CN109382575A - A kind of the welding gun head device and scaling method of portable adjustable pressure - Google Patents

A kind of the welding gun head device and scaling method of portable adjustable pressure Download PDF

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Publication number
CN109382575A
CN109382575A CN201811502976.3A CN201811502976A CN109382575A CN 109382575 A CN109382575 A CN 109382575A CN 201811502976 A CN201811502976 A CN 201811502976A CN 109382575 A CN109382575 A CN 109382575A
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China
Prior art keywords
connecting column
capillary
trigger signal
sliding shoe
shell
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CN201811502976.3A
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Chinese (zh)
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CN109382575B (en
Inventor
陈洪敏
李仙丽
苏曦之
刘继厚
蔡沅颖
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AECC Sichuan Gas Turbine Research Institute
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AECC Sichuan Gas Turbine Research Institute
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Priority to CN201811502976.3A priority Critical patent/CN109382575B/en
Publication of CN109382575A publication Critical patent/CN109382575A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • B23K11/31Electrode holders and actuating devices therefor
    • B23K11/314Spot welding guns, e.g. mounted on robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Resistance Welding (AREA)

Abstract

The invention discloses a kind of welding gun head devices of portable adjustable pressure, including capillary 1, capillary connecting column 2, electrode connecting column 3 and shell 11, capillary 1 is placed in inside shell 11, it screws and is fixed on inside capillary connecting column 2, electrode connecting column 3 is arranged in 1 tail portion of capillary, exports one end with mash welder by electrode connecting line 8 and connect;Sliding shoe 7 is provided on shell 11, sliding shoe 7 can the axially adjustable movement on shell 11,7 one end of sliding shoe is goed deep into inside shell 11, in shell 11 between 1 tail portion of sliding shoe 7 and capillary, it is provided with fixed baffle 6, is provided with spring 5 between 1 tail portion of capillary and fixed baffle 6, capillary connecting column 2 fixes spring one end, it is additionally provided with trigger signal connecting column 4, and 4 top of trigger signal connecting column passes through fixed baffle 6 and is axially movable and contacts with sliding shoe 7, transmits trigger signal.The pressure that the present invention is used for when solving small power spot welding machine spot welding is precisely controlled, and increases the yields of welding.

Description

A kind of the welding gun head device and scaling method of portable adjustable pressure
Technical field:
The invention belongs to resistance spot welding technique fields, more particularly to a kind of welding gun head device of portable adjustable pressure And scaling method.
Background technique
In resistance spot welding field, powerful spot welding machine receiving electrode device is usually than cumbersome, the control of welding pressure It is controlled generally by pneumatic device, it is comparatively laborious.The small power spot welding machine of hand-held, spot welding are by artificial hand pressure Mode is welded.By way of manpower pressure, since pressure is uncontrolled, so that welding procedure is uncontrolled, yields is influenced.Mesh Before, the welding gun of hand-held is difficult to accomplish pressure controllable, a kind of welding gun head device of portable adjustable pressure, by specifically marking Pressure when spot welding may be implemented in the method for determining adjusts control.
Summary of the invention
Goal of the invention: a kind of the welding gun head device and scaling method of portable adjustable pressure proposed in this paper, for solving Certainly the pressure when spot welding of small power spot welding machine is precisely controlled, and increases the yields of welding.
Technical solution:
A kind of welding gun head device of portable adjustable pressure, including capillary 1, capillary connecting column 2,3 and of electrode connecting column Shell 11, capillary 1 are placed in inside shell 11, are screwed and are fixed on inside capillary connecting column 2, and electrode connecting column 3 is arranged in 1 tail of capillary Portion exports one end with mash welder by electrode connecting line 8 and connect;It is characterized in that, being provided with sliding shoe 7 on shell 11, slide Block 7 can the axially adjustable movement on shell 11,7 one end of sliding shoe gos deep into inside shell 11, in sliding shoe 7 and capillary in shell 11 Between 1 tail portion, it is provided with fixed baffle 6, is provided with spring 5 between 1 tail portion of capillary and fixed baffle 6, capillary connecting column 2 is by bullet Spring one end is fixed, and trigger signal connecting column 4 is additionally provided with, and 4 top of trigger signal connecting column passes through fixed baffle 6 and can be axial Movement is contacted with sliding shoe 7, transmits trigger signal.
It is provided with connecting column trigger signal lead 10 on the trigger signal connecting column 4, is provided with sliding shoe on sliding shoe 7 Control of the other end of trigger signal lead 9, connecting column trigger signal lead 10 and sliding shoe trigger signal lead 9 in mash welder Signal circuit is connected, and when trigger signal connecting column 4 is contacted with sliding shoe 7, issues trigger signal, passes through the list in mash welder Piece machine coordination electrode connecting line 8 is connected, so that welding circuit connection generates loop current.
The scaling method of the welding gun head device of above-mentioned portable adjustable pressure, comprising the following steps:
Step 1: being fixed welding gun head device with fixture, pipette tips are mounted on mating survey upward, by high-precision pull and push dynamometer It tries to apply accurate power to capillary 1 on frame;
Step 2: keeping spring 5 to stretch naturally, the top of trigger signal connecting column 4 is recorded as at position 0;By spring 5 It is compressed to bottom, the apical position of trigger signal connecting column 4 is recorded as at h, at 0-h, selectes N number of location point;
Step 3: adjusting sliding shoe 7 respectively to selected N number of location point, capillary 1 is applied by high-precision pull and push dynamometer Power contacts 4 top of trigger signal connecting column with sliding shoe 7, records the pressure value of each point at N number of point;
Step 4: according to the pressure value of each point measurement, obtaining the value of the coefficient of elasticity k and coefficient b of spring, x is triggering letter The top of number connecting column 4 is far from the distance at position 0:
F=kx+b
Step 5: the pressure adjusting range according to needed for mash welder calculates pressure and distance x's according to the formula in step 4 Corresponding relationship demarcates the shift position of sliding shoe 7 on shell 11.
Beneficial effect
The present invention a kind of the welding gun head device and scaling method of portable adjustable pressure, it is mating for small power spot welding machine Pressure not available for pipette tips adjusts control, influences the problem that solder joint yields is not high caused by welding procedure consistency, this hair The bright pressure for when solving small power spot welding machine spot welding is precisely controlled, and increases the yields of welding, the structure that the present invention designs It can very easily realize that material welds.
Detailed description of the invention
Fig. 1 is welding gun head mechanical construction drawing of the present invention
Wherein, capillary 1, capillary connecting column 2, electrode connecting column 3, trigger signal connecting column 4, spring 5, fixed baffle 6, cunning Motion block 7, electrode connecting line 8, sliding shoe trigger signal lead 9, connecting column trigger signal lead 10, shell 11.
Specific embodiment:
The invention will be described in further detail with reference to the accompanying drawing:
Such as Fig. 1, a kind of welding gun head device of portable adjustable pressure, by capillary 1, capillary connecting column 2, electrode connecting column 3, trigger signal connecting column 4, spring 5, fixed baffle 6, sliding shoe 7, electrode connecting line 8, sliding shoe trigger signal lead 9, company Connect column trigger signal lead 10, shell 11 forms.1 head of capillary is taper, and top is circle, and red copper material passes through spiral shell Line connection is fixed together with capillary connecting column 2, the fixed electrode connecting column 3 in 1 tail portion of capillary.The connecting column 2 is by trigger signal Connecting column 4, spring 5 one end fix, 3 sets of electrode connecting column in spring 5.The trigger signal connecting column 4 is by multiple pillars Composition, it is symmetrical.The spring 5 is high-strength spring.The fixed baffle 6 is fixed on shell 11, connecting spring 5 it is another One end, electrode connecting column 3 are pierced by from the interstitial hole of fixed baffle 6, and trigger signal connecting column 4 is worn from the periphery hole of fixed baffle 6 Out.The sliding shoe 7 can be slided in the position of setting, be configured with knob bolts thereon, this screw is furnished with small-sized knob handle, It can be fixed with hand knob.The electrode connecting line 8 is connect with electrode connecting column 3, and the electric discharge as one termination electrode of mash welder is logical Road.The sliding shoe trigger signal lead 9 is connect with sliding shoe 7, connecting column trigger signal lead 10 is connect with trigger signal Column 4 connects.
The setting sliding shoe 7 is fixed in certain position, is welded, 1 Contact welding contact of capillary, during pressing, Deformation occurs for spring 5, and when trigger signal connecting column 4 is contacted with sliding shoe 7, mash welder trigger signal makes switch open completion weldering It connects, as long as 7 position of sliding shoe is fixed, the elastic deformation of spring is fixed, then when guaranteeing welding every time, the pressure fixing of welding.
A kind of scaling method of the welding gun head device of portable adjustable pressure, can be realized by following steps:
Step 1: being fixed welding gun head device with fixture, pipette tips are mounted on mating survey upward, by high-precision pull and push dynamometer It tries to apply accurate power to capillary 1 on frame;
Step 2: keeping spring 5 to stretch naturally, the top of trigger signal connecting column 4 is recorded as at position 0;By spring 5 It is compressed to bottom, the apical position of trigger signal connecting column 4 is recorded as at h, at 0-h, selectes N number of location point;
Step 3: adjusting sliding shoe 7 respectively to selected N number of location point, capillary 1 is applied by high-precision pull and push dynamometer Power contacts 4 top of trigger signal connecting column with sliding shoe 7, records the pressure value of each point at N number of point;
Step 4: according to the pressure value of each point measurement, obtaining the value of the coefficient of elasticity k and coefficient b of spring, x is triggering letter The top of number connecting column 4 is far from the distance at position 0:
F=kx+b
Step 5: the pressure adjusting range according to needed for mash welder calculates pressure and distance x's according to the formula in step 4 Corresponding relationship demarcates the shift position of sliding shoe 7 on shell 11.

Claims (3)

1. a kind of welding gun head device of portable adjustable pressure, including capillary (1), capillary connecting column (2), electrode connecting column (3) and shell (11), capillary (1) are placed in shell (11) inside, screw and are fixed on capillary connecting column (2) inside, electrode connecting column (3) it is arranged in capillary (1) tail portion, one end is exported with mash welder by electrode connecting line (8) and is connect;It is characterized in that, shell (11) be provided on sliding shoe (7), sliding shoe (7) can the axially adjustable movement on shell (11), shell is goed deep into sliding shoe (7) one end Body (11) is internal, in shell (11) between sliding shoe (7) and capillary (1) tail portion, is provided with fixed baffle (6), capillary (1) tail It is provided between portion and fixed baffle (6) spring (5), capillary connecting column (2) fixes spring one end, is additionally provided with triggering letter Number connecting column (4), trigger signal connecting column (4) top pass through fixed baffle (6) and are axially movable and contact with sliding shoe (7), Transmit trigger signal.
2. a kind of welding gun head device of portable adjustable pressure according to claim 1, which is characterized in that the trigger signal It is provided with connecting column trigger signal lead (10) on connecting column (4), sliding shoe trigger signal lead is provided on sliding shoe (7) (9), the other end of connecting column trigger signal lead (10) and sliding shoe trigger signal lead (9) is returned in the control signal of mash welder Road is connected, and when trigger signal connecting column (4) and sliding shoe (7) contact, issues trigger signal, passes through the monolithic in mash welder Machine coordination electrode connecting line (8) is connected, so that welding circuit connection generates loop current.
3. a kind of scaling method of the welding gun head device of portable adjustable pressure as claimed in claim 1, which is characterized in that including Following steps:
Step 1: being fixed welding gun head device with fixture, pipette tips are mounted on mating testing jig upward, by high-precision pull and push dynamometer On, accurate power is applied to capillary (1);
Step 2: keeping spring (5) to stretch naturally, the top of trigger signal connecting column (4) is recorded as at position 0;By spring (5) it is compressed to bottom, the apical position of trigger signal connecting column (4) is recorded as at h, at 0-h, selectes N number of location point;
Step 3: adjusting sliding shoe (7) respectively to selected N number of location point, capillary (1) is applied by high-precision pull and push dynamometer Power contacts trigger signal connecting column (4) top with sliding shoe (7), records the pressure value of each point at N number of point;
Step 4: according to the pressure value of each point measurement, obtaining the value of the coefficient of elasticity k and coefficient b of spring, x is trigger signal company The top of column (4) is connect far from the distance at position 0:
F=kx+b
Step 5: it is corresponding with distance x to calculate pressure according to the formula in step 4 for the pressure adjusting range according to needed for mash welder Relationship demarcates the shift position of sliding shoe (7) on shell (11).
CN201811502976.3A 2018-12-10 2018-12-10 Portable pressure-adjustable welding gun head device and calibration method Active CN109382575B (en)

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Application Number Priority Date Filing Date Title
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CN109382575B CN109382575B (en) 2021-01-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110711981A (en) * 2019-10-25 2020-01-21 徐州科恒奥制冷设备有限公司 Be applied to welding rod extension device in narrow and small space of car

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB574495A (en) * 1944-02-03 1946-01-08 Mallory Metallurg Prod Ltd Improvements in or relating to resistance welding machines
US4572940A (en) * 1983-12-05 1986-02-25 Weld-Equip B.V. Welding head for resistance-welding
CN2178157Y (en) * 1993-09-28 1994-09-28 张云江 Device for testing electrode pressure of resistance welding
JPH0999380A (en) * 1995-10-05 1997-04-15 Mitsubishi Electric Corp Resistance welding equipment
JP2001096370A (en) * 1999-09-28 2001-04-10 Matsushita Electric Ind Co Ltd Resistance welder
CN2682560Y (en) * 2004-02-11 2005-03-02 东莞日进电子有限公司 Push-rod type double safety special-purpose switch
CN2829963Y (en) * 2005-11-18 2006-10-25 王兆利 Precision resistance welder with spring
CN102328150A (en) * 2011-06-07 2012-01-25 烟台力凯电子科技有限公司 Welding-head spot welding method
CN205290050U (en) * 2016-01-20 2016-06-08 温州艺格自动化科技有限公司 Adjustable pressure steady voltage formula automatic welder
CN108389745A (en) * 2018-04-12 2018-08-10 东莞市鑫钻电子科技有限公司 Detection switch

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB574495A (en) * 1944-02-03 1946-01-08 Mallory Metallurg Prod Ltd Improvements in or relating to resistance welding machines
US4572940A (en) * 1983-12-05 1986-02-25 Weld-Equip B.V. Welding head for resistance-welding
CN2178157Y (en) * 1993-09-28 1994-09-28 张云江 Device for testing electrode pressure of resistance welding
JPH0999380A (en) * 1995-10-05 1997-04-15 Mitsubishi Electric Corp Resistance welding equipment
JP2001096370A (en) * 1999-09-28 2001-04-10 Matsushita Electric Ind Co Ltd Resistance welder
CN2682560Y (en) * 2004-02-11 2005-03-02 东莞日进电子有限公司 Push-rod type double safety special-purpose switch
CN2829963Y (en) * 2005-11-18 2006-10-25 王兆利 Precision resistance welder with spring
CN102328150A (en) * 2011-06-07 2012-01-25 烟台力凯电子科技有限公司 Welding-head spot welding method
CN205290050U (en) * 2016-01-20 2016-06-08 温州艺格自动化科技有限公司 Adjustable pressure steady voltage formula automatic welder
CN108389745A (en) * 2018-04-12 2018-08-10 东莞市鑫钻电子科技有限公司 Detection switch

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110711981A (en) * 2019-10-25 2020-01-21 徐州科恒奥制冷设备有限公司 Be applied to welding rod extension device in narrow and small space of car

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