CN109384972B - Rubber composition for shoe sole, vulcanized rubber, and preparation method and application thereof - Google Patents
Rubber composition for shoe sole, vulcanized rubber, and preparation method and application thereof Download PDFInfo
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- CN109384972B CN109384972B CN201710655287.5A CN201710655287A CN109384972B CN 109384972 B CN109384972 B CN 109384972B CN 201710655287 A CN201710655287 A CN 201710655287A CN 109384972 B CN109384972 B CN 109384972B
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/04—Plastics, rubber or vulcanised fibre
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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Abstract
The invention relates to the field of rubber, and discloses a rubber composition for soles, which contains a rubber matrix, a rubber modifier, an initiator, white carbon black, carbonate, an activator, an anti-aging agent, a softener, an accelerator and a vulcanizing agent, wherein the general formula of the rubber modifier is (R)1O)3Si-X, said R1O is a hydrolyzable group; x is-CH ═ CH-R2Wherein R is2Is H atom or C1‑C4Alkyl group of (1). The rubber composition for the shoe sole can improve the strength, the wear resistance and the dynamic flexibility of the rubber for the shoe sole containing the white carbon black formula.
Description
Technical Field
The invention relates to the field of rubber, in particular to a rubber composition for soles, a method for preparing vulcanized rubber, the vulcanized rubber prepared by the method and application of the vulcanized rubber in preparing the soles.
Background
The shoe sole directly influences the beauty of the whole shoe, and a plurality of shoe soles produced by international large brands all give people a high-end and fashionable feeling.
In the prior art, the sole is produced by using PVC, TPR, TPU and other materials, and the materials are inferior to the sole made of rubber in the aspects of comfort and skid resistance.
In the prior art, white carbon black is generally used as a main reinforcing filler and is widely applied to shoe products, so that a sole has good wear resistance, skid resistance and vamp adhesion, and a colored cowhells sole can be processed and is widely applied to light-colored and colored half-and soles (including undersoles, midsoles and foxings).
However, the dispersion of white carbon black in a rubber matrix is extremely difficult due to its strong surface polarity, and thus the application is limited to a certain extent.
CN105440341A discloses an antiskid sole material, and the prior art discloses the application of white carbon black in sole materials, wherein the white carbon black is added with a silane coupling agent to improve the dispersibility, and the silane coupling agent is a sulfur-containing compound, and has a high requirement on process control during high-temperature mixing, which may cause scorching due to improper control, and further may affect the overall performance of the composite material.
CN104311918A also discloses a composite wear-resistant sole, and this prior art uses white carbon black modified by toluene diisocyanate grafting to improve the dispersibility of white carbon black in rubber matrix. Although the modified white carbon black process can change the polarity of white carbon black and increase the contact force with rubber, the process is more complex and has higher energy consumption and material consumption.
Therefore, the above prior art can not completely satisfy the requirements of high strength, good wear resistance and good dynamic bending flexibility of shoe soles containing white carbon black formula, and there is a need for providing a rubber composition with improved properties.
Disclosure of Invention
The invention aims to solve the problems of improving the strength, the wear resistance and the dynamic flexibility of rubber used for soles containing white carbon black formula, and provides a rubber composition used for soles and vulcanized rubber obtained by the rubber composition.
In order to achieve the above object, the present invention provides, in a first aspect, a rubber composition for shoe soles, which comprisesThe rubber modifier comprises a rubber matrix, a rubber modifier, an initiator, white carbon black, carbonate, an activator, an anti-aging agent, a softener, an accelerator and a vulcanizing agent, wherein the general formula of the rubber modifier is (R)1O)3Si-X, said R1O is a hydrolyzable group; x is-CH ═ CH-R2Wherein R is2Is H atom or C1-C4Alkyl group of (1).
In a second aspect, the present invention provides a process for preparing a vulcanizate, the process comprising: (1) carrying out first mixing on a component A containing a rubber matrix, an initiator and a rubber modifier to obtain a section of master batch;
(2) performing second mixing on the first-stage masterbatch and a component B containing white carbon black, carbonate, an activator, an anti-aging agent and a softener to obtain a second-stage masterbatch;
(3) performing third mixing on the second-stage masterbatch and a component C containing an accelerator and a vulcanizing agent to obtain a final rubber compound;
(4) vulcanizing the final rubber;
the general formula of the rubber modifier is (R)1O)3Si-X, said R1O is a hydrolyzable group; x is-CH ═ CH-R2Wherein R is2Is H atom or C1-C4Alkyl group of (1).
The vulcanized rubber is obtained by a novel mixing method, wherein a rubber matrix, an initiator and a rubber modifier are mixed to prepare a matrix master batch; then adding white carbon black, an activating agent, an anti-aging agent, a softening agent and the like into the matrix master batch, and mixing to prepare a second-stage master batch; and then adding a vulcanizing agent and an accelerator into the secondary masterbatch to prepare final rubber, and finally vulcanizing the final rubber to obtain the vulcanized rubber.
In the processing technology, the bridge function of the rubber modifier in the rubber matrix and the white carbon black can be better exerted, the dispersion of the white carbon black in the rubber matrix is facilitated, the strength of vulcanized rubber prepared by further vulcanization can be better improved, the wear resistance of the vulcanized rubber is improved, and the bending resistance and flexibility of a vulcanized rubber material are improved.
In a third aspect, the present invention provides a vulcanizate prepared by the method of the second aspect.
In a fourth aspect, the present invention provides the use of a vulcanizate according to the third aspect for the preparation of a shoe sole.
The rubber composition for the shoe sole can improve the strength, the wear resistance and the dynamic flexibility of the rubber for the shoe sole containing the white carbon black formula.
Detailed Description
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.
As described above, the first aspect of the present invention provides a rubber composition for shoe soles, which comprises a rubber matrix, a rubber modifier, an initiator, white carbon black, carbonate, an activator, an anti-aging agent, a softener, an accelerator and a vulcanizing agent, wherein the rubber modifier has the general formula (R)1O)3Si-X, said R1O is a hydrolyzable group; x is-CH ═ CH-R2Wherein R is2Is H atom or C1-C4Alkyl group of (1).
Said C is1-C4Alkyl of (2) includes C1-C4Straight chain alkyl of (2) and C1-C4Branched alkyl groups of (a).
The rubber modifier in the rubber composition can modify a rubber matrix, so that the rubber composition is beneficial to interaction between the rubber matrix and white carbon black, dispersion of the white carbon black in the rubber matrix, better improvement of the strength of vulcanized rubber prepared by further vulcanization, improvement of the wear resistance of the vulcanized rubber and improvement of the bending resistance and flexibility of a vulcanized rubber material.
Preferably, in the rubber modifier, the R1O is methoxy, ethoxy or acetoxyGroup R is2Is H atom or C1-C4Linear alkyl group of (1).
Said C is1-C4The straight-chain alkyl group of (b) includes at least one of methyl, ethyl, n-propyl and n-butyl.
Particularly preferably, in the rubber modifier, the R2Is an H atom. The inventors of the present invention found that when R is2In the case of H atoms, the resulting rubber modifier can further improve the strength, abrasion resistance and dynamic bending flexibility of the resulting vulcanized rubber in the production of a vulcanized rubber.
Preferably, the rubber matrix is butadiene rubber.
More preferably, the cis content in the butadiene rubber is 90 to 99 wt%.
Preferably, the rubber modifier is 0.5 to 4.5 parts by weight, the initiator is 0.05 to 0.5 part by weight, the white carbon black is 40 to 70 parts by weight, the carbonate is 2 to 8 parts by weight, the activator is 1 to 5 parts by weight, the antioxidant is 0.5 to 3 parts by weight, the softener is 10 to 25 parts by weight, the vulcanizing agent is 1 to 4 parts by weight, and the accelerator is 2 to 6 parts by weight, based on 100 parts by weight of the rubber matrix.
The initiator may be an organic peroxide initiator. Preferably, the initiator is selected from at least one of dicumyl peroxide, benzoyl peroxide, bis (2, 4-dichlorobenzoyl) peroxide, diacetyl peroxide, dioctanoyl peroxide and dilauroyl peroxide.
According to the present invention, preferably, the white carbon black is silica; more preferably, the nitrogen adsorption specific surface area of the white carbon black is 10-200m2(ii) in terms of/g. For example, the white carbon black is 115GR (Rodiya, France) and/or 165GR (Rodiya, France).
Preferably, the carbonate is at least one of magnesium carbonate, zinc carbonate and calcium carbonate; the inventors of the present invention have found that the rubber composition for shoe soles of the present invention formed therefrom has more excellent properties when zinc carbonate is used.
Preferably, the activator is a fatty acid or fatty acid metal soap salt. The fatty acid is preferably stearic acid; the fatty acid metal soap salt is zinc stearate and/or zinc borate.
Preferably, the antioxidant is a phenolic antioxidant. For example, the antioxidant is antioxidant 264.
Preferably, the softener is white mineral oil. The white mineral oil may be, for example, 10# white mineral oil.
Preferably, the accelerator is at least one of a thiazole accelerator, a thiuram accelerator and a guanidine accelerator. Preferably, the accelerator is 2,2' -Dithiodibenzothiazole (DM), tetramethylthiuram disulfide (TMTD), diphenylguanidine (accelerator D).
Preferably, the vulcanizing agent is a sulfur donor. The sulfur donor is a substance capable of providing sulfur. The sulfur comprises at least one of insoluble sulfur, soluble sulfur and oil-extended sulfur. For example, the vulcanizing agent IS ordinary sulfur S, oil-extended insoluble sulfur IS, or the like.
As previously mentioned, a second aspect of the present invention provides a process for preparing a vulcanized rubber, the process comprising:
(1) carrying out first mixing on a component A containing a rubber matrix, an initiator and a rubber modifier to obtain a section of master batch;
(2) performing second mixing on the first-stage masterbatch and a component B containing white carbon black, carbonate, an activator, an anti-aging agent and a softener to obtain a second-stage masterbatch;
(3) performing third mixing on the second-stage masterbatch and a component C containing an accelerator and a vulcanizing agent to obtain a final rubber compound;
(4) vulcanizing the final rubber;
the general formula of the rubber modifier is (R)1O)3Si-X, said R1O is a hydrolyzable group; x is-CH ═ CH-R2Wherein R is2Is H atom or C1-C4Alkyl group of (1).
Component a, component B and component C referred to in the second aspect of the present invention together form the rubber composition for shoe soles described in the first aspect of the present invention, and therefore, each of the substances referred to in the second aspect of the present invention has the corresponding same properties as the same substances in the first aspect of the present invention, and in order to avoid repetition, the present invention will not be repeated in the second aspect with respect to certain features of the substances (e.g., optional kinds of substances, etc.), and those skilled in the art will not be construed as limiting the second aspect of the present invention.
The component A containing the rubber matrix, the initiator and the rubber modifier is firstly mixed to obtain a section of master batch, and then the subsequent process steps are carried out, so that the obtained vulcanized rubber has more excellent properties such as strength, wear resistance and the like.
Preferably, in the second aspect, in the rubber modifier, R is1O is methoxy, ethoxy or acetoxy, and the R is2Is H atom or C1-C4Linear alkyl group of (1).
Preferably, in the second aspect, the rubber matrix is butadiene rubber.
More preferably, in the second aspect, the cis content in the cis-butadiene rubber is 90 to 99% by weight.
Preferably, in the second aspect, the rubber modifier is used in an amount of 0.5 to 4.5 parts by weight, the initiator is used in an amount of 0.05 to 0.5 part by weight, the white carbon black is used in an amount of 40 to 70 parts by weight, the carbonate is used in an amount of 2 to 8 parts by weight, the activator is used in an amount of 1 to 5 parts by weight, the antioxidant is used in an amount of 0.5 to 3 parts by weight, the softener is used in an amount of 10 to 25 parts by weight, the vulcanizing agent is used in an amount of 1 to 4 parts by weight, and the accelerator is used in an amount of 2 to 6 parts by weight, relative to 100 parts by weight of the rubber matrix.
Preferably, in the second aspect, the conditions for the first mixing include: the temperature is 120-; preferably, the conditions of the first mixing include: the temperature is 130-150 ℃ and the time is 2-5 min.
Preferably, in the second aspect, the conditions for the second mixing include: the temperature is 90-140 deg.C, and the time is 3-10 min; more preferably, the conditions of the second mixing include: the temperature is 100 ℃ and 120 ℃, and the time is 5-7 min.
Preferably, in the second aspect, the third mixing conditions include: the temperature is not more than 120 deg.C, and the time is 5-7 min.
Preferably, in the second aspect, the vulcanization conditions include: the temperature is 150 ℃ and 170 ℃, the pressure is 10-20MPa, and the time is 30-50 min.
In a second aspect of the present invention, according to a preferred embodiment, the conditions of the first mixing include: the temperature is 130-150 ℃, and the time is 2-5 min; the conditions of the second mixing include: the temperature is 100-120 ℃, and the time is 5-7 min; the conditions of the third mixing include: the temperature is not more than 120 ℃, and the time is 5-7 min; the vulcanization conditions include: the temperature is 150 ℃ and 170 ℃, the pressure is 10-20MPa, and the time is 30-50 min. The vulcanized rubber prepared by the preferred embodiment has better mechanical properties (improved strength), good wear resistance and improved fatigue life.
To specifically illustrate the process of the present invention for preparing a vulcanizate, a preferred embodiment is provided below for illustration:
(1) placing the rubber matrix in an internal mixer, plasticating at the rotation speed of 50-120 rpm, the initial mixing temperature of 70-90 ℃ and the raw rubber plasticating time of 0.1-1 min; then introducing the component A containing an initiator and a rubber modifier into the internal mixer for first mixing to obtain a section of master batch;
(2) adding the first-stage masterbatch and a component B containing white carbon black, an activating agent, an anti-aging agent and a softening agent into an internal mixer for second mixing, discharging and standing for 3-5 hours to obtain second-stage masterbatch;
(3) setting the rotation speed of an internal mixer to be 50-100 rpm, setting the initial mixing temperature to be 25-50 ℃, plasticating the two-stage masterbatch for 0.5-1.5 min, and adding a component C containing an accelerator and a vulcanizing agent to carry out third mixing to obtain final rubber;
(4) putting the final rubber compound into a vulcanizing press for vulcanization;
the general formula of the rubber modifier is (R)1O)3Si-X, said R1O is a hydrolyzable group; x is-CH ═ CH-R2Wherein R is2Is H atom or C1-C4Alkyl group of (1).
The pressures used in the present invention are gage pressures.
As previously mentioned, a third aspect of the present invention provides a vulcanizate prepared by the method of the second aspect described above.
As previously mentioned, a fourth aspect of the invention provides the use of the vulcanizate of the third aspect described above for the preparation of a shoe sole.
The present invention will be described in detail below by way of examples.
Unless otherwise specified, various commercial products used below are commercially available.
The following examples and comparative examples the equipment for the preparation of vulcanizates are shown in Table 1.
The apparatus for testing the vulcanized rubbers obtained in the examples and comparative examples is shown in Table 2, and the test conditions are shown in Table 3.
The chemicals used in the examples and comparative examples are commercially available and are specified below:
butadiene rubber: BR9000, a yanshan petrochemical (wherein, the cis content is 97.8 wt%);
white carbon black: 165GR, Rodiya, France, nitrogen adsorption specific surface area 170m2/g；
Carbonate salt: zinc carbonate, industrial grade, deep certified xin source chemostat limited; calcium carbonate, industrial grade, shanghai calcium carbonate plant; magnesium carbonate, technical grade, hebei magical technologies ltd;
initiator: dicumyl peroxide (DCP) Haiyin chemical Co., Ltd, analytically pure;
rubber modifier: vinyltriethoxysilane (wherein, R1O is CH3CH2O-，R2H) (Togao Seisai (Shanghai) Kasei Industrial development Co., Ltd.), vinyltrimethoxysilane (wherein R is1O is CH 3O-R2H) (Chishiai (Shanghai) Kasei Industrial development Co., Ltd.), vinyltriacetoxysilane (wherein, R is1O is CH3COO-，R2Is H) (Kodizai chemical technology, Huainan Co., Ltd.), ethyltriethoxysilylethylene (wherein, R is1O is CH3CH2O-，R2Is CH3CH2-, bis- [ gamma- (triethoxysilyl) propyl group]Tetrasulfide (Si69) (hangzhou jericaka chemical ltd);
softening agent: white mineral oil No. 10 (10 # white oil for short), Shandong Taichang petrochemical science and technology Co., Ltd;
activating agent: stearic acid, Weifang Hengfeng chemical Limited;
an anti-aging agent: 4, 6-di-tert-butyl-p-cresol (anti-aging agent 264), Panhua chemistry (Shanghai) Co., Ltd;
vulcanizing agent: sulfur, Heicheng Hechenghuai chemical Limited;
accelerator (b): 2,2' -Dithiodibenzothiazyl (DM), diphenylguanidine (accelerator D), tetramethylthiuram disulfide (TMTD), Shanghai Yongzhen chemical technology Co., Ltd.
The components in the following examples and comparative examples were used in parts by weight, each representing 1 g.
The examples are intended to illustrate the rubber compositions, vulcanizates, and methods of making the same of the present invention.
TABLE 1
| Serial number | Device name | Model number | Manufacturer of the product |
| 1 | Internal mixer | BR1600 | Farrel America Ltd |
| 2 | Flat vulcanizing machine | XLB-D400*400*2 | Shanghai first rubber machinery plant |
TABLE 2
TABLE 3
Example 1
The rubber composition formula comprises: 100 parts of butadiene rubber, 0.5 part of vinyl triethoxysilane (rubber modifier), 0.05 part of DCP (initiator), 40 parts of white carbon black, 8 parts of zinc carbonate, 10 parts of 10# white oil (softener), 5 parts of stearic acid (activator), 1 part of sulfur (vulcanizing agent), 6 parts of DM (accelerator) and 0.5 part of anti-aging agent 264 (anti-aging agent).
The preparation process of the vulcanized rubber comprises the following steps:
(1) carrying out first mixing on a rubber matrix, an initiator and a rubber modifier to obtain a section of master batch; specifically, adding butadiene rubber into an internal mixer, setting the rotating speed to be 80rpm, setting the initial mixing temperature to be 80 ℃, and setting the raw rubber plastication time to be 0.5 min; adding an initiator and a rubber modifier into the internal mixer for mixing at the mixing temperature of 130 ℃ for 5min to obtain a section of master batch;
(2) carrying out second mixing on the primary masterbatch, the white carbon black, the activator, the anti-aging agent, the softener and the like to obtain secondary masterbatch; specifically, adding white carbon black, 10# white oil, stearic acid and an anti-aging agent 264 into an internal mixer, and carrying out second mixing with the first-stage masterbatch, wherein the mixing time is 5min, the rubber discharge temperature is 100 ℃, discharging and standing for 4 hours to obtain a second-stage masterbatch;
(3) carrying out third mixing on the second-stage masterbatch, an accelerant and a vulcanizing agent to obtain final rubber; specifically, setting the rotation speed of an internal mixer to be 80rpm, setting the initial mixing temperature to be 40 ℃, plasticating the two-stage masterbatch for 1min, adding a vulcanizing agent and an accelerator to perform third mixing, setting the mixing temperature to be 105 ℃, mixing for 5min, and discharging to obtain final mixed rubber;
(4) and (3) putting the final rubber compound into a flat vulcanizing machine for vulcanization, wherein the vulcanization temperature is 150 ℃, the vulcanization pressure is 20MPa, and the vulcanization time is 50min, so that a vulcanized rubber sample S1 is obtained.
The cured rubber sample S1 was subjected to the performance test, and the results are shown in Table 4.
Example 2
The rubber composition formula comprises: 100 parts of butadiene rubber, 3 parts of vinyl trimethoxy silane (rubber modifier), 0.3 part of DCP (initiator), 50 parts of white carbon black, 5 parts of zinc carbonate, 18 parts of 10# white oil (softener), 3 parts of stearic acid (activator), 4 parts of sulfur (vulcanizing agent), 2 parts of DM (accelerator), 2 parts of TMTD (accelerator) and 2 parts of anti-aging agent 264 (anti-aging agent).
The preparation process of the vulcanized rubber comprises the following steps:
(1) carrying out first mixing on a rubber matrix, an initiator and a rubber modifier to obtain a section of master batch; specifically, adding butadiene rubber into an internal mixer, setting the rotating speed to be 80rpm, setting the initial mixing temperature to be 80 ℃, and setting the raw rubber plastication time to be 0.5 min; adding an initiator and a rubber modifier into the internal mixer for mixing at the mixing temperature of 140 ℃ for 3.5min to obtain a section of master batch;
(2) carrying out second mixing on the primary masterbatch, the white carbon black, the activator, the anti-aging agent, the softener and the like to obtain secondary masterbatch; specifically, adding white carbon black, 10# white oil, stearic acid and an anti-aging agent 264 into an internal mixer, and carrying out second mixing with the first-stage masterbatch, wherein the mixing time is 6min, the rubber discharge temperature is 110 ℃, discharging and standing for 4 hours to obtain a second-stage masterbatch;
(3) carrying out third mixing on the second-stage masterbatch, an accelerant and a vulcanizing agent to obtain final rubber; specifically, setting the rotation speed of an internal mixer to be 80rpm, setting the initial mixing temperature to be 40 ℃, plasticating the two-stage masterbatch for 1min, adding a vulcanizing agent and an accelerator to perform third mixing, setting the mixing temperature to be 110 ℃, mixing for 7min, and discharging to obtain final mixed rubber;
(4) and (3) putting the final rubber compound into a flat vulcanizing machine for vulcanization, wherein the vulcanization temperature is 170 ℃, the vulcanization pressure is 10MPa, and the vulcanization time is 30min, so that a vulcanized rubber sample S2 is obtained.
The cured rubber sample S2 was subjected to the performance test, and the results are shown in Table 4.
Example 3
The rubber composition formula comprises: 100 parts of butadiene rubber, 4.5 parts of vinyl triacetoxysilane (rubber modifier), 0.5 part of DCP (initiator), 70 parts of white carbon black, 2 parts of zinc carbonate, 25 parts of 10# white oil (softener), 1 part of stearic acid (activator), 2 parts of sulfur (vulcanizing agent), 1 part of DM (accelerator), 0.5 part of TMTD (accelerator), 0.5 part of D (accelerator) and 3 parts of anti-aging agent 264 (anti-aging agent).
The preparation process of the vulcanized rubber comprises the following steps:
(1) carrying out first mixing on a rubber matrix, an initiator and a rubber modifier to obtain a section of master batch; specifically, adding butadiene rubber into an internal mixer, setting the rotating speed to be 80rpm, setting the initial mixing temperature to be 80 ℃, and setting the raw rubber plastication time to be 0.5 min; adding an initiator and a rubber modifier into the internal mixer for mixing at the mixing temperature of 150 ℃ for 2min to obtain a section of master batch;
(2) carrying out second mixing on the primary masterbatch, the white carbon black, the activator, the anti-aging agent, the softener and the like to obtain secondary masterbatch; specifically, adding white carbon black, 10# white oil, stearic acid and an anti-aging agent 264 into an internal mixer, and carrying out second mixing with the first-stage masterbatch, wherein the mixing time is 7min, the rubber discharge temperature is 120 ℃, discharging and standing for 4 hours to obtain a second-stage masterbatch;
(3) carrying out third mixing on the second-stage masterbatch, an accelerant and a vulcanizing agent to obtain final rubber; specifically, setting the rotation speed of an internal mixer to be 80rpm, setting the initial mixing temperature to be 40 ℃, plasticating the two-stage master batch for 1min, adding a vulcanizing agent and an accelerator to perform third mixing, setting the mixing temperature to be 120 ℃, mixing for 6min, and discharging to obtain final mixed rubber;
(4) and (3) putting the final rubber compound into a flat vulcanizing machine for vulcanization, wherein the vulcanization temperature is 160 ℃, the vulcanization pressure is 15MPa, and the vulcanization time is 40min, so that a vulcanized rubber sample S3 is prepared.
The cured rubber sample S3 was subjected to the performance test, and the results are shown in Table 4.
Example 4
The rubber composition formula comprises: 100 parts of butadiene rubber, 4.5 parts of ethyl triethoxy silicon ethylene (rubber modifier), 0.5 part of DCP (initiator), 50 parts of white carbon black, 5 parts of zinc carbonate, 18 parts of 10# white oil (softener), 3 parts of stearic acid (activator), 4 parts of sulfur (vulcanizing agent), 2 parts of DM (accelerator), 1 part of TMTD (accelerator), 1 part of D (accelerator) and 2 parts of anti-aging agent 264 (anti-aging agent).
The procedure for the preparation of the vulcanizates was the same as in example 3. A vulcanized rubber sample S4 was obtained.
The cured rubber sample S4 was subjected to the performance test, and the results are shown in Table 4.
Example 5
The rubber composition formulation of this example was the same as in example 3, and a vulcanized rubber was prepared in a similar manner to example 3, except that:
in the process of preparing the first-stage masterbatch, the temperature of first mixing is 120 ℃ and the time is 8 min;
in the process of preparing the second-stage masterbatch, the temperature of second mixing is 140 ℃ and the time is 8 min;
in the process of preparing the final rubber compound, the time of the third mixing is 6min, and the rubber discharging temperature is 120 ℃.
A vulcanized rubber sample S5 was obtained.
The cured rubber sample S5 was subjected to the performance test, and the results are shown in Table 4.
Example 6
The formulation of the rubber composition of this example was similar to that of example 1, and a vulcanized rubber was prepared in the same manner as in example 1, except that:
the carbonate used in this example was magnesium carbonate and was used in an amount of 8 parts by weight.
A vulcanized rubber sample S6 was obtained.
The cured rubber sample S6 was subjected to the performance test, and the results are shown in Table 4.
Example 7
The formulation of the rubber composition of this example was similar to that of example 2, and a vulcanized rubber was prepared in the same manner as in example 2, except that:
the carbonate used in this example was calcium carbonate and was used in an amount of 5 parts by weight. A vulcanized rubber sample S7 was obtained. The cured rubber sample S7 was subjected to the performance test, and the results are shown in Table 4.
Comparative example 1
The rubber composition formula comprises: 100 parts of butadiene rubber, 5 parts of Si694.5 parts of white carbon black, 70 parts of zinc carbonate, 25 parts of No. 10 white oil (softening agent), 1 part of stearic acid (activating agent), 2 parts of sulfur (vulcanizing agent), 1 part of DM (accelerator), 0.5 part of TMTD (accelerator), 0.5 part of D (accelerator) and 3 parts of anti-aging agent 264 (anti-aging agent).
The procedure for the preparation of the vulcanizates was the same as in example 3. A vulcanizate sample DS1 was prepared.
The cured rubber sample DS1 was subjected to performance testing and the results are shown in Table 4.
TABLE 4
| Sample numbering | S1 | S2 | S3 | S4 | S5 | S6 | S7 | DS1 |
| Tensile strength at break/MPa | 8.9 | 9.2 | 9.6 | 8.5 | 8.6 | 8.6 | 9.0 | 7.3 |
| Akron abrasion/cm3 | 0.31 | 0.32 | 0.33 | 0.45 | 0.44 | 0.33 | 0.32 | 0.68 |
| Fatigue life per ten thousand times | 3.56 | 3.43 | 3.41 | 3.08 | 3.09 | 3.41 | 3.30 | 2.13 |
As can be seen from the results in Table 4, the rubber composition of the present invention can achieve better dispersibility of the components of the rubber composition in the rubber matrix, so that the further prepared vulcanized rubber can have excellent comprehensive properties such as improved strength, improved wear resistance, improved dynamic fatigue resistance, etc. Moreover, it can be seen from the above properties that the vulcanizates of the invention have potential for application in the preparation of shoe soles.
The preferred embodiments of the present invention have been described above in detail, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention, including combinations of various technical features in any other suitable way, and these simple modifications and combinations should also be regarded as the disclosure of the invention, and all fall within the scope of the invention.
Claims (15)
1. A rubber composition for soles comprises a rubber matrix, a rubber modifier, an initiator, white carbon black, carbonate, an activator, an anti-aging agent, a softener, an accelerator and a vulcanizing agent, wherein the rubber modifier has a general formula of (R)1O)3Si-X, said R1O is methoxy, ethoxy or acetoxy; x is-CH ═ CH-R2Wherein R is2Is H atom or C1-C4The linear alkyl group of (1);
wherein the rubber matrix is butadiene rubber, and the cis content in the butadiene rubber is 90-99 wt%; the carbonate is at least one of magnesium carbonate, zinc carbonate and calcium carbonate;
relative to 100 parts by weight of the rubber matrix, the rubber modifier is 0.5-4.5 parts by weight, the initiator is 0.05-0.5 part by weight, the white carbon black is 40-70 parts by weight, the carbonate is 2-8 parts by weight, the activator is 1-5 parts by weight, the anti-aging agent is 0.5-3 parts by weight, the softener is 10-25 parts by weight, the vulcanizing agent is 1-4 parts by weight, and the accelerator is 2-6 parts by weight.
2. The composition of claim 1, wherein the initiator is selected from at least one of dicumyl peroxide, benzoyl peroxide, bis (2, 4-dichlorobenzoyl) peroxide, diacetyl peroxide, dioctanoyl peroxide and dilauroyl peroxide.
3. The composition according to claim 1, wherein the silica has a nitrogen adsorption specific surface area of 10 to 200m2/g。
4. The composition of claim 1, wherein the activator is a fatty acid or fatty acid metal soap salt.
5. The composition of claim 1, wherein the antioxidant is a phenolic antioxidant.
6. The composition of claim 1, wherein the emollient is white mineral oil.
7. The composition of claim 1, wherein the accelerator is at least one of a thiazole accelerator, a thiuram accelerator, and a guanidine accelerator.
8. The composition of claim 1, wherein the vulcanizing agent is a sulfur donor.
9. A method of preparing a vulcanized rubber, the method comprising:
(1) carrying out first mixing on a component A containing a rubber matrix, an initiator and a rubber modifier to obtain a section of master batch;
(2) performing second mixing on the first-stage masterbatch and a component B containing white carbon black, carbonate, an activator, an anti-aging agent and a softener to obtain a second-stage masterbatch;
(3) performing third mixing on the second-stage masterbatch and a component C containing an accelerator and a vulcanizing agent to obtain a final rubber compound;
(4) vulcanizing the final rubber;
the general formula of the rubber modifier is (R)1O)3Si-X, said R1O is methoxy, ethoxy or acetoxy; x is-CH ═ CH-R2Wherein R is2Is H atom or C1-C4The linear alkyl group of (1);
wherein the rubber matrix is butadiene rubber, and the cis content in the butadiene rubber is 90-99 wt%; the carbonate is at least one of magnesium carbonate, zinc carbonate and calcium carbonate;
relative to 100 parts by weight of the rubber matrix, the rubber modifier is 0.5-4.5 parts by weight, the initiator is 0.05-0.5 part by weight, the white carbon black is 40-70 parts by weight, the carbonate is 2-8 parts by weight, the activator is 1-5 parts by weight, the anti-aging agent is 0.5-3 parts by weight, the softener is 10-25 parts by weight, the vulcanizing agent is 1-4 parts by weight, and the accelerator is 2-6 parts by weight.
10. The method of claim 9, wherein the conditions of the first mixing comprise: the temperature is 120 ℃ and 170 ℃, and the time is 2-10 min.
11. The method of claim 9, the conditions of the second mixing comprising: the temperature is 90-140 deg.C, and the time is 3-10 min.
12. The method of claim 9, the conditions of the third mixing comprising: the temperature is not more than 120 deg.C, and the time is 5-7 min.
13. The method of claim 9, the conditions of the sulfiding comprising: the temperature is 150 ℃ and 170 ℃, the pressure is 10-20MPa, and the time is 30-50 min.
14. A vulcanized rubber produced by the process of any one of claims 9 to 13.
15. Use of the vulcanizate of claim 14 for the preparation of shoe soles.
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| CN115109399B (en) * | 2021-03-17 | 2024-04-26 | 北京化工大学 | Degradable sole and welt rubber material, and preparation method and application thereof |
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| JP2008019401A (en) * | 2006-07-14 | 2008-01-31 | Toyo Tire & Rubber Co Ltd | Rubber composition and method for producing the same |
| CN102250393A (en) * | 2011-06-16 | 2011-11-23 | 北京化工大学 | Strengthened and heat-conducting rubber for heavy truck tire shoulder |
| CN102516608A (en) * | 2011-11-03 | 2012-06-27 | 北京化工大学 | Nanometer rare earth inorganic substance/ rubber composite with high wear resistant and excellent dynamic property |
| CN103524811A (en) * | 2012-07-05 | 2014-01-22 | 中国石油天然气股份有限公司 | Rubber composition and preparation method thereof |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008019401A (en) * | 2006-07-14 | 2008-01-31 | Toyo Tire & Rubber Co Ltd | Rubber composition and method for producing the same |
| CN102250393A (en) * | 2011-06-16 | 2011-11-23 | 北京化工大学 | Strengthened and heat-conducting rubber for heavy truck tire shoulder |
| CN102516608A (en) * | 2011-11-03 | 2012-06-27 | 北京化工大学 | Nanometer rare earth inorganic substance/ rubber composite with high wear resistant and excellent dynamic property |
| CN103524811A (en) * | 2012-07-05 | 2014-01-22 | 中国石油天然气股份有限公司 | Rubber composition and preparation method thereof |
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