CN109382982B - INS film die - Google Patents

INS film die Download PDF

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Publication number
CN109382982B
CN109382982B CN201811511169.8A CN201811511169A CN109382982B CN 109382982 B CN109382982 B CN 109382982B CN 201811511169 A CN201811511169 A CN 201811511169A CN 109382982 B CN109382982 B CN 109382982B
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CN
China
Prior art keywords
layer
die
plate
upper die
core
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Active
Application number
CN201811511169.8A
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Chinese (zh)
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CN109382982A (en
Inventor
朱鸿明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Zhongtuo Mould Technology Co ltd
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Ningbo Zhongtuo Mould Technology Co ltd
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Priority to CN201811511169.8A priority Critical patent/CN109382982B/en
Publication of CN109382982A publication Critical patent/CN109382982A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/73Heating or cooling of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14286Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure means for heating the insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C45/14221Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure by tools, e.g. cutting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention provides an INS film die which comprises an upper die assembly and a lower die assembly, wherein the upper die assembly comprises an upper bottom plate, a hot runner plate, an upper die fixing plate and an upper die core, the lower die assembly comprises a lower bottom plate, an ejector plate, die legs, a lower die fixing plate and a lower die core, a die cavity is formed between the upper die core and the lower die core, a gate is arranged on the upper bottom plate, injection molding can be performed in the die cavity, the upper die fixing plate and the bottom plate are oppositely arranged on two sides of the hot runner plate, the upper die core extends from the upper die fixing plate to the lower die core, the lower bottom plate and the die legs are oppositely arranged on two sides of the ejector plate, and a vacuum forming INS film is arranged in the die cavity of the upper die core. Therefore, the INS film formed by plastic suction is placed in a die, and then injection molding is performed, so that the INS film is attached to the surface of an injection molding piece, the product yield is improved, and the production cost is reduced.

Description

INS film die
Technical Field
The invention relates to the field of molds, in particular to an INS film injection mold.
Background
With the development of the automobile industry, the INS film paper adhesive film is also widely used, and particularly, the automobile shell decoration is provided. The current INS film paper film mainly relies on manual film pasting, so that the production speed is reduced, the film pasting quality is uneven, and the qualification rate and uniformity of products cannot be guaranteed. If the electrostatic adsorption mode is used for film sticking, a clean workshop must be ensured, otherwise, the materials are easy to adsorb dust to generate adverse effects, so that the film falls off, and the higher requirements are put on the workshop environment, and the manufacturing cost is increased.
Disclosure of Invention
The invention mainly aims to provide an INS film injection mold, which overcomes the defects of the prior art, and the INS film is attached to the surface of an injection molding piece in a mode of performing plastic suction molding on the INS film by the mold and then injection molding, so that the product yield is improved, the mold production cost is reduced, and the production efficiency is improved.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides an INS film mould includes mould subassembly and lower mould subassembly, it includes upper plate, hot runner board, goes up mould fixed plate and last mould benevolence to go up the mould subassembly, lower mould subassembly includes lower plate, ejector pin board, mould foot, lower mould fixed plate and lower mould benevolence, go up the mould benevolence with form the die cavity between the lower mould benevolence, the upper plate is equipped with into the runner, can to mould plastics in the die cavity, go up the mould fixed plate with the bottom plate set up relatively in the both sides of hot runner board, go up the mould benevolence follow go up the mould fixed plate to the lower mould benevolence extends, the lower plate with the mould foot set up relatively in the both sides of ejector pin board, lower mould benevolence with the mould foot set up relatively in the both sides of lower mould fixed plate.
According to an embodiment of the present invention, the upper mold fixing plate is provided with a first heating portion and a second heating portion, the first heating portion is annularly disposed on an outer periphery of the second heating portion, the second heating portion faces the middle portion of the upper mold core, and the power of the second heating portion is greater than that of the first heating portion, so that the temperature of the middle portion of the upper mold core cavity is higher than or equal to the outer periphery temperature.
According to an embodiment of the present invention, the second heating portion heats the middle portion of the upper cavity to 75-85 ℃, and the first heating portion heats the outer periphery of the upper cavity to 65-75 ℃.
According to an embodiment of the present invention, the upper die fixing plate is further provided with a heat conductive filler layer, and the heat conductive filler layer is disposed between the first heating portion and the second heating portion.
According to an embodiment of the invention, the surface of the die cavity of the upper die core is externally provided with a composite plate layer, a heat conducting layer and an anti-corrosion layer from inside to outside, the composite layer faces the upper die fixing plate, the heat conducting layer is arranged between the composite layer and the anti-corrosion layer, the middle part of the composite plate layer is an aluminum silicon carbide layer, and the periphery of the composite plate layer is a low carbon steel layer.
According to an embodiment of the present invention, the heat conducting layer is a graphene thin film heat conducting layer.
According to an embodiment of the present invention, the anticorrosive layer is coated on the outer surface of the heat conducting layer, and the anticorrosive layer is a silicone resin layer containing nano silicon carbide particles.
According to an embodiment of the present invention, the surface of the cavity of the upper mold core is further provided with an antistatic layer, the antistatic layer is plated on the outer surface of the composite board layer, and the heat conducting layer is coated on the outer surface of the antistatic layer.
According to an embodiment of the present invention, the antistatic layer is a tin oxide layer.
Drawings
Fig. 1 is a schematic plan view of an INS film mold according to the present invention.
Fig. 2 is an exploded schematic view of an INS film mold according to the present invention.
Fig. 3 is a schematic structural view of an upper die assembly according to the present invention.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
As shown in fig. 1 to 3, the INS film mold includes an upper mold assembly 10 and a lower mold assembly 20, the upper mold assembly 10 includes an upper bottom plate 11, a hot runner plate 12, an upper mold fixing plate 13 and an upper mold core 14, the lower mold assembly 20 includes a lower bottom plate 21, an ejector plate 22, mold legs 23, a lower mold fixing plate 24 and a lower mold core 25, a mold cavity is formed between the upper mold core 14 and the lower mold core 25, the upper bottom plate 11 is provided with a gate 111 to be injection molded into the mold cavity, the upper mold fixing plate 13 and the upper bottom plate 11 are oppositely disposed at both sides of the hot runner plate 12, the upper mold core 14 extends from the upper mold fixing plate 13 to the lower mold core 25, the lower bottom plate 21 and the mold legs 23 are oppositely disposed at both sides of the ejector plate 22, the lower mold core 25 and the mold legs 23 are oppositely disposed at both sides of the lower mold fixing plate 24, and the INS film 3 is placed in the mold cavity 14. Therefore, the INS film 3 formed by plastic suction is placed in a die, and then injection molding is performed, so that the INS film 3 is attached to the surface of the injection molding piece 2, the product yield is improved, and the production cost is reduced.
Wherein, the hot runner plate 12 is provided with a hot runner 121, and the hot runner 121 is connected with an external heating system, so that melted plastic particles can be heated and injected into the mold cavity.
The upper die fixing plate 13 is provided with a first heating portion 131 and a second heating portion 132, the first heating portion 131 is annularly arranged on the periphery of the second heating portion 132, the second heating portion 132 faces the middle of the upper die core 14, the power of the second heating portion 132 is greater than that of the first heating portion 131, so that the temperature of the middle position of the upper die core 14 die cavity is higher than or equal to the peripheral temperature, INS films cannot be attached in place due to insufficient temperature of the middle position in the injection molding process, fixing of the middle part is guaranteed, and the periphery is driven to be attached uniformly.
The second heating part 132 heats the middle part of the cavity of the upper mold core 14 to 75-85 ℃, and the first heating part 131 heats the outer periphery of the cavity of the upper mold core 14 to 65-75 ℃. Before injection molding, the INS film needs to be preheated, the temperature is kept at 60 ℃, and the preheating time is 2-3 hours, so that the residual internal stress can be removed conveniently.
The upper die fixing plate 13 is further provided with a heat-conducting filler layer 133, the heat-conducting filler layer 133 is disposed between the first heating portion 131 and the second heating portion 132, and the heat-conducting filler layer 133 is an epoxy resin layer containing nano alumina particles and titanium dioxide particles, so that a heat-conducting network is formed, the heat conductivity is improved, and the thermal expansion coefficient is reduced.
The surface of the die cavity of the upper die core 14 is provided with a composite plate layer 142, a heat conducting layer 143 and an anti-corrosion layer 144 from inside to outside, the composite layer 142 faces the upper die fixing plate 13, the heat conducting layer 143 is arranged between the composite layer 142 and the anti-corrosion layer 144, the middle part of the composite plate layer 142 is an aluminum silicon carbide layer, the periphery of the composite plate layer 142 is a low carbon steel layer, and the heat conductivity coefficient of the aluminum silicon carbide layer is greater than that of the low carbon steel layer, so that the temperature of the middle part of the die cavity is conveniently greater than that of the periphery.
The heat conduction layer 143 is a graphene film heat conduction layer 143, polysiloxane is used as a film forming substance, graphene powder is used as a filler, the heat conduction layer 143 is prepared by a sol-gel method, the heat resistance of the heat conduction layer 143 is 40% lower than that of aluminum, the weight of the heat conduction layer is 25% lower than that of aluminum, and the heat conduction layer 143 can be smoothly attached to any plane and curved surface.
The anticorrosive layer 144 is coated on the outer surface of the heat conducting layer 143, the anticorrosive layer 144 is an organic silicon resin layer containing nano silicon carbide particles, the adhesive force is strong, the impact resistance is good, the high temperature resistance and the corrosion resistance are strong, meanwhile, the nano silicon carbide particles are beneficial to increasing the deformation resistance and the abrasion resistance of the die, the abrasion cycle of the die is effectively reduced, and the surface smoothness maintains the temperature.
The surface of the cavity of the upper mold core 14 is further provided with an antistatic layer 145, the antistatic layer 145 is plated on the outer surface of the composite board layer 142, the heat conducting layer 143 is coated on the outer surface of the antistatic layer 145, and the antistatic layer 145 is a tin oxide layer, so that the antistatic property of the cavity of the upper mold core 14 is improved, electrostatic adsorption can not be generated on the surface of the cavity, the reliability of a product is improved, and interference caused by dust when the INS film 3 is attached is effectively prevented.
During preparation, the INS film 3 with the appearance pattern is subjected to plastic suction molding, redundant die cutting is performed, and the punched film is placed into an injection molding cavity for injection molding.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The INS film die is characterized by comprising an upper die assembly and a lower die assembly, wherein the upper die assembly comprises an upper bottom plate, a hot runner plate, an upper die fixing plate and an upper die core, the lower die assembly comprises a lower bottom plate, an ejector plate, die legs, a lower die fixing plate and a lower die core, a die cavity is formed between the upper die core and the lower die core, the upper bottom plate is provided with a gate for injecting plastic into the die cavity, the upper die fixing plate and the bottom plate are oppositely arranged on two sides of the hot runner plate, the upper die core extends from the upper die fixing plate to the lower die core, the lower bottom plate and the die legs are oppositely arranged on two sides of the ejector plate, the lower die core and the die legs are oppositely arranged on two sides of the lower die fixing plate, the upper die fixing plate is provided with a first heating part, a second heating part and a heat conducting filler layer, the first heating part is annularly arranged on the periphery of the second heating part, the second heating part faces the middle part of the upper die core, the power of the second heating part is higher than that of the first heating part, so that the temperature of the middle part of the upper die core die cavity is higher than or equal to the periphery temperature, the second heating part heats the middle part of the upper die core die cavity to 75-85 ℃, the first heating part heats the periphery temperature of the upper die core die cavity to 65-75 ℃, the heat conducting filler layer is arranged between the first heating part and the second heating part, the die cavity surface of the upper die core is externally provided with a composite plate layer, a heat conducting layer and an anti-corrosion layer from inside to outside, the composite layer faces the upper die fixing plate, the heat conducting layer is arranged between the composite layer and the anti-corrosion layer, the middle part of the composite plate layer is an aluminum silicon carbide layer, the periphery of the composite board layer is a low carbon steel layer.
2. The INS film mold of claim 1, wherein the cavity surface of the upper mold core is provided with a composite plate layer, a heat conducting layer and an anti-corrosion layer from inside to outside, the composite layer faces the upper mold fixing plate, the heat conducting layer is arranged between the composite layer and the anti-corrosion layer, the middle part of the composite plate layer is an aluminum silicon carbide layer, and the periphery of the composite plate layer is a low carbon steel layer.
3. The INS film mold of claim 2, wherein the thermally conductive layer is a graphene film thermally conductive layer.
4. The INS film mold of claim 3, wherein the corrosion protection layer is coated on an outer surface of the heat conductive layer, and the corrosion protection layer is a silicone resin layer containing nano silicon carbide particles.
5. The INS film mold of claim 4, wherein the cavity surface of the upper mold core is further provided with an antistatic layer, the antistatic layer is plated on the outer surface of the composite board layer, and the heat conductive layer is coated on the outer surface of the antistatic layer.
6. The INS film mold of claim 5, wherein the antistatic layer is a tin oxide layer.
CN201811511169.8A 2018-12-11 2018-12-11 INS film die Active CN109382982B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811511169.8A CN109382982B (en) 2018-12-11 2018-12-11 INS film die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811511169.8A CN109382982B (en) 2018-12-11 2018-12-11 INS film die

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CN109382982A CN109382982A (en) 2019-02-26
CN109382982B true CN109382982B (en) 2024-08-20

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209454063U (en) * 2018-12-11 2019-10-01 宁波众拓模具科技有限公司 A kind of INS film die

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002283353A (en) * 2001-03-26 2002-10-03 Mitsubishi Materials Corp Mold assembly
KR200371945Y1 (en) * 2004-10-13 2005-01-06 주식회사 유씨티 Structure for reducing pressure of injecting mold for forming parts of cell phone
CN202922890U (en) * 2012-11-28 2013-05-08 青岛佳友模具科技有限公司 Injection molding mold with simple structure
CN107186963B (en) * 2017-06-14 2023-02-10 思柏精密科技股份有限公司 Precision mould of copying machine deep cavity injection molding and forming method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209454063U (en) * 2018-12-11 2019-10-01 宁波众拓模具科技有限公司 A kind of INS film die

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