CN109395441A - A kind of quick injection molding filter plate and preparation method - Google Patents

A kind of quick injection molding filter plate and preparation method Download PDF

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Publication number
CN109395441A
CN109395441A CN201811426427.2A CN201811426427A CN109395441A CN 109395441 A CN109395441 A CN 109395441A CN 201811426427 A CN201811426427 A CN 201811426427A CN 109395441 A CN109395441 A CN 109395441A
Authority
CN
China
Prior art keywords
plate
filter plate
injection molding
transition zone
core plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811426427.2A
Other languages
Chinese (zh)
Inventor
杨振民
张居亮
刘建成
张振利
陈卫
李宪勇
张志军
郭春瀛
刘少磊
魏冰
殷培博
姚桂林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henan Large Filtration Equipment Co Ltd
Original Assignee
Henan Large Filtration Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henan Large Filtration Equipment Co Ltd filed Critical Henan Large Filtration Equipment Co Ltd
Priority to CN201811426427.2A priority Critical patent/CN109395441A/en
Publication of CN109395441A publication Critical patent/CN109395441A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/001Making filtering elements not provided for elsewhere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/12Filter presses, i.e. of the plate or plate and frame type
    • B01D25/21Plate and frame presses
    • B01D25/215Construction of the filter plates, frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14467Joining articles or parts of a single article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/14Filters

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The present invention relates to a kind of quick injection molding filter plate and preparation methods, it includes filter plate, the filter plate includes core plate, frame, boss, salient point and transition zone, the core plate is prefabricated, frame, boss, salient point and transition zone are to be fixedly connected to be integrally formed with core plate welding by injection molding manner, the salient point, the surface of filter plate is arranged in boss and transition zone, it is provided with filtrate on the outside of the filter plate and collects hole, the filtrate is collected bore ends and is connect with filtrate hole, the filtrate bore ends are connect with the filtrate leadout hole being arranged on frame;Total, the present invention has the advantages that structurally reasonable, production is simple, production efficiency and with high accuracy.

Description

A kind of quick injection molding filter plate and preparation method
Technical field
The invention belongs to filter plate technical fields, and in particular to a kind of quick injection molding filter plate and preparation method.
Background technique
Chamber-type press filter working principle is that filter chamber is rearranged by filter plate, and filter plate two sides are recessed, and every two pieces of filter plates are combined into One compartment shape filter chamber, there are salient point and boss in the surface of filter plate, and to supporting filter cloth, when filtering needs filter cloth to intercept the work of solid particle With after filtrate penetrates filter cloth, the water channel that the salient point through filter surface is formed is discharged through filtrate hole;Existing filter plate is mainly given birth to Production. art: pp material is put into after compacting tool set compacting is cooled and shaped after extruder melts raw material and forms blank, so Being removed from the molds afterwards ensures its apparent size to completely not cooling blank progress cooling and shaping, by long-time cooling and shaping Processing is machined out to it afterwards, the design and material then by subsequent processing completion production, but due to its filter plate are asked Topic causes it to need prolonged compression moulding, cooling and shaping processing, the thickness of the wall thickness of the wall thickness and internal chamber on four sides Maximum difference have more than 1 times, in this way blank suppress when inside wall thickness it is relatively thin place needed for be cooled and shaped the time it is short, and wall thickness compared with Thick place is not also completely cooling, wall thickness place shrinkage stomata easy to form, the local cooling velocity of wall thickness and the thin handover of wall It differs greatly and is also easy to be formed the region of stress concentration, filter plate two sides filter chamber not uniform thickness is easy to appear in cooling and shaping, after causing Filter cake thickness error is larger in phase use, causes to be easy breakage in filter plate use due to above-mentioned processing technology and method; Therefore provide it is a kind of it is structurally reasonable, production is simple, production efficiency and quick injection molding filter plate with high accuracy and preparation method.
Summary of the invention
The purpose of the invention is to overcome the deficiencies in the prior art, and provide it is a kind of it is structurally reasonable, production is simple, production Efficiency and quick injection molding filter plate with high accuracy and preparation method.
The object of the present invention is achieved like this: a kind of quick injection molding filter plate and preparation method, it includes filtering Plate, the filter plate include core plate, frame, boss, salient point and transition zone, the core plate be it is prefabricated, frame, boss, Salient point and transition zone are to be fixedly connected to be integrally formed with core plate welding by injection molding manner, the salient point, boss and transition zone The surface of filter plate is set, filtrate is provided on the outside of the filter plate and collects hole, the filtrate collects bore ends and filter Fluid apertures connection, the filtrate bore ends are connect with the filtrate leadout hole being arranged on frame.
The inside core plate is plate, can be solid core plate is also the hollow slab or core plate for having internal styling Locally there is the plate of several through-hole on surface, and the plate of internal core plate can be injection molding, extrusion is also possible to molding production, core Plate with a thickness of filtering plate thickness 1/8-1/2.
The salient point is uniformly arranged in the surface of transition zone on core plate, transition zone with a thickness of 2-8mm.
The frame and salient point junction is provided with mouth of pipe, and connection filtrate leadout hole is provided at the mouth of pipe Tap.
The filter plate is that the multilayer coating structure of thinner thickness forms, and is combined to one by different processing technologys It rises, is first put into prefabricated core plate plate in mold as body insert, using injection molding manner to main body surrounding and two sides It is injection moulded frame, boss, salient point and transition zone.Thick every layer of the thickness of layered shaping is thinned relatively, when shortening processing sizing Between, improve the production efficiency of product.
The filter plate carries out surrounding cladding to intermediate core plate when being injection moulded frame, boss, salient point and transition zone, It or is the upper and lower surface sticked with intermediate core plate.
The filter plate after injection moulding, protect by the difference in height of the salient point upper surface on the sealing surface and transition zone of filter plate It holds in 1-30mm.
The connecting hole for having one or more two sides penetrating between the transition zone of core plate two sides when the described quadric injection mould, through-hole It is that the transition zones of filter plate two sides communicates.
Any position in circumferential side frame can be set in the intermediate feed hole.
Beneficial effects of the present invention: traditional thicker filter plate is split into thinner thickness multilayer coating structure knot by the present invention Structure, the mode for reusing injection molding are incorporated at one piece, due to intermediate core plate be it is prefabricated, when the resin fluid of heat flow to it is intermediate When core plate, core plate surface layer slightly soluble makes covering material firmly in conjunction with core plate, and it is lower to remain temperature inside core plate, so Cooling down characteristic time in a mold will greatly reduce, and improve production efficiency, due to the built-in fitting that middle plate is injection molding, middle plate two Side is the frame and boss of injection molding, so that the thinner thickness of middle plate two sides, it is on the make easy to form to eliminate traditional filtering plate The defects of stomata, shrinkage porosite, while the phenomenon of filter chamber two sides depth not etc. is also avoided, since the thickness of each layer reduces shrinkage Just and then reduce, product size precision has obtained good control, and product accuracy improves, it will reducing reserved processing capacity reduces Cost, the blank of such injection molding do not need prolonged cooling and shaping, and optionally working process becomes product, and the later period uses The method for improving injection precision can realize that filter plate exempts to process, and high-intensitive medium-thick plate merges by force with the material of frame and boss Degree reaches requirement enough, can greatly reduce the molding time of filter plate production, improves production efficiency;In short, the present invention has It is structurally reasonable, production is simple, production efficiency and advantage with high accuracy.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of a kind of quick injection molding filter plate of the present invention and preparation method.
Fig. 2 is the right view of a kind of quick injection molding filter plate of the present invention and preparation method.
Fig. 3 is filter plate quadric injection mould figure in a kind of quick injection molding filter plate of the present invention and preparation method.
In figure: 1, frame 2, core plate 3, balance hole 4, feed opening 5, filtrate leadout hole 6, filtrate hole 7, filter Liquid collect hole 8, salient point 9, boss 10, connecting hole 11, transition zone 12, salient point upper surface 13, sealing surface 14, Mouth of pipe 15, tap.
Specific embodiment
Following further describes the present invention with reference to the drawings.
Embodiment 1
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of quick injection molding filter plate and preparation method, it includes filter plate, the mistake Filter plate includes core plate 2, frame 1, boss 9, salient point 8 and transition zone 11, the core plate 2 be it is prefabricated, it is frame 1, boss 9, convex Point 8 and transition zone 11 are to be fixedly connected to be integrally formed with 2 welding of core plate by injection molding manner, the salient point 8, boss 9 and mistake The surface that filter plate is arranged in layer 11 is crossed, filtrate is provided on the outside of the filter plate and collects hole 7, the filtrate collects hole 7 End is connect with filtrate hole 6, and 6 end of filtrate hole is connect with the filtrate leadout hole 5 being arranged on frame 1.
In the use of the present invention, traditional thicker filter plate is split into thinner thickness multilayer coating structure by the present invention, The mode for reusing injection molding is incorporated at one piece, due to intermediate core plate be it is prefabricated, when the resin fluid of heat flows to intermediate core When plate, core plate surface layer slightly soluble makes covering material firmly in conjunction with core plate, and it is lower to remain temperature inside core plate, so Cooling characteristic time will greatly reduce in mold, improve production efficiency, due to the built-in fitting that middle plate is injection molding, middle plate two sides For the frame and boss of injection molding, so that the thinner thickness of middle plate two sides, eliminates traditional filtering plate on the make gas easy to form The defects of hole, shrinkage porosite, while the phenomenon of filter chamber two sides depth not etc. is also avoided, since the thickness of each layer reduces shrinkage also just And then reduce, product size precision has obtained good control, and product accuracy improves, it will reduce reserved processing capacity reduce at This, the blank of such injection molding does not need prolonged cooling and shaping, and optionally working process becomes product, and the later period uses and mentions The method of high injection precision can realize that filter plate exempts to process, and the material aggregation strength of high-intensitive medium-thick plate and frame and boss Reach requirement enough, can greatly reduce the molding time of filter plate production, improves production efficiency;Total, the present invention has knot Structure is reasonable, makes simple, production efficiency and advantage with high accuracy.
Embodiment 2
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of quick injection molding filter plate and preparation method, it includes filter plate, the mistake Filter plate includes core plate 2, frame 1, boss 9, salient point 8 and transition zone 11, the core plate 2 be it is prefabricated, it is frame 1, boss 9, convex Point 8 and transition zone 11 are to be fixedly connected to be integrally formed with 2 welding of core plate by injection molding manner, the salient point 8, boss 9 and mistake The surface that filter plate is arranged in layer 11 is crossed, filtrate is provided on the outside of the filter plate and collects hole 7, the filtrate collects hole 7 End is connect with filtrate hole 6, and 6 end of filtrate hole is connect with the filtrate leadout hole 5 being arranged on frame 1, and described is interior Portion's core plate 2 is plate, can be solid core plate is also the hollow slab for having internal styling, or locally has several through-hole Plate, the plate of internal core plate 2 can be injection molding, squeezes out and is also possible to molding production, core plate 2 with a thickness of filtering plate thickness 1/5-1/2, the salient point 8 is uniformly arranged in the surface of transition zone 11 on core plate 2, transition zone 11 with a thickness of 2- 8mm, the frame 1 and 8 junction of salient point are provided with mouth of pipe 14, and connection filtrate export is provided at the mouth of pipe 14 The tap 15 in hole 5, the filter plate are the multilayer coating structure of thinner thickness, are combined to one by different processing technologys It rises, is first put into prefabricated 2 plate of core plate in mold as body insert, using injection molding manner to main body surrounding and two sides It is injection moulded frame 1, boss 9, salient point 8 and transition zone 11, the filter plate is in injection moulding frame 1, boss 9,8 and of salient point Surrounding cladding is carried out to intermediate core plate 2 when transition zone 11, or only sticks the upper and lower surface with intermediate core plate 2, the mistake For filter plate after injection moulding, the sealing surface of filter plate and the difference in height of 8 upper surface of salient point on transition zone 11 are maintained at 1-30mm, There are one or more connecting holes 10 between the transition zone 11 of 2 two sides of core plate when the described quadric injection mould, through-hole is filter plate two sides Transition zone communicate, any position in circumferential side frame 1 can be set in the intermediate feed hole 4.
In the use of the present invention, traditional thicker filter plate is split into thinner thickness multilayer coating structure by the present invention, The mode for reusing injection molding is incorporated at one piece, due to intermediate core plate be it is prefabricated, when the resin fluid of heat flows to intermediate core When plate, core plate surface layer slightly soluble makes covering material firmly in conjunction with core plate, and it is lower to remain temperature inside core plate, so Cooling characteristic time will greatly reduce in mold, improve production efficiency, due to the built-in fitting that middle plate is injection molding, middle plate two sides For the frame and boss of injection molding, so that the thinner thickness of middle plate two sides, eliminates traditional filtering plate on the make gas easy to form The defects of hole, shrinkage porosite, while the phenomenon of filter chamber two sides depth not etc. is also avoided, since the thickness of each layer reduces shrinkage also just And then reduce, product size precision has obtained good control, and product accuracy improves, it will reduce reserved processing capacity reduce at This, the blank of such injection molding does not need prolonged cooling and shaping, and optionally working process becomes product, and the later period uses and mentions The method of high injection precision can realize that filter plate exempts to process, and the material aggregation strength of high-intensitive medium-thick plate and frame and boss Reach requirement enough, can greatly reduce the molding time of filter plate production, production efficiency is improved, when filter plate needs when in use When bearing larger pressure and higher-strength, in filter plate quadrangle, processing tap is directly connected to filtrate leadout hole, avoids because of filter Canal path is too long, and bearing strength is too big and is damaged, and influences the effect of filtering squeezing, core plate two sides transition zone when quadric injection mould Between have one or more two sides penetrating connecting hole, the resin of two sides is smoothly passed through, can uniformly be coated In the two sides of core plate, through-hole is that the transition zone of filter plate two sides communicates, and simplifies processing technology, the structure for improving filter plate is strong Degree;Total, the present invention has the advantages that structurally reasonable, production is simple, production efficiency and with high accuracy.

Claims (9)

1. a kind of quick injection molding filter plate and preparation method, it includes filter plate, it is characterised in that: the filter plate packet Include core plate, frame, boss, salient point and transition zone, the core plate be it is prefabricated, frame, boss, salient point and transition zone are to pass through Injection molding manner is fixedly connected with core plate welding and is integrally formed, and the surface of filter plate is arranged in the salient point, boss and transition zone, It is provided with filtrate on the outside of the filter plate and collects hole, the filtrate is collected bore ends and connect with filtrate hole, the filtrate Bore ends are connect with the filtrate leadout hole being arranged on frame.
2. a kind of quick injection molding filter plate as described in claim 1 and preparation method, it is characterised in that: the inside Core plate is plate, can be solid core plate is also to have the hollow slab of internal styling or core plate surface locally to have several logical The plate of open-work, the plate of internal core plate can be injection molding, squeeze out be also possible to molding production, core plate with a thickness of filtering plate thickness 1/8-the 1/2 of degree.
3. a kind of quick injection molding filter plate as described in claim 1 and preparation method, it is characterised in that: the salient point Uniformly be arranged in the surface of transition zone on core plate, transition zone with a thickness of 2-8mm.
4. a kind of quick injection molding filter plate as described in claim 1 and preparation method, it is characterised in that: the frame Salient point junction is provided with mouth of pipe, the tap of connection filtrate leadout hole is provided at the mouth of pipe.
5. a kind of quick injection molding filter plate as described in claim 1 and preparation method, it is characterised in that: the filtering Plate is the multilayer coating structure of thinner thickness, is grouped together by different processing technologys, first by prefabricated core plate plate Be put into mold as body insert, using injection molding manner to main body surrounding and two sides injection moulding frame, boss, salient point and Transition zone.
6. a kind of quick injection molding filter plate as described in claim 1 and preparation method, it is characterised in that: the filtering Plate carries out surrounding cladding to intermediate core plate when being injection moulded frame, boss, salient point and transition zone, or only sticks and centre The upper and lower surface of core plate.
7. a kind of quick injection molding filter plate as described in claim 1 and preparation method, it is characterised in that: the filtering For plate after injection moulding, the difference in height of the salient point upper surface on the sealing surface and transition zone of filter plate is maintained at 1-30mm.
8. a kind of quick injection molding filter plate as described in claim 1 and preparation method, it is characterised in that: described is secondary The connecting hole for having one or more two sides penetrating between the transition zone of core plate two sides when injection molding, through-hole are the transition zones of filter plate two sides It communicates.
9. a kind of quick injection molding filter plate as described in claim 1 and preparation method, it is characterised in that: the centre Any position in circumferential side frame can be set in feed opening.
CN201811426427.2A 2018-11-27 2018-11-27 A kind of quick injection molding filter plate and preparation method Pending CN109395441A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811426427.2A CN109395441A (en) 2018-11-27 2018-11-27 A kind of quick injection molding filter plate and preparation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811426427.2A CN109395441A (en) 2018-11-27 2018-11-27 A kind of quick injection molding filter plate and preparation method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112516632A (en) * 2020-11-30 2021-03-19 浙江拉罗克过滤技术有限公司 Chamber type filter plate of filter press with flow passage membrane
CN113043622A (en) * 2021-03-22 2021-06-29 第一环保(深圳)股份有限公司 Process for manufacturing integrated heat exchange plate with zigzag flow passage

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1989000495A1 (en) * 1987-07-10 1989-01-26 3-D Composites Limited Moulding method
JP2001129848A (en) * 1999-11-08 2001-05-15 Matsushita Electric Ind Co Ltd Molded article, molding method, and housing
CN105619699A (en) * 2016-03-23 2016-06-01 上海东杰高分子材料有限公司 Embedding method for embedded part inside product
CN206950744U (en) * 2017-06-14 2018-02-02 浙江复洁环保设备有限公司 A kind of Combined filter board

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1989000495A1 (en) * 1987-07-10 1989-01-26 3-D Composites Limited Moulding method
JP2001129848A (en) * 1999-11-08 2001-05-15 Matsushita Electric Ind Co Ltd Molded article, molding method, and housing
CN105619699A (en) * 2016-03-23 2016-06-01 上海东杰高分子材料有限公司 Embedding method for embedded part inside product
CN206950744U (en) * 2017-06-14 2018-02-02 浙江复洁环保设备有限公司 A kind of Combined filter board

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112516632A (en) * 2020-11-30 2021-03-19 浙江拉罗克过滤技术有限公司 Chamber type filter plate of filter press with flow passage membrane
CN113043622A (en) * 2021-03-22 2021-06-29 第一环保(深圳)股份有限公司 Process for manufacturing integrated heat exchange plate with zigzag flow passage
CN113091492A (en) * 2021-03-22 2021-07-09 第一环保(深圳)股份有限公司 Integral zigzag flow passage heat exchange plate

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Application publication date: 20190301