sol of Al is: taking AlCl3Dissolving in distilled water, and dropwise adding 4 mol/L NaOH solution to AlCl3In the solution until no precipitate is generated; adding 4 mol/L NaOH solution into the solution with complete precipitation until the precipitation is completely dissolved, and obtaining Al sol; wherein Ru (OH)3And Al sol is calculated by the atomic number of metal elements, and the atomic number of Ru is 1, so that the atomic ratio of each component in the catalyst is Ru 1, and Al is 0.5-2.0.
2. Acetylpropanone of claim 1The preparation method of the catalytic system for preparing the gamma-valerolactone Ru-Al by acid hydrogenation is characterized by comprising the following steps: the method comprises the following specific steps: taking RuCl3·3H2Adding O into distilled water to prepare RuCl3Dissolving NaOH in distilled water to obtain NaOH solution, mixing NaOH with RuCl3·3H2The mass ratio of O is (3-10): 1, rapidly pouring NaOH solution into the RuCl while stirring at 70-90 deg.C3Continuously stirring for 10-60min to completely precipitate; then, the precipitate is filtered until the filtrate is neutral, thus obtaining Ru (OH)3Precipitating;
taking AlCl3Dissolving in distilled water, and dropwise adding 4 mol/L NaOH solution to AlCl3In the solution until no precipitate is generated; adding 4 mol/L NaOH solution into the solution with complete precipitation until the precipitation is completely dissolved, and obtaining Al sol;
mixing the prepared Ru (OH)3Adding the precipitate and Al sol into a reaction kettle, and then using the reaction for preparing gamma-valerolactone by hydrogenation of levulinic acid.
3. The method for preparing the catalytic system for preparing the gamma-valerolactone Ru-Al by hydrogenating the levulinic acid according to claim 2, wherein the catalytic system comprises: the raw material RuCl3·3H2O and AlCl3The mixture ratio of the components is controlled in a molar ratio of Al: ru = (0.5-2.00): 1.
4. the use of the catalytic system of claim 1 in the catalytic hydrogenation of levulinic acid to gamma valerolactone in a stirred batch or continuous hastelloy autoclave.
5. Use according to claim 4, characterized in that: the hydrogen is used as a hydrogen source, and the catalyst catalyzes the selective hydrogenation reaction of the levulinic acid in the batch reactor, and the steps are as follows: ru (OH) prepared by the method of claim 23Adding the precipitate and Al sol into a reaction kettle, replacing air in the reaction kettle with nitrogen, maintaining the hydrogen pressure at 0.5-2MPa, controlling the temperature rise rate at 1 ℃/min, stirring at the stirring rate of 200-The speed is increased to 1200-1600 r/min to eliminate the influence of the out-diffusion.
6. Use according to claim 4, characterized in that: the method takes formic acid as a hydrogen source, and the steps of the selective hydrogenation reaction of the levulinic acid catalyzed by the catalyst in a batch reactor are as follows: mixing formic acid, Ru (OH) prepared as described in claim 23Adding the precipitate and Al sol into a reaction kettle, adding distilled water, controlling the temperature rise rate at 1 ℃/min, stirring at the speed of 200-.
CN201811501473.4A 2018-12-10 2018-12-10 Catalysis system for preparing gamma-valerolactone Ru-Al by hydrogenation of levulinic acid, and preparation method and application thereof Expired - Fee Related CN109395723B (en)

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