CN109382064A - Waste gas recovering device and recovery method in a kind of naphthalene water reducer production process - Google Patents

Waste gas recovering device and recovery method in a kind of naphthalene water reducer production process Download PDF

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Publication number
CN109382064A
CN109382064A CN201811524643.0A CN201811524643A CN109382064A CN 109382064 A CN109382064 A CN 109382064A CN 201811524643 A CN201811524643 A CN 201811524643A CN 109382064 A CN109382064 A CN 109382064A
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China
Prior art keywords
waste gas
naphthalene
compression
water reducer
sulfonating reaction
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CN201811524643.0A
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Chinese (zh)
Inventor
宋海琳
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SHANDONG WANSHAN CHEMICAL CO Ltd
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SHANDONG WANSHAN CHEMICAL CO Ltd
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Priority to CN201811524643.0A priority Critical patent/CN109382064A/en
Publication of CN109382064A publication Critical patent/CN109382064A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1456Removing acid components
    • B01D53/1481Removing sulfur dioxide or sulfur trioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18Absorbing units; Liquid distributors therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/0013Controlling the temperature of the process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00087Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
    • B01J2219/00094Jackets

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses the waste gas recovering device and recovery method in a kind of naphthalene water reducer production process, including sulfonating reaction kettle, the top of the sulfonating reaction kettle is equipped with waste gas outlet;The waste gas outlet is communicated with waste gas recovering device.The waste gas recovering device includes the naphthalene recyclable device being connected to the waste gas outlet.The naphthalene recyclable device includes compression and back closed cans, and compression and back closed cans top is equipped with compression piston, and the gaseous phase outlet of the compression and back closed cans is equipped with exhaust fan.Recovery method of the present invention carries out the sulfonating reaction of naphthalene water reducer using described device, the exhaust gas generated in sulfonating reaction is effectively separated and is recycled, temperature during sulfonating reaction can greatly improve, and then the yield of sulfonation material in sulfonating reaction is improved, the cost of naphthalene water reducer preparation is reduced to a certain extent.

Description

Waste gas recovering device and recovery method in a kind of naphthalene water reducer production process
Technical field
The present invention relates to water-reducing agent preparation technical fields, and in particular to the exhaust gas in a kind of naphthalene water reducer production process returns Receipts technology.
Background technique
Water-reducing agent is a kind of additive with water-reducing effect in concrete, can be improved when not increasing folk prescription water consumption Execution conditions;Improve the bending and compressive strength of concrete;Enhance the freeze proof performances such as impervious of concrete;It can significantly improve simultaneously mixed The workability and mobility for coagulating soil, improve the durability of concrete;Or it is essentially identical and do not influence and easily in concrete flowability Property under the conditions of, reduce coagulation local prescription water consumption, reduce water-cement ratio, save folk prescription gel material content.Water-reducing agent has become existing For the 5th kind of necessary component other than coagulation earth removal concrete, sand, stone, water.
Naphthalene series high-efficiency water-reducing agent is in the world using one of most, most wide water-reducing agent and the most important diminishing in China Agent kind.Sulfonating reaction is the core link in entire water-reducing agent preparation process, its preparation efficiency is only 90% or so at present, main If because are as follows: 1. naphthalenes and the concentrated sulfuric acid can generate a large amount of volatilizations at high temperature or decompose so that in sulfonating reaction kettle reactant it is dense Degree reduces, and results in waste of resources, if later period exhaust-gas treatment is improper, can cause seriously to pollute to environment;2. according to sulfonating reaction machine Reason, temperature is higher, and reaction is more abundant, it is contemplated that the influence of reactant volatilization, sulfonating reaction temperature are generally set to 160 DEG C ~165 DEG C of progress;Therefore, sulfonating reaction process efficiency is low, energy consumption is high and later period exhaust-gas treatment difficulty is current naphthalene water reducer Universal problems faced.
Summary of the invention
The first technical problem to be solved by the present invention is: in view of the deficienciess of the prior art, providing a kind of naphthalene system Waste gas recovering device in water-reducing agent production process recycles the exhaust gas in sulfonating reaction, increases sulfonation yield, reduces life Produce cost.
Second technical problem to be solved by this invention is: in view of the deficienciess of the prior art, providing a kind of naphthalene system Gas recovery method in water-reducing agent production process, this method effectively recycle the exhaust gas in sulfonating reaction, increase sulfonation Yield reduces production cost.
In order to solve the first technical problem mentioned above, the technical scheme is that
A kind of waste gas recovering device in naphthalene water reducer production process, including sulfonating reaction kettle, the sulfonating reaction kettle Top be equipped with waste gas outlet;The waste gas outlet is communicated with waste gas recovering device.
The waste gas recovering device includes the naphthalene recyclable device being connected to the waste gas outlet.
The naphthalene recyclable device includes compression and back closed cans, and compression and back closed cans top is equipped with compression piston, the compression The gaseous phase outlet of recycling can is equipped with exhaust fan.
As a kind of improved technical solution, the gaseous phase outlet of the compression and back closed cans is communicated with lye spray absorber.
As a kind of improved technical solution, the compression piston passes through two hinged transmission shaft bands by servo motor It is dynamic.
As a kind of improved technical solution, the sulfonating reaction kettle outer wall is provided with collet, and the lower part of the collet is set It is equipped with heat conductive oil inlet;Conduction oil outlet is provided at the top of the collet.
As a kind of improved technical solution, it is provided in the collet from the heat conductive oil inlet spiral and is extended upwardly to The collet is partitioned into helical flow path by the baffle of the conduction oil outlet, the baffle.
As a kind of improved technical solution, the heat conductive oil inlet and the conduction oil outlet respectively with heat-conducting oil heating The export and import of circulator is connected to.
As a kind of improved technical solution, the sulfonating reaction kettle is provided with agitating device.
To solve above-mentioned second technical problem, the technical scheme is that
Gas recovery method in a kind of naphthalene water reducer production process, using in the naphthalene water reducer production process Waste gas recovering device, comprising the following steps:
(1) by crude naphthalene: the weight ratio that the concentrated sulfuric acid is 0.9~1.2 weighs the concentrated sulfuric acid of crude naphthalene and 98%, by crude naphthalene It is thrown in sulfonating reaction kettle.
(2) 125~145 DEG C of temperature of high temperature heat conductive oil is imported to the collet of the sulfonating reaction kettle from heat conductive oil inlet It is interior, the sulfonating reaction kettle is heated, when being warming up to 120~135 DEG C, opens stirring, starts that the concentrated sulfuric acid is added dropwise, the concentrated sulfuric acid is added dropwise Then 0.5~1h of time is 160~165 DEG C of insulation reactions in temperature.
(3) during sulfonating reaction, the high-temp waste gas of generation is pumped into the compression and back closed cans through exhaust fan from waste gas outlet It is interior, compression piston is driven by two hinged transmission shafts by servo motor, is compressed at interval of 5~10s once, by high-temp waste gas In naphthalene both vapor compression become liquid naphthalene, then the gaseous phase outlet of gas from the compression and back closed cans is taken away by exhaust fan, lixiviating Liquid spray absorber is absorbed.
(4) 2.5~3.5h of sulfonating reaction is kept the temperature, control of reaction end point feed acidity obtains sulfonation material 15~35%.
As a kind of improved technical solution, in step (3), the servo motor is driven by two hinged transmission shafts Pressure when compression piston compresses is 0.5MPa~1.5MPa.
By adopting the above-described technical solution, the beneficial effects of the present invention are:
Waste gas recovering device in a kind of naphthalene water reducer production process of the invention, including sulfonating reaction kettle, the sulphur The top for changing reaction kettle is equipped with waste gas outlet;The waste gas outlet is communicated with waste gas recovering device;The waste gas recovering device packet Include the naphthalene recyclable device being connected to the waste gas outlet;The naphthalene recyclable device includes compression and back closed cans, the compression and back closed cans Top is equipped with compression piston, and the gaseous phase outlet of the compression and back closed cans is equipped with exhaust fan.The present invention is generated useless using sulfonating reaction Physical difference between the ingredient of gas compresses exhaust gas in a certain pressure limit, so that naphthalene steam liquefied, it can be from sulfonation The higher naphthalene of purity is recycled in reactor off-gas, the naphthalene raw material of recycling can be re-used as the raw material of sulfonating reaction;SO2And SO3It is acid Gas maintains gaseous state, so that naphthalene steam be separated with sour gas, the mode for recycling alkaline solution to spray sour gas will Sour gas absorbs, and substantially alleviates the difficulty and pressure of subsequent exhaust-gas treatment.
The present invention carries out the sulfonating reaction of naphthalene water reducer, and the exhaust gas generated in sulfonating reaction is effectively separated and is returned It receives, the temperature during sulfonating reaction can greatly improve, and then improve the yield of sulfonation material in sulfonating reaction, to a certain extent Reduce the cost of naphthalene water reducer preparation.
Exhaust gas in sulfonating reaction is carried out pressure recovery liquid naphthalene by the method for the present invention, significantly reduces cost, in addition, by It is improved in sulfonating reaction temperature relative to traditional handicraft, the comprehensive yied that sulfonation material is obtained in sulfonating reaction improves 18%, cost reduces 5%.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of the embodiment of the present invention;
In figure, 1. sulfonating reaction kettles;2. waste gas outlet;3. naphthalene recyclable device;4. compression and back closed cans;41. gaseous phase outlet; 42. exhaust fan;5. compression piston;6. servo motor;7. transmission shaft;8. collet;9. baffle;10. heat conductive oil inlet;11. thermally conductive Oil export;12. agitating device;13. naphthalene feed inlet;14. sulfonation material exports.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is further explained.It should be understood that these embodiments are merely to illustrate this hair It is bright rather than limit the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, art technology Personnel can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited Fixed range.
Including sulfonating reaction kettle 1, the top of the sulfonating reaction kettle 1 is equipped with waste gas outlet 2;The waste gas outlet 2 is connected to There is waste gas recovering device;The waste gas recovering device includes the naphthalene recyclable device 3 being connected to the waste gas outlet 2;The naphthalene returns Receiving apparatus 3 includes compression and back closed cans 4, and 4 top of compression and back closed cans is equipped with compression piston 5, and the compression piston 5 is by servo electricity Machine 6 is driven by two hinged transmission shafts 7.The gaseous phase outlet 41 of the compression and back closed cans 4 is equipped with exhaust fan 42.The sulfonation 1 outer wall of reaction kettle is provided with collet 8, and the lower part of the collet 8 is provided with heat conductive oil inlet 10;The top of the collet 8 is arranged There is conduction oil outlet 11.It is provided in the collet 8 and extends upwardly to the conduction oil from 10 spiral of heat conductive oil inlet and go out The collet 8 is partitioned into helical flow path by the baffle 9 of mouth 11, the baffle 9.The sulfonating reaction kettle 1 is provided with agitating device 12;The lower part and bottom of the sulfonating reaction kettle 1 are respectively equipped with naphthalene feed inlet 13 and sulfonation material outlet 14.
Embodiment 1
Including sulfonating reaction kettle 1, the top of the sulfonating reaction kettle 1 is equipped with waste gas outlet 2;The waste gas outlet 2 is connected to There is waste gas recovering device;The waste gas recovering device includes the naphthalene recyclable device 3 being connected to the waste gas outlet 2;The naphthalene returns Receiving apparatus 3 includes compression and back closed cans 4, and 4 top of compression and back closed cans is equipped with compression piston 5, and the compression piston 5 is by servo electricity Machine 6 is driven by two hinged transmission shafts 7.The gaseous phase outlet 41 of the compression and back closed cans 4 is equipped with exhaust fan 42.The sulfonation 1 outer wall of reaction kettle is provided with collet 8, and the lower part of the collet 8 is provided with heat conductive oil inlet 10;The top of the collet 8 is arranged There is conduction oil outlet 11.It is provided in the collet 8 and extends upwardly to the conduction oil from 10 spiral of heat conductive oil inlet and go out The collet 8 is partitioned into helical flow path by the baffle 9 of mouth 11, the baffle 9.The sulfonating reaction kettle 1 is provided with agitating device 12;The lower part and bottom of the sulfonating reaction kettle 1 are respectively equipped with naphthalene feed inlet 13 and sulfonation material outlet 14.The compression and back closed cans 4 gaseous phase outlet 41 is communicated with lye spray absorber, the heat conductive oil inlet 10 and the conduction oil outlet 11 respectively with lead The export and import of hot oil heat cycles device is connected to.
Embodiment 2
(1) by crude naphthalene: the weight ratio that the concentrated sulfuric acid is 1.0 weighs the concentrated sulfuric acid of crude naphthalene and 98%, and crude naphthalene is launched To sulfonating reaction kettle.
(2) by 145 DEG C of temperature of high temperature heat conductive oil from the collet that heat conductive oil inlet imports the sulfonating reaction kettle, to institute State sulfonating reaction kettle heating, when being warming up to 135 DEG C, open stirring, start be added dropwise the concentrated sulfuric acid, sulfuric acid time for adding 0.5h, then It is 165 DEG C of insulation reactions in temperature.
(3) during sulfonating reaction, the high-temp waste gas of generation is pumped into the compression and back closed cans through exhaust fan from waste gas outlet It is interior, compression piston is driven by two hinged transmission shafts by servo motor, is compressed once at interval of 5s, is when being compressed to pressure When 1.2MPa, servo motor is closed, the naphthalene both vapor compression in high-temp waste gas becomes liquid naphthalene at this time, and then gas is from the compression The gaseous phase outlet of recycling can is taken away by exhaust fan, and lye spray absorber is gone to be absorbed.
(4) sulfonating reaction 2.5h is kept the temperature, control of reaction end point feed acidity obtains sulfonation material 18%.
Embodiment 3
(1) by crude naphthalene: the weight ratio that the concentrated sulfuric acid is 1.05 weighs the concentrated sulfuric acid of crude naphthalene and 98%, and crude naphthalene is launched To sulfonating reaction kettle.
(2) by 135 DEG C of temperature of high temperature heat conductive oil from the collet that heat conductive oil inlet imports the sulfonating reaction kettle, to institute State sulfonating reaction kettle heating, when being warming up to 130 DEG C, open stirring, start be added dropwise the concentrated sulfuric acid, sulfuric acid time for adding 0.7h, then It is 162 DEG C of insulation reactions in temperature.
(3) during sulfonating reaction, the high-temp waste gas of generation is pumped into the compression and back closed cans through exhaust fan from waste gas outlet It is interior, compression piston is driven by two hinged transmission shafts by servo motor, is compressed once at interval of 7s, is when being compressed to pressure When 1.5MPa, servo motor is closed, the naphthalene both vapor compression in high-temp waste gas becomes liquid naphthalene at this time, and then gas is from the compression The gaseous phase outlet of recycling can is taken away by exhaust fan, and lye spray absorber is gone to be absorbed.
(4) sulfonating reaction 2.8h is kept the temperature, control of reaction end point feed acidity obtains sulfonation material 30%.

Claims (9)

1. the waste gas recovering device in a kind of naphthalene water reducer production process, including sulfonating reaction kettle, it is characterised in that: the sulphur The top for changing reaction kettle is equipped with waste gas outlet;The waste gas outlet is communicated with waste gas recovering device;
The waste gas recovering device includes the naphthalene recyclable device being connected to the waste gas outlet;
The naphthalene recyclable device includes compression and back closed cans, and compression and back closed cans top is equipped with compression piston, the pressure recovery The gaseous phase outlet of tank is equipped with exhaust fan.
2. the waste gas recovering device in naphthalene water reducer production process as described in claim 1, it is characterised in that: the compression The gaseous phase outlet of recycling can is communicated with lye spray absorber.
3. the waste gas recovering device in naphthalene water reducer production process as described in claim 1, it is characterised in that: the compression Piston is driven by servo motor by two hinged transmission shafts.
4. the waste gas recovering device in naphthalene water reducer production process as described in claim 1, it is characterised in that: the sulfonation Reaction kettle outer wall is provided with collet, and the lower part of the collet is provided with heat conductive oil inlet;It is provided at the top of the collet thermally conductive Oil export.
5. the waste gas recovering device in naphthalene water reducer production process as claimed in claim 4, it is characterised in that: the collet Inside it is provided with the baffle that the conduction oil outlet is extended upwardly to from the heat conductive oil inlet spiral, the baffle is by the collet It is partitioned into helical flow path.
6. the waste gas recovering device in naphthalene water reducer production process as claimed in claim 5, it is characterised in that: described thermally conductive Oil inlet and the conduction oil outlet are connected to the export and import of heat-conducting oil heating circulator respectively.
7. the waste gas recovering device in naphthalene water reducer production process as described in claim 1, it is characterised in that: the sulfonation Reaction kettle is provided with agitating device.
8. the gas recovery method in a kind of naphthalene water reducer production process, it is characterised in that use dress described in claim 1 It sets, comprising the following steps:
(1) by crude naphthalene: the weight ratio that the concentrated sulfuric acid is 0.9~1.2 weighs the concentrated sulfuric acid of crude naphthalene and 98%, and crude naphthalene is launched To sulfonating reaction kettle;
(2) right by 125~145 DEG C of temperature of high temperature heat conductive oil from the collet that heat conductive oil inlet imports the sulfonating reaction kettle The sulfonating reaction kettle heating, when being warming up to 120~135 DEG C, opens stirring, starts that the concentrated sulfuric acid, concentrated sulfuric acid time for adding is added dropwise Then 0.5~1h is 160~165 DEG C of insulation reactions in temperature;
(3) during sulfonating reaction, the high-temp waste gas of generation is pumped into the compression and back closed cans from waste gas outlet through exhaust fan, by Servo motor drives compression piston by two hinged transmission shafts, compresses once at interval of 5~10s, will be in high-temp waste gas Naphthalene both vapor compression becomes liquid naphthalene, and then the gaseous phase outlet of gas from the compression and back closed cans is taken away by exhaust fan, and lye is gone to spray Leaching absorption tower is absorbed;
(4) 2.5~3.5h of sulfonating reaction is kept the temperature, control of reaction end point feed acidity obtains sulfonation material 15~35%.
9. the gas recovery method in naphthalene water reducer production process as described in claim 1, it is characterised in that: step (3) In, it is 0.5MPa~1.5MPa that the servo motor, which drives pressure when compression piston compression by two hinged transmission shafts,.
CN201811524643.0A 2018-12-13 2018-12-13 Waste gas recovering device and recovery method in a kind of naphthalene water reducer production process Pending CN109382064A (en)

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CN201811524643.0A CN109382064A (en) 2018-12-13 2018-12-13 Waste gas recovering device and recovery method in a kind of naphthalene water reducer production process

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US11136253B1 (en) 2020-03-18 2021-10-05 Chio Kang Medical, Inc. Microbiological treatment system for ethylene oxide exhaust gas
US11103829B1 (en) 2020-03-18 2021-08-31 Chio Kang Medical, Inc. Systems and methods for treating ethylene oxide waste gas
US20210291105A1 (en) 2020-03-19 2021-09-23 Chio Kang Medical, Inc. Ethylene Oxide Adsorption Tower and Recovery System, and Method for Recovering Ethylene Oxide
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US11123449B1 (en) 2020-07-03 2021-09-21 Chio Kang Medical, Inc. Mobile sterilization system, mobile execution system, and mobile analysis system
US10987443B1 (en) 2020-07-03 2021-04-27 Chio Kang Medical, Inc. Container sterilization device and system, assembling method thereof, and use thereof
US11103608B1 (en) 2020-07-03 2021-08-31 Chio Kang Medical, Inc. Mobile pretreatment apparatus and an operating method thereof, and a mobile analysis apparatus and an operating method thereof

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