CN109382235A - A kind of remote control type insulator chain PRTV spray robot - Google Patents
A kind of remote control type insulator chain PRTV spray robot Download PDFInfo
- Publication number
- CN109382235A CN109382235A CN201811281852.7A CN201811281852A CN109382235A CN 109382235 A CN109382235 A CN 109382235A CN 201811281852 A CN201811281852 A CN 201811281852A CN 109382235 A CN109382235 A CN 109382235A
- Authority
- CN
- China
- Prior art keywords
- main tank
- fixedly installed
- remote control
- control type
- insulator chain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
Abstract
A kind of remote control type insulator chain PRTV spray robot, it is related to PRTV anti-pollution flashover coating field, including main tank, the side wall of main tank is fixedly installed with two groups of side arms, pillow case is fixedly installed at the top of main tank, the side wall for resting the head on case installs flight instruments, the bottom of two groups of side arms is fixedly installed with motor, motor output end rotation is provided with rotation axis, rotation axis runs through side arm, spray gun is fixedly installed at the top of main tank, the first air pump is fixedly installed at the top of spray gun, the side of spray gun is provided with material storage tube, the bottom of material storage tube is connected with connecting tube, the other end of connecting tube is fixedly connected with main tank side wall, one end of spray gun is fixedly installed with spray head, the side wall of main tank is fixedly installed with two groups of fixed rings, two groups of fixed rings are provided with inner cavity, the inner cavity of fixed ring is movably installed with loose collar, a kind of remote control type insulator chain PRT of the invention V spray robot is avoided blowing to people and Che by far-end operation, prevents artificial coating process from generating injury to human body.
Description
Technical field
The present invention relates to PRTV anti-pollution flashover coating technical fields, and in particular to a kind of remote control type insulator chain PRTV flush coater
Device people.
Background technique
PRTV anti-pollution flashover coating (full name: power equipment external insulation persistence in-place molding antifouling work composite coating) is one
The novel electric function material of kind, aims at power grid and each hair, defeated, Electricity customers are persistently thoroughly eliminated equipment pollution flashover hidden danger and set
Meter;Succeeded and come into operation with my company's joint research and development by North China Electric Power Research Institute, mentioned for the anti-dirt of electric ceramics device persistence
A kind of new technology has been supplied to apply.The patented technology of this product independent research simultaneously registers PRTVR trade mark in State Industry & Commerce Administration,
Obtain State Grid Corporation of China and China Electricity Council's scientific and technological progress second prize.Properties of product reach and part is more than high temperature
The technical indicator of silicon rubber, design service life are 20 years.
Insulator chain refers to that two or more insulator elements are combined, the component of flexible suspension conducting wire.Insulator chain
It is the protective device needed with fixed and operation, for hanging conducting wire and conducting wire and shaft tower and the earth being made to insulate.
Using the insulator chain in transmission line of electricity, due to tower structure, insulator structure pattern, wire size and every phase
The radical of sub-conductor and the difference of voltage class, keep the assembly type of insulator chain different.But being summed up can be divided into
Suspension insulator and strain insulator string two major classes.
It at this stage, is all the spraying of PRTV anti-pollution flashover coating manually to be carried out to insulator chain outer surface, but exist and apply
Expect wind blown the problem of being everywhere, such as blow on the person, on vehicle etc., while artificial apply also has injury to human body, exists
Inconvenient problem with use.
Summary of the invention
For the defects in the prior art, the present invention provides a kind of remote control type insulator chain PRTV spray robot, overcomes
It in the prior art at this stage, is all the spraying of PRTV anti-pollution flashover coating manually to be carried out to insulator chain outer surface, but exist
Coating it is wind blown everywhere the problem of, such as blow on the person, on vehicle etc., while artificial apply also has injury to human body, deposits
In inconvenient problem with use.
The present invention provides a kind of remote control type insulator chain PRTV spray robots, including main tank, side arm, pillow case, flight
Device, motor, rotation axis, spray gun, the first air pump, material storage tube, connecting tube, spray head, fixed ring, loose collar, fumarole and second
Air pump;The side wall of the main tank is fixedly installed with two groups of side arms, and pillow case is fixedly installed at the top of the main tank, the pillow case
Side wall installs flight instruments, and the bottom of side arm described in two groups is fixedly installed with motor, and the motor output end rotation, which is provided with, to be turned
Moving axis, the rotation axis run through side arm, are fixedly installed with spray gun at the top of the main tank, are fixedly installed at the top of the spray gun
First air pump, the side of the spray gun are provided with material storage tube, and the bottom of the material storage tube is connected with connecting tube, the connecting tube
The other end is fixedly connected with main tank side wall, and one end of the spray gun is fixedly installed with spray head, and the side wall of the main tank is fixedly mounted
There are two groups of fixed rings, two groups of fixed rings are provided with inner cavity, and the inner cavity of the fixed ring is movably installed with loose collar, the master
The side of case is provided with fumarole, and the bottom of the main tank is fixedly installed with the second air pump, is provided with check valve in the main tank,
Second air pump is connected to by check valve with fixed ring inner cavity, and second air pump is connected to by check valve with fumarole.
As a kind of perferred technical scheme, the spray head is set as template, and one end of the spray head is set as interior arcuation,
The outer wall of the spray head is evenly arranged with material spraying hole.
As a kind of perferred technical scheme, the bottom of second air pump is arranged with rubber pad.
As a kind of perferred technical scheme, the bottom of the main tank is fixedly installed with two groups of supporting legs, and the supporting leg is by carbon
Fibrous material is made.
As a kind of perferred technical scheme, the sensor is fixedly installed with cushion by controlling the side wall of the main tank,
The cushion and fixed ring are arranged in same level.
As a kind of perferred technical scheme, the sensor includes mounting rack by controlling the flight instruments, the peace
It shelves and is fixedly connected with pillow case, be separately positioned on the two sides of pillow case, the inner cavity rotation of the mounting rack is provided with impeller shaft, institute
It states impeller shaft to be fixedly connected with the rotating shaft, and the top of rotation axis is set, uniformly fixation is set the outer wall of the impeller shaft
It is equipped with impeller.
As a kind of perferred technical scheme, the outer wall of the mounting rack is uniformly equipped with the small axis of connection, and the connection is small
Crashworthy plate is fixedly mounted in the outer wall of axis.
As a kind of perferred technical scheme, sensor is equipped in the fine filtering room, the sensor passes through control circuit
Connect the motor drive mechanism and the motor.
As a kind of perferred technical scheme, the Crashworthy plate is made by carbon fibre material.
As a kind of perferred technical scheme, the rear end side wall of the main tank is fixedly installed with balance fin.
As a kind of perferred technical scheme, the side arm is fixedly connected by bolt with main tank, detachable therebetween.
Due to using the technology described above, the invention has the following advantages:
A kind of remote control type insulator chain PRTV spray robot, including main tank, side arm, pillow case, flight instruments, motor, turn
Moving axis, spray gun, the first air pump, material storage tube, connecting tube, spray head, fixed ring, loose collar, fumarole and the second air pump;The side of main tank
Wall is fixedly installed with two groups of side arms, is fixedly installed with pillow case at the top of main tank, rests the head on the side wall installation flight instruments of case, two groups of side arms
Bottom be fixedly installed with motor, motor output end rotation is provided with rotation axis, and rotation axis runs through side arm, and the top of main tank is fixed
Spray gun is installed, the first air pump is fixedly installed at the top of spray gun, the side of spray gun is provided with material storage tube, and the bottom of material storage tube connects
It is connected to connecting tube, the other end of connecting tube is fixedly connected with main tank side wall, and one end of spray gun is fixedly installed with spray head, the side of main tank
Wall is fixedly installed with two groups of fixed rings, and two groups of fixed rings are provided with inner cavity, and the inner cavity of fixed ring is movably installed with loose collar, main tank
Side be provided with fumarole, the bottom of main tank is fixedly installed with the second air pump, is provided with check valve in main tank, and the second air pump is logical
It crosses check valve to be connected to fixed ring inner cavity, the second air pump is connected to by check valve with fumarole.It is improved based on above, the present invention is logical
It crosses and is placed on insulated terminal in closed workshop, be remotely controlled in windowpane by people, the insulated terminal of setting is sprayed,
It by the setting of flight instruments, enables devices to fly, passes through far-end remote control, the flight position of control device, when device reaches
Insulated terminal is blocked by fixed ring in insulated terminal bottom end, by controlling the second air pump, makes air-flow that loose collar be pushed to reach another
Group fixed ring inner cavity, is set in device completely on the outer wall of insulated terminal, opens fumarole, generates gas by the second air pump
Stream flows out from fumarole, enables devices to rotate around insulated terminal, far-end remote control the first air pump of opening, inside material storage tube
PRTV anti-pollution flashover coating, by the setting of connecting tube, into spray gun, under the action of the first air pump, in a pulsed fashion from
It is discharged in the material spraying hole of spray head outer wall, insulated terminal is sprayed, by the rotation of device at the uniform velocity, make spraying uniformly, quality
It is good, loose collar loose collar is opened by air pump, remote control changes the height of device, and the reciprocal above process, whole to insulated terminal again
A outer wall is sprayed, and prevents artificial coating process from generating injury to human body, and the present invention can be right in field operation, remote control
The spraying that the insulated terminal being mounted on high-altitude carries out PRTV anti-pollution flashover coating is avoided blowing to people and Che by far-end operation, prevents
Only artificial coating process generates injury to human body.
In the present invention, spray head is set as template, and one end of spray head is set as interior arcuation, and the outer wall of spray head is evenly arranged with spray
Expect hole.Improved based on above, interior arcuation, template spray head can more coincide the outer wall of insulated terminal, spraying effect is good.
In the present invention, the bottom of the second air pump is arranged with rubber pad.It is improved based on above, anti-locking apparatus descent causes
The damage of second air pump.
In the present invention, the bottom of main tank is fixedly installed with two groups of supporting legs, and supporting leg is made by carbon fibre material.Based on changing above
Into by making for carbon fiber supporting leg, supporting leg lands under unstable state, can be reduced by the elasticity of carbon fibre material
The damage of collision.
In the present invention, sensor is fixedly installed with cushion by controlling the side wall of main tank, and cushion is arranged with fixed ring same
Horizontal plane.It is improved based on above, by the setting of cushion, when fixed ring being made to block insulated terminal, insulated terminal pair can be reduced
The friction of main tank.
In the present invention, sensor includes mounting rack by controlling flight instruments, and mounting rack is fixedly connected with pillow case, is respectively set
In the two sides of pillow case, the inner cavity rotation of mounting rack is provided with impeller shaft, and impeller shaft is fixedly connected with the rotating shaft, and is arranged
The outer wall of the top of rotation axis, impeller shaft is fixedly uniformly arranged with impeller.It is improved based on above, passes through rotation axis impeller
Rotation, power needed for device flight is provided.
In the present invention, the outer wall of mounting rack is uniformly equipped with the small axis of connection, and Crashworthy plate is fixedly mounted in the outer wall for connecting small axis.
It is improved based on above, when device is dropped, plays the role of protection to flight instruments.
In the present invention, Crashworthy plate is made by carbon fibre material.It is improved based on above, what carbon fibre material was made
Crashworthy plate, elasticity is good, reduces damage.
In the present invention, the rear end side wall of main tank is fixedly installed with balance fin.It is improved based on above, makes device awing
It is able to maintain balance.
In the present invention, side arm is fixedly connected by bolt with main tank, detachable therebetween.It is improved, is convenient for based on above
The disassembly and replacement of side wall and main tank.
To sum up, invention is by remote control, to the insulated terminal being mounted on high-altitude or in confined space
The spraying for carrying out PRTV anti-pollution flashover coating is avoided blowing to people and Che by far-end operation, prevents artificial coating process from producing to human body
Raw injury.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar element
Or part is generally identified by similar appended drawing reference.In attached drawing, each element or part might not be drawn according to actual ratio.
Fig. 1 is main perspective structural schematic diagram of the present invention;
Fig. 2 is depression angle structural schematic diagram of the present invention;
Fig. 3 is side view corner structure schematic diagram of the present invention;
Fig. 4 is upward view angle structural schematic diagram of the present invention.
In attached drawing, parts list represented by the reference numerals are as follows:
1- main tank, 2- side arm, 3- rest the head on case, 4- flight instruments, 401- mounting rack, 402- impeller shaft, 403- impeller, 404-
Connect small axis, 405- Crashworthy plate, 5- motor, 6- rotation axis, 7- spray gun, the first air pump of 8-, 9- material storage tube, 10- connecting tube, 11-
Spray head, 12- fixed ring, 13- loose collar, 14- fumarole, the second air pump of 15-, 16- rubber pad, 17- supporting leg, 18- cushion.
Specific embodiment
It is described in detail below in conjunction with embodiment of the attached drawing to technical solution of the present invention.Following embodiment is only used for
Clearly illustrate technical solution of the present invention, therefore be intended only as example, and cannot be used as a limitation and limit protection of the invention
Range.
As shown in Figs 1-4, the present invention provides a kind of remote control type insulator chain PRTV spray robots, including main tank 1, main
The side wall of case 1 is fixedly installed with two groups of side arms 2, and the top of main tank 1 is fixedly installed with pillow case 3, the side wall installation flight dress of pillow case 3
4 are set, the bottom of two groups of side arms 2 is fixedly installed with motor 5, and the rotation of 5 output end of motor is provided with rotation axis 6, and rotation axis 6 runs through side
Arm 2, the top of main tank 1 are fixedly installed with spray gun 7, and the top of spray gun 7 is fixedly installed with the first air pump 8, the side setting of spray gun 7
There is material storage tube 9, the bottom of material storage tube 9 is connected with connecting tube 10, and the other end of connecting tube 10 is fixedly connected with 1 side wall of main tank, spray
One end of rifle 7 is fixedly installed with spray head 11, and the side wall of main tank 1 is fixedly installed with two groups of fixed rings 12, and two groups of fixed rings 12 are arranged
There is inner cavity, the inner cavity of fixed ring 12 is movably installed with loose collar 13, and the side of main tank 1 is provided with fumarole 14, the bottom of main tank 1
It is fixedly installed with the second air pump 15, check valve is provided in main tank 1, the second air pump 15 is connected by check valve and 12 inner cavity of fixed ring
Logical, the second air pump 15 is connected to by check valve with fumarole 14.
Wherein, spray head 11 is set as template, and one end of spray head 11 is set as interior arcuation, and the outer wall of spray head 11 is evenly arranged with
Material spraying hole, the bottom of the second air pump 15 are arranged with rubber pad 16, and the bottom of main tank 1 is fixedly installed with two groups of supporting legs 17, supporting leg 17
It is made by carbon fibre material, the side wall of main tank 1 is fixedly installed with cushion 18, and cushion 18 and fixed ring 12 are arranged in same level
Face, flight instruments 4 include mounting rack 401, and mounting rack 401 is fixedly connected with pillow case 3, are separately positioned on the two sides of pillow case 3, installation
The inner cavity rotation of frame 401 is provided with impeller shaft 402, and impeller shaft 402 is fixedly connected with rotation axis 6, and is arranged in rotation axis 6
Top, the outer wall of impeller shaft 402 is fixedly uniformly arranged with impeller 403, and it is small that the outer wall of mounting rack 401 is uniformly equipped with connection
Crashworthy plate 405 is fixedly mounted in axis 404, the outer wall for connecting small axis 404, and Crashworthy plate 405 is made by carbon fibre material, main tank 1
Rear end side wall be fixedly installed with balance fin, side arm 2 is fixedly connected by bolt with main tank 1, therebetween detachably.
The present invention is remotely controlled in windowpane by the way that insulated terminal to be placed in closed workshop, by people, to setting
Insulated terminal is sprayed, and by the setting of flight instruments 4, enables devices to fly, and by far-end remote control, control device flies
Line position is set, and when device arrival insulated terminal bottom end, is blocked insulated terminal by fixed ring 12, by controlling the second air pump 15, is made
Air-flow pushes loose collar 13 to reach another group of 12 inner cavity of fixed ring, is set in device completely on the outer wall of insulated terminal, opens
Fumarole 14 generates air-flow by the second air pump 15, flows out from fumarole 14, enable devices to rotate around insulated terminal, far
The first air pump 8, the PRTV anti-pollution flashover coating inside material storage tube 9, by the setting of connecting tube 10, into spray gun 7 are opened in end remote control
It is interior, it under the action of the first air pump 8, is discharged from the material spraying hole of 11 outer wall of spray head in a pulsed fashion, insulated terminal is carried out
Spraying makes spraying uniformly by the rotation of device at the uniform velocity, high-quality, opens loose collar loose collar 13 by air pump, remote control changes
The height of device, the reciprocal above process, sprays the entire outer wall of insulated terminal, prevents artificial coating process to human body again
Injury is generated, the present invention can carry out the painting of PRTV antifouling work to the insulated terminal being mounted on high-altitude in field operation, remote control
The spraying of material is avoided blowing to people and Che by far-end operation, prevents artificial coating process from generating injury to human body.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme should all cover within the scope of the claims and the description of the invention.
Claims (10)
1. a kind of remote control type insulator chain PRTV spray robot, it is characterised in that: including main tank, side arm, pillow case, flight dress
It sets, motor, rotation axis, spray gun, the first air pump, material storage tube, connecting tube, spray head, fixed ring, loose collar, fumarole and the second gas
Pump;
The side wall of the main tank is fixedly installed with two groups of side arms, and pillow case is fixedly installed at the top of the main tank, the pillow case
Side wall installs flight instruments, and the bottom of side arm described in two groups is fixedly installed with motor, and the motor output end rotation, which is provided with, to be turned
Moving axis, the rotation axis are connected through side arm and with the flight instruments;Spray gun, institute are fixedly installed at the top of the main tank
It states and is fixedly installed with the first air pump at the top of spray gun, the side of the spray gun is provided with material storage tube, and the bottom of the material storage tube connects
It is connected to connecting tube, the other end of the connecting tube is fixedly connected with main tank side wall, and one end of the spray gun is fixedly installed with spray head;
The side wall of the main tank is fixedly installed with two groups of fixed rings, and two groups of fixed rings are provided with inner cavity, the inner cavity of the fixed ring
It is movably installed with loose collar, the side of the main tank is provided with fumarole, and the bottom of the main tank is fixedly installed with the second air pump,
Check valve is provided in the main tank, second air pump is connected to by check valve with fixed ring inner cavity, and second air pump is logical
Check valve is crossed to be connected to fumarole.
2. a kind of remote control type insulator chain PRTV spray robot according to claim 1, it is characterised in that: the spray head
It is set as template, one end of the spray head is set as interior arcuation, and the outer wall of the spray head is evenly arranged with material spraying hole.
3. a kind of remote control type insulator chain PRTV spray robot according to claim 1, it is characterised in that: described second
The bottom of air pump is arranged with rubber pad.
4. a kind of remote control type insulator chain PRTV spray robot according to claim 1, it is characterised in that: the main tank
Bottom be fixedly installed with two groups of supporting legs, the supporting leg is made by carbon fibre material.
5. a kind of remote control type insulator chain PRTV spray robot according to claim 1, it is characterised in that: the main tank
Side wall be fixedly installed with cushion, the cushion and fixed ring are set in same level.
6. a kind of remote control type insulator chain PRTV spray robot according to claim 1, it is characterised in that: the flight
Device includes mounting rack, and the mounting rack is fixedly connected with pillow case, is separately positioned on the two sides of pillow case, the inner cavity of the mounting rack
Rotation is provided with impeller shaft, and the impeller shaft is fixedly connected with the rotating shaft, and the top of rotation axis is arranged in, the impeller
The outer wall of shaft is fixedly uniformly arranged with impeller.
7. a kind of remote control type insulator chain PRTV spray robot according to claim 6, it is characterised in that: the installation
The outer wall of frame is uniformly equipped with the small axis of connection, and Crashworthy plate is fixedly mounted in the outer wall of the small axis of connection.
8. a kind of remote control type insulator chain PRTV spray robot according to claim 7, it is characterised in that: the anticollision
Plate is made by carbon fibre material.
9. a kind of remote control type insulator chain PRTV spray robot according to claim 1, it is characterised in that: the main tank
Rear end side wall be fixedly installed with balance fin.
10. a kind of remote control type insulator chain PRTV spray robot according to claim 1, it is characterised in that: the side
Arm is fixedly connected by bolt with main tank, detachable therebetween.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811281852.7A CN109382235B (en) | 2018-10-31 | 2018-10-31 | Remote control type insulator string PRTV spraying robot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811281852.7A CN109382235B (en) | 2018-10-31 | 2018-10-31 | Remote control type insulator string PRTV spraying robot |
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CN109382235A true CN109382235A (en) | 2019-02-26 |
CN109382235B CN109382235B (en) | 2020-11-20 |
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Cited By (2)
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CN111570122A (en) * | 2020-05-22 | 2020-08-25 | 南通大学 | Control system suitable for automatic cleaning and coupling agent spraying equipment of multi-specification composite insulators |
CN116921118A (en) * | 2023-09-12 | 2023-10-24 | 山东锐光电子工程科技有限公司 | Intelligent maintenance device and method for power line |
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CN108556067A (en) * | 2018-03-08 | 2018-09-21 | 贵州电网有限责任公司 | A kind of screen of trees cleaning air-robot |
Cited By (4)
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