CN109382043A - The in situ regeneration method of Fischer-Tropsch synthesis device filter element and the F- T synthesis system of application in situ regeneration method - Google Patents

The in situ regeneration method of Fischer-Tropsch synthesis device filter element and the F- T synthesis system of application in situ regeneration method Download PDF

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Publication number
CN109382043A
CN109382043A CN201710666043.7A CN201710666043A CN109382043A CN 109382043 A CN109382043 A CN 109382043A CN 201710666043 A CN201710666043 A CN 201710666043A CN 109382043 A CN109382043 A CN 109382043A
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China
Prior art keywords
filter
filter element
lye
pipeline
nitrogen
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Inventor
孟祥堃
胡云剑
门卓武
李永龙
王涛
张奉波
田博
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Shenhua Group Corp Ltd
National Institute of Clean and Low Carbon Energy
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Shenhua Group Corp Ltd
National Institute of Clean and Low Carbon Energy
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Priority to CN201710666043.7A priority Critical patent/CN109382043A/en
Publication of CN109382043A publication Critical patent/CN109382043A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/005Separating solid material from the gas/liquid stream
    • B01J8/006Separating solid material from the gas/liquid stream by filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/11Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
    • B01D29/31Self-supporting filtering elements
    • B01D29/33Self-supporting filtering elements arranged for inward flow filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/50Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
    • B01D29/52Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in parallel connection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/66Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
    • B01D29/68Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles
    • B01D29/688Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles with backwash arms or shoes acting on the cake side
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/18Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
    • B01J8/20Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium
    • B01J8/22Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid
    • B01J8/224Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid the particles being subject to a circulatory movement
    • B01J8/228Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid the particles being subject to a circulatory movement externally, i.e. the particles leaving the vessel and subsequently re-entering it
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/34Apparatus, reactors
    • C10G2/342Apparatus, reactors with moving solid catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2201/00Details relating to filtering apparatus
    • B01D2201/08Regeneration of the filter
    • B01D2201/085Regeneration of the filter using another chemical than the liquid to be filtered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2201/00Details relating to filtering apparatus
    • B01D2201/08Regeneration of the filter
    • B01D2201/087Regeneration of the filter using gas bubbles, e.g. air

Abstract

The present invention relates to Fischer-Tropsch synthesis device filter element regeneration fields, disclose the in situ regeneration method of Fischer-Tropsch synthesis device filter element and the F- T synthesis system of application in situ regeneration method.This method comprises: (1) empties the catalyst slurry in the external filter being arranged in except Fischer-Tropsch synthesis device under production model, with nitrogen;(2) filter element in external filter is set with water vapor purging, removes remaining synthetic oil in the filter element, obtains filter element to be regenerated;(3) it with dipping by lye and rinses, wash with water the filter element to be regenerated again, obtain regeneration filter element;(4) it is dried up to obtain the external filter of regeneration filter element with hot nitrogen, and external filter pressurization is reached close to the pressure in Fischer-Tropsch synthesis device.The in-situ regeneration for not dismantling the filter element that filter element can be completed in external filter may be implemented.

Description

The in situ regeneration method of Fischer-Tropsch synthesis device filter element and application in-situ regeneration side The F- T synthesis system of method
Technical field
The present invention relates to the regeneration fields of Fischer-Tropsch synthesis device filter element, and in particular to the filtering of Fischer-Tropsch synthesis device The in situ regeneration method of element and the F- T synthesis system of application in situ regeneration method.
Background technique
It is iron-based and cobalt-base catalyst that syrup state bed Fischer Tropsch, which synthesizes common catalyst,.The main component of ferrum-based catalyst is Iron, copper, potassium, silicon;Cobalt-base catalyst is that metallic cobalt is supported on aluminium oxide or silica support.In Fischer-Tropsch synthesis process In, catalyst is tiny particle, it is mixed in solvent and the heavy product of synthesis, thus syrup state bed Fischer Tropsch synthesis will be reacted Product needs to realize being separated by filtration for F- T synthesis heavy product and catalyst using filtration method.Common filter element is stainless Steel wire sintered pipes or powder of stainless steel sintered pipes.During the filtration process, catalyst granules can gradually form filter cake in slurries side. But with continuous deposition filter cake, filtering pressure drop is gradually increased influence filter process, needs periodically to adopt and be rinsed with Cheongju liquid.
CN104606945A discloses a kind of filter core chemically-cleaning device and cleaning method, comprising: by circulation benefit to be cleaned It is put into and is impregnated in tub with filter core;Water inlet pipe is opened, deionized water is injected to the immersion tub, until flooding described to be cleaned Recycle filter core predetermined altitude;Chemicals quality control is opened, hydrogen peroxide is injected to the immersion tub, until the immersion tub Interior hydrogen peroxide reaches predetermined concentration;The filter core to be cleaned that recycles is set to impregnate the predetermined time.This method is only by filter core It disassembles and is cleaned by way of immersion, cannot be removed effectively the inorganic matter or metal oxidation that catalyst filtration pipe contains Object.
CN102688724B discloses Fischer-Tropsch wax and catalyst filtration and recoil in a kind of F- T synthesis paste state bed reactor Method, comprising: 1) under production model, open clear liquid and extract system out, Fischer-Tropsch wax oil is drawn to the waxy stone production for having set pressure In object surge tank;2) under production model, when back flushing between spacing value when reaching setting value, open backpurge system filter core is carried out it is anti- Punching;3) when back flushing between when reaching setting value, close the backpurge system, start clear liquid extraction delay;When the clear liquid is extracted out Delay reaches setting value, opens the clear liquid extraction system, and the Fischer-Tropsch wax oil is drawn to and has set the described thick of pressure In wax Product Surge Tank.This method provides the method for backwash realize to the filter in F- T synthesis paste state bed reactor into Row cleaning.But since the hole of screen pipe is not straight hole, after some tiny catalyst granules enter in filtering pore, it is easy card In hole, it can not be developed when can neither pass through screen pipe, thus backwash, these fine particles are more long-pending in hole It is more, cause filtering blockage.Therefore there is the particle cleaning that these cannot be stuck in screen pipe in this method actual use Defect out.
In addition, syrup state bed Fischer Tropsch synthetic catalyst and heavy synthetic oil are separated by filtration mode, interior filtration method can be used, Outer filtration method can be used.Filter element is mounted in reactor by interior filtration method, and heavy synthetic oil passes through filtering outside screen pipe Layer enters in pipe, is then out reactor, catalyst stays in reactor.When interior filtration method replacement filter element, need to react Device parking.Filter element is mounted in the filter outside paste state bed reactor by outer filtration method, catalyst and heavy synthetic oil Slurries from reactor draw enter external filter.In external filter, heavy synthetic oil passed through outside screen pipe filter layer into Enter in pipe, be then out filter, remaining catalyst slurry is recirculated back to paste state bed reactor.Outside paste state bed reactor Two or more external filters can be set, due to there is spare external filter, when outer filtration method replaces filter element, do not need anti- It answers device to stop, but needs for filter to be isolated from paste state bed reactor system, and need to dismantle filter for filter element It draws off, replaces with new filter element.Therefore, in order to which outer filtration method more simply and effectively cleans screen pipe, filtering is not removed Device needs better method.
Summary of the invention
The purpose of the invention is to overcome the cleaning of the outer screen pipe of F- T synthesis paste state bed reactor inconvenient, tiny Grain cleans halfway problem, provides the in situ regeneration method of Fischer-Tropsch synthesis device filter element and applies in-situ regeneration side The F- T synthesis system of method, this method can make outer filtration method with disassembly filter is not required to, and screen pipe cleaning effect is more preferable, letter Just the advantages of.
To achieve the goals above, the first aspect of the present invention provides a kind of original of Fischer-Tropsch synthesis device filter element Position regeneration method, comprising:
(1) under production model, the catalyst in the external filter except Fischer-Tropsch synthesis device will be set with nitrogen Slurries are emptied;
(2) filter element in external filter is set with water vapor purging, removes remaining conjunction in the filter element At oil, filter element to be regenerated is obtained;
(3) it with dipping by lye and rinses, wash with water the filter element to be regenerated again, obtain regeneration filter element;
(4) it is dried up to obtain the external filter of regeneration filter element with hot nitrogen, and external filter pressurization is reached and is connect Pressure in nearly Fischer-Tropsch synthesis device.
The second aspect of the present invention provides a kind of in-situ regeneration using Fischer-Tropsch synthesis device filter element of the invention The F- T synthesis system of method, the system include:
Fischer-Tropsch synthesis device E-1, multiple external filter E-2 with multiple filter element E-3, NaOH solution circulating pump E-4, Alkali liquor storage tank E-5 and lye pump E-6;Wherein,
Multiple external filter E-2 are parallel with one another, and pass through catalyst slurry intake pipeline P-1 and catalyst slurry discharge pipe Line P-9 is connected with Fischer-Tropsch synthesis device E-1;
Alkali liquor storage tank E-5 is connected to by lye discharge pipe P-8 with the bottom of external filter E-2, and passes through lye pump E-6 Enter the top that pipeline P-6 is connected to external filter E-2 with lye, for realizing immersion of the lye to filter element E-3 is used;
NaOH solution circulating pump E-4 is connected to the bottom of external filter E-2, and passes through lye pipeloop P-7 and external filter E-2 Top connection, for realizing flushing of the lye to filter element E-3 is used;
The nitrogen that outer company is additionally provided at the top of external filter E-2 enters pipeline P-2, water vapour enters pipeline P-3, water into Enter pipeline P-4 and synthetic oil export pipeline P-5;
The bottom of external filter E-2 is additionally provided with the wastewater discharge pipe line P-10 and nitrogen outlet pipeline P-11 of outer company;
Enter pipeline P-2 by nitrogen, water vapour enters pipeline P-3, water enters pipeline P-4, synthetic oil export pipeline P- 5, wastewater discharge pipe line P-10 and nitrogen outlet pipeline P-11 realizes emptying and drying to external filter E-2, and to mistake It the water vapor purging of filtering element E-3 and washs with water.
Through the above technical solutions, the external filter of the Fischer-Tropsch synthesis device for slurry bed system, may be implemented not dismantle The situ cleaning of filter element can be completed in filter element.In method provided by the invention, under production model, in external filter In the case where online, successively external filter progress catalyst slurry emptied, water vapor purging, then impregnated using lye And flushing, then wash with water, the small catalyst particles in filter element preferably can be dissolved or be made its fragmentation, thus real Existing filter element is more cleaned, so that filter element realizes in-situ regeneration.
Detailed description of the invention
Fig. 1 is the schematic diagram of the in situ regeneration method of Fischer-Tropsch synthesis device filter element of the invention.
Description of symbols
E-1 Fischer-Tropsch synthesis device E-2 external filter E-3 filter element
E-4 NaOH solution circulating pump E-5 alkali liquor storage tank E-6 lye pump
P-1 catalyst slurry intake pipeline P-2 nitrogen enters pipeline P-3 water vapour and enters pipeline
P-4 water enters pipeline P-5 synthetic oil export pipeline P-6 lye and enters pipeline
P-7 circulation alkali liquor enters pipeline P-8 lye discharge pipe P-9 catalyst slurry discharge pipe
P-10 wastewater discharge pipe line P-11 nitrogen outlet pipeline
Specific embodiment
The endpoint of disclosed range and any value are not limited to the accurate range or value herein, these ranges or Value should be understood as comprising the value close to these ranges or value.For numberical range, between the endpoint value of each range, respectively It can be combined with each other between the endpoint value of a range and individual point value, and individually between point value and obtain one or more New numberical range, these numberical ranges should be considered as specific open herein.
The first aspect of the present invention provides the in situ regeneration method of Fischer-Tropsch synthesis device filter element E-3 a kind of, such as Shown in Fig. 1, comprising:
(1) under production model, will be arranged in the external filter E-2 except Fischer-Tropsch synthesis device E-1 with nitrogen Catalyst slurry is emptied;
(2) the filter element E-3 in external filter E-2 is set with water vapor purging, removes residual in the filter element The synthetic oil stayed obtains filter element to be regenerated;
(3) it with dipping by lye and rinses, wash with water the filter element to be regenerated again, obtain regeneration filter element;
(4) it is dried up to obtain the external filter of regeneration filter element with hot nitrogen, and external filter pressurization is reached and is connect Pressure in nearly Fischer-Tropsch synthesis device E-1.
Method provided by the invention is for the filter element in the external filter of the Fischer-Tropsch synthesis device of slurry bed system form Cleaning and regeneration.In Fischer-Tropsch synthesis device, under the action of the fischer-tropsch synthetic catalyst of fine-powdered, reaction synthesizes synthesis gas To liquid product, wherein being mixed with catalyst, become catalyst slurry.The catalyst slurry is directed to Fischer-Tropsch synthesis device Except external filter in, being separated by filtration for liquid product and catalyst is carried out by filter element.After one section of duration of runs, mistake Filtering element is by the catalyst blockage under filtering.Generally, there are two above external filters for Fischer-Tropsch synthesis device, can use Method realization of the invention is alternately cleaned, and the production model of F- T synthesis continues to carry out.Side provided by the invention Method does not need because filter will be cleaned by catalyst granules blocking and stop reacting;Meanwhile each external filter can be each From the in-situ regeneration for being filtered element, it is also not required to disassembly external filter, the cleaning of filter element can be realized.
In the present invention, refer to that Fischer-Tropsch synthesis device does not stop Fischer-Tropsch synthesis under production model.Only F- T synthesis One in multiple external filters of reactor connection carries out the in-situ regeneration mode of filter element as shown in Figure 1.Outer filtering Multiple pipelines are connected on device E-2: catalyst slurry intake pipeline P-1, nitrogen enter pipeline P-2, water vapour enters pipeline P- 3, water enter pipeline P-4, synthetic oil export pipeline P-5, lye enter pipeline P-6, circulation alkali liquor enters pipeline P-7, lye row Pipeline P-8, catalyst slurry discharge pipe P-9, wastewater discharge pipe line P-10, nitrogen outlet pipeline P-11 out.On above-mentioned pipeline Controlled valve is all respectively set, controls and inputs or export various objects to external filter by respective lines under different operation step Material, completes the cleaning of each step.Such as injection point valve is set on catalyst slurry intake pipeline P-1, enter pipe in nitrogen Nitrogen is arranged on line P-2 to enter valve, enter setting steam entry valve on pipeline P-3 in water vapour, enters pipeline P-4 in water Synthetic oil outlet valve is arranged on synthetic oil export pipeline P-5, enters on pipeline P-6 in lye and sets for upper setting clear water inlet valve Alkali liquor inlet valve is set, enters setting circulation alkali liquor inlet valve on pipeline P-7 in circulation alkali liquor, is set on lye discharge pipe P-8 Lye export valve is set, slurry outlet valve is set on catalyst slurry discharge pipe P-9, is arranged on wastewater discharge pipe line P-10 Waste gas outlet valve is arranged in wastewater outlet valve on nitrogen outlet pipeline P-11.
In accordance with the present invention it is preferred that the process emptied described in step (1) includes: the slurries for closing the external filter Inlet valve and synthetic oil outlet valve, it is with the nitrogen of 3~5MPa that the catalyst slurry indentation slurry bed system in the external filter is anti- After answering device, stops nitrogen and be passed through and close the slurry outlet valve of the external filter.During being emptied described in progress, only nitrogen Enter the slurry outlet valve on valve and catalyst slurry discharge pipe P-9 into the nitrogen on pipeline P-2 to open, remaining is respectively managed Valve on line is to close.After emptying described in completion, slurry outlet valve is closed, and is opened useless on nitrogen outlet pipeline P-11 Pressure in the external filter is down to normal pressure, is then shut off nitrogen and enters valve by gas outlet valve.
In accordance with the present invention it is preferred that the process of water vapor purging described in step (2) includes: to open the external filter Steam entry valve and wastewater outlet valve, be passed through water vapour in Xiang Suoshu external filter;It is closed after removing remaining synthetic oil Steam entry valve and wastewater outlet valve;The water vapor purging time is 10~30min, and the temperature of water vapour is 120~200 DEG C. During carrying out the water vapor purging, only water vapour enters the steam entry valve on pipeline P-3 and the discharge of steam waste water Wastewater outlet valve on pipeline P-10 is to open, and the valve on remaining each pipeline is to close.After completing the water vapor purging, Steam entry valve and wastewater outlet valve are also all closed.
In accordance with the present invention it is preferred that the process of dipping by lye described in step (3) includes: to open the external filter Alkali liquor inlet valve submerges the filter element with lye, and impregnates at 25~150 DEG C the filter element 0.1~for 24 hours.It can Entered in pipeline P-6 addition external filter E-2 with starting lye pump E-6 for the lye in alkali liquor storage tank by lye, is only opened Lye enters the alkali liquor inlet valve on pipeline P-6.After the lye being added in the external filter has submerged the filter element, Stop lye pump E-6, and closes alkali liquor inlet valve.Preferably, dipping by lye temperature is 25~100 DEG C.Soaking time is 0.5 ~10h.
In accordance with the present invention it is preferred that the process of flushing described in step (3) includes: starting NaOH solution circulating pump E-4, by alkali Liquid circulates through the filter element and is backwashed, and lye circulation time is 0.5~2h.During the flushing, only Starting NaOH solution circulating pump E-4 and circulation alkali liquor enter the circulation alkali liquor inlet valve on pipeline P-7, make to impregnate in external filter E-2 The lye of the filter element can circulate, and lye can use lye at the filter element is continuously fluidly passed through The hole of the filter element is rinsed, is especially backwashed, i.e., lye, which passes through the direction of the filter element, is From the interior side of the filter element to the outside of the filter element, this is urged with when carrying out catalyst slurry filtration catalytic agent particle The flow direction of agent slurries is opposite from the outer side of the filter element to the inside of the filter element.It can be preferably With the catalyst fine particle deposited in the hole of filter element described in base extraction, regenerated effect is improved.
In accordance with the present invention it is preferred that the lye is selected from the hydroxide of alkali metal, the hydroxide of alkaline-earth metal, alkali The aqueous solution of the acid carbonate of the carbonate or alkali metal of metal;It is preferred that the lye is sodium hydroxide solution or hydroxide Potassium solution.
In accordance with the present invention it is preferred that the mass fraction of the lye is 0.5~35 weight %, preferably 2~20 weights Measure %, more preferably 5~15 weight %;The gauge of the dipping by lye is 0~1MPa, preferably 0~0.3MPa.
In accordance with the present invention it is preferred that the process washed with water described in step (3) includes: to introduce the water into the filtering Element is rinsed or backwashes, until the pH value of discharge water is 7~8.During the cleaning, water is only entered into pipeline Wastewater outlet valve on clear water inlet valve and wastewater discharge pipe line P-10 on P-4 is opened, and rinses the external filter with clear water Inside, remove remaining lye.And determine that stopping is described clear to detect the pH value of discharge water at wastewater discharge pipe line P-10 It washes.
In accordance with the present invention it is preferred that the process of step (4) includes: to be filled with the nitrogen of 90~150 DEG C of 0.1~3MPa 0.5~3h is dried in the external filter.The nitrogen that nitrogen enters on pipeline P-2 only can be entered into valve and nitrogen goes out Waste gas outlet valve on mouth pipeline P-11 is opened, and the valve on remaining each pipeline is to close.Nitrogen can be exported by measurement In water content determine the drying for completing the external filter.
The second aspect of the present invention provides a kind of in-situ regeneration using Fischer-Tropsch synthesis device filter element of the invention The F- T synthesis system of method, the system include:
Fischer-Tropsch synthesis device E-1, multiple external filter E-2 with multiple filter element E-3, NaOH solution circulating pump E-4, Alkali liquor storage tank E-5 and lye pump E-6;Wherein,
Multiple external filter E-2 are parallel with one another, and pass through catalyst slurry intake pipeline P-1 and catalyst slurry discharge pipe Line P-9 is connected with Fischer-Tropsch synthesis device E-1;
Alkali liquor storage tank E-5 is connected to by lye discharge pipe P-8 with the bottom of external filter E-2, and passes through lye pump E-6 Enter the top that pipeline P-6 is connected to external filter E-2 with lye, for realizing immersion of the lye to filter element E-3 is used;
NaOH solution circulating pump E-4 is connected to the bottom of external filter E-2, and passes through lye pipeloop P-7 and external filter E-2 Top connection, for realizing flushing of the lye to filter element E-3 is used;
The nitrogen that outer company is additionally provided at the top of external filter E-2 enters pipeline P-2, water vapour enters pipeline P-3, water into Enter pipeline P-4 and synthetic oil export pipeline P-5;
The bottom of external filter E-2 is additionally provided with the wastewater discharge pipe line P-10 and nitrogen outlet pipeline P-11 of outer company;
Enter pipeline P-2 by nitrogen, water vapour enters pipeline P-3, water enters pipeline P-4, synthetic oil export pipeline P- 5, wastewater discharge pipe line P-10 and nitrogen outlet pipeline P-11 realizes emptying and drying to external filter E-2, and to mistake It the water vapor purging of filtering element E-3 and washs with water.
According to the present invention, Fischer-Tropsch synthesis device may include external filter described at least two, alternately in situ again It is raw.It can guarantee being carried out continuously for Fischer-Tropsch synthetic reaction process, not need to stop reactor, also do not need to dismantle the outer filtering Device is filtered the cleaning of element.
In the present invention, regenerated effect can be determined by measuring the filtration flux (Q) of the filter element.Specific method It can be with are as follows: for the filter element of known filter area (S), in 200~250 DEG C of temperature, filter the condition of pressure drop 0.05MPa Under, carry out the filter operation of synthetic oil catalyst slurries, the synthesis oil volume (V) that metering certain time (t) filters out, under Formula obtains filtration flux (Q):
According to Fig. 1, the implementation process of method provided by the invention be can be such that
It is defeated by catalyst slurry that the catalyst slurry that Fischer-Tropsch synthesis obtains is carried out in Fischer-Tropsch synthesis device E-1 Enter pipeline P-1 to convey into external filter E-2, be passed through from filter element E-3, the catalyst granules isolated is in the outer of filter element Side obtains synthetic oil on the inside of filter element and is discharged from synthetic oil export pipeline P-5.After a period of time, filter element E-3 Filtration flux decline, needs to regenerate, and the catalyst slurry conversion of Fischer-Tropsch synthesis device E-1 discharge is output to other outer mistake Filter, external filter to be regenerated start to carry out in-situ regeneration.
Fischer-Tropsch synthesis device E-1 is closed on the catalyst slurry pipeline P-1 of external filter E-2 conveying catalyst slurry Injection point valve, close external filter E-2 synthetic oil export pipeline P-5 on synthetic oil outlet valve;Nitrogen is opened to enter Nitrogen on pipeline P-2 enters valve, the nitrogen of 3~5MPa is introduced into external filter E-2, by urging in external filter E-2 Agent slurries are pressed into Fischer-Tropsch synthesis device E-1 by catalyst slurry discharge pipe P-9, empty urging in external filter E-2 Agent slurries close the slurry outlet valve on catalyst slurry discharge pipe P-9;It closes nitrogen and enters valve, open nitrogen and go out Nitrogen outlet valve on mouth pipeline P-11, is down to normal pressure for the pressure of external filter, and close nitrogen outlet valve.
It opens water vapour and enters the steam inlet valve on pipeline P-3,120~200 DEG C of water is passed through into external filter E-2 Steam, water vapour pass through the hole on filter element, synthetic oil remaining in filter element are blown out, from wastewater discharge pipe P-10 Discharge;Steam off inlet valve and wastewater outlet valve after 10~30min of water vapor purging.
It opens lye and enters the alkali liquor inlet valve on pipeline P-6, start lye pump E-6, by the alkali in alkali liquor storage tank E-5 Liquid is squeezed into external filter E-2, and lye is made to submerge filter element E-3, stops lye pump E-6, closes alkali liquor inlet valve, incited somebody to action Filtering element E-3 impregnates 0.1-24h at 25~150 DEG C in lye, is destroyed in the hole of filter element E-3 and is blocked using lye Catalyst.
The circulation alkali liquor inlet valve on lye pipeloop P-7 is opened, starts NaOH solution circulating pump E-4, by external filter E-2 In lye recycled, in lye cyclic process, keep lye outer from the inside of filter element E-3 to filter element E-3 Side passes through the hole of filter element E-3, and being backwashed will be taken out of by the catalyst granules that lye destroys in hole, thus real Existing screen pipe regeneration;Lye circulation time is 0.5~2h, stops NaOH solution circulating pump E-4, closes circulation alkali liquor inlet valve.
The lye export valve on lye discharge pipe P-8 is opened, the lye in external filter E-2 is vented to alkali liquor storage tank In E-5, it is then shut off circulation alkali liquor inlet valve.
It opens water and enters the clear water inlet valve on pipeline P-4 and introduce clear water to external filter E-2, it is residual in washing and filtering element Remaining lye;Open wastewater discharge pipe line P-10 on wastewater outlet valve flushing water is discharged, until discharge water pH value be 7~ 8 close clear water inlet valve and wastewater outlet valve.
The nitrogen outlet valve that the nitrogen that nitrogen enters on pipeline P-2 enters on valve and nitrogen outlet pipeline P-11 is opened, is drawn The nitrogen for entering 90~150 DEG C of 0.1~3MPa enters 0.5~3h of external filter E-2 purging and is dried, and completes regeneration.
After completing regeneration, nitrogen outlet valve is closed, external filter is forced into and the pressure in Fischer-Tropsch synthesis device E-1 Power is close, closes nitrogen inlet valve.
Open the slurry on the injection point valve and catalyst slurry discharge pipe P-9 on catalyst slurry intake pipeline P-1 Catalyst slurry is introduced external filter E-2, and opened on the synthetic oil export pipeline P-5 of external filter E-2 by liquid outlet valve Synthetic oil outlet valve, come into operation external filter E-2.
The present invention will be described in detail by way of examples below.In following embodiment, filtration flux passes throughIt measures.
Embodiment 1
The present embodiment is used to illustrate the in situ regeneration method of F- T synthesis filter element of the invention.
In F- T synthesis system, expense is carried out using iron-base fischer-tropsch synthesis catalyst in slurry bed ft synthetic reactor E-1 Hold in the palm synthetic reaction.It is connected to there are two external filter E-2 with Fischer-Tropsch synthesis device E-1 in system, pacifies in each external filter E-2 2 filter element E-3 are filled, screen pipe E-3 is stainless steel cloth sintered pipes, diameter 25.4mm, length 1.2m, 15 μm of aperture.
Filter element E-3 in one of external filter E-2 uses 1500h, in the filtering pressure drop of highest 0.1MPa Under, backwashing time interval has shortened to 5min, falls in the filtration pressure of 0.05MPa, filtration flux is down to 0.08m3/m2·h。 External filter E-2 needs are regenerated under production model, as shown in Figure 1.
(1) the injection point valve on catalyst slurry pipeline P-1 is closed, the synthesis on synthetic oil export pipeline P-5 is closed Oil export valve;It opens the nitrogen that nitrogen enters on pipeline P-2 and enters valve, the nitrogen of 3.2MPa is introduced into external filter, it will Catalyst slurry in external filter is pressed into Fischer-Tropsch synthesis device E-1 by catalyst slurry discharge pipe P-9;
It closes slurry outlet valve and nitrogen enters valve, open the nitrogen outlet valve on nitrogen outlet pipeline P-11, it will be outer The pressure of filter is down to normal pressure.
(2) it opens water vapour and enters the wastewater outlet on the steam inlet valve on pipeline P-3 and wastewater discharge pipe line P-10 Valve enters pipeline P-3 through water vapour and carries out purging 20min to the water vapour that external filter E-2 is passed through 150 DEG C, is then shut off steaming Vapour inlet valve and wastewater outlet valve.
(3) it opens lye and enters the alkali liquor inlet valve on pipeline P-6, start lye pump E-6, it will be in alkali liquor storage tank E-5 Sodium hydroxide solution (concentration is 15 weight %) is squeezed into external filter E-2, so that lye is submerged filter element E-3, is stopped lye E-6 is pumped, alkali liquor inlet valve, the lower immersion 4h by filter element E-3 at 80 DEG C are closed.
(4) the circulation alkali liquor inlet valve on lye pipeloop P-7 is opened, starts NaOH solution circulating pump E-4, by external filter Lye in E-2 carries out circulation 30min, stops NaOH solution circulating pump E-4, closes circulation alkali liquor inlet valve;Open lye discharge pipe Lye export valve on line P-8, the lye in external filter E-2 is vented into alkali liquor storage tank E-5, circulation alkali liquor is then shut off Inlet valve.
(5) it opens the clear water inlet valve that water enters on pipeline P-4 to be rinsed to external filter E-2 introducing clear water, open Flushing water is discharged wastewater outlet valve on wastewater discharge pipe line P-10, until closing clear water inlet valve when the pH value of discharge water is 8 With wastewater outlet valve.
(6) nitrogen outlet valve that the nitrogen that nitrogen enters on pipeline P-2 enters on valve and nitrogen outlet pipeline P-11 is opened, The nitrogen of 90 DEG C of 0.1MPa is entered external filter E-2 purging 3.0h to be dried, completes regeneration.
(7) nitrogen outlet valve is closed, continues to be passed through nitrogen to external filter, when pressure ratio F- T synthesis is anti-in external filter When answering in device the low 0.3MPa of pressure, nitrogen inlet valve is closed.
(8) it opens on the injection point valve and catalyst slurry discharge pipe P-9 on catalyst slurry intake pipeline P-1 Catalyst slurry is introduced external filter E-2, and opened on the synthetic oil export pipeline P-5 of external filter E-2 by slurry outlet valve Synthetic oil outlet valve, come into operation external filter E-2.
Filtration pressure of the filter element E-3 in highest 0.1MPa to be detected to fall, backwashing time interval is improved to 70min, It filters under pressure drop 0.05MPa, filtration flux is improved to 0.47m3/m2·h;Regeneration effect is good.
Embodiment 2
In F- T synthesis system, expense is carried out using iron-base fischer-tropsch synthesis catalyst in slurry bed ft synthetic reactor E-1 Hold in the palm synthetic reaction.It is connected to there are three external filter E-2 with Fischer-Tropsch synthesis device E-1 in system, pacifies in each external filter E-2 2 filter element E-3 are filled, screen pipe E-3 is stainless steel cloth sintered pipes, diameter 25.4mm, length 1.2m, 15 μm of aperture.
Filter element E-3 in one of external filter E-2 uses 1500h, in the filtering pressure drop of highest 0.1MPa Under, backwashing time interval has shortened to 5min, falls in the filtration pressure of 0.05MPa, filtration flux is down to 0.08m3/m2·h。 External filter E-2 needs are regenerated under production model, as shown in Figure 1.
(1) the injection point valve on catalyst slurry pipeline P-1 is closed, the synthesis on synthetic oil export pipeline P-5 is closed Oil export valve;It opens the nitrogen that nitrogen enters on pipeline P-2 and enters valve, the nitrogen of 4.0MPa is introduced into external filter, it will Catalyst slurry in external filter is pressed into Fischer-Tropsch synthesis device E-1 by catalyst slurry discharge pipe P-9;
It closes slurry outlet valve and nitrogen enters valve, open the nitrogen outlet valve on nitrogen outlet pipeline P-11, it will be outer The pressure of filter is down to normal pressure.
(2) it opens water vapour and enters the wastewater outlet on the steam inlet valve on pipeline P-3 and wastewater discharge pipe line P-10 Valve enters pipeline P-3 through water vapour and carries out purging 10min to the water vapour that external filter E-2 is passed through 200 DEG C, is then shut off steaming Vapour inlet valve and wastewater outlet valve.
(3) it opens lye and enters the alkali liquor inlet valve on pipeline P-6, start lye pump E-6, it will be in alkali liquor storage tank E-5 Sodium hydroxide solution (concentration is 10 weight %) is squeezed into external filter E-2, so that lye is submerged filter element E-3, is stopped lye E-6 is pumped, alkali liquor inlet valve, the lower immersion 8h by filter element E-3 at 50 DEG C are closed.
(4) the circulation alkali liquor inlet valve on lye pipeloop P-7 is opened, starts NaOH solution circulating pump E-4, by external filter Lye in E-2 carries out circulation 100min, stops NaOH solution circulating pump E-4, closes circulation alkali liquor inlet valve;Open lye discharge pipe Lye export valve on line P-8, the lye in external filter E-2 is vented into alkali liquor storage tank E-5, circulation alkali liquor is then shut off Inlet valve.
(5) it opens the clear water inlet valve that water enters on pipeline P-4 to be rinsed to external filter E-2 introducing clear water, open Flushing water is discharged wastewater outlet valve on wastewater discharge pipe line P-10, until closing clear water entrance when the pH value of discharge water is 7.5 Valve and wastewater outlet valve.
(6) nitrogen outlet valve that the nitrogen that nitrogen enters on pipeline P-2 enters on valve and nitrogen outlet pipeline P-11 is opened, The nitrogen of 150 DEG C of 0.5MPa is entered external filter E-2 purging 0.5h to be dried, completes regeneration.
(7) nitrogen outlet valve is closed, continues to be passed through nitrogen to external filter, when pressure ratio F- T synthesis is anti-in external filter When answering in device the low 0.3MPa of pressure, nitrogen inlet valve is closed.
(8) it opens on the injection point valve and catalyst slurry discharge pipe P-9 on catalyst slurry intake pipeline P-1 Catalyst slurry is introduced external filter E-2, and opened on the synthetic oil export pipeline P-5 of external filter E-2 by slurry outlet valve Synthetic oil outlet valve, come into operation external filter E-2.
Filtration pressure of the filter element E-3 in highest 0.1MPa to be detected to fall, backwashing time interval is improved to 80min, It filters under pressure drop 0.05MPa, filtration flux is improved to 0.50m3/m2·h;Regeneration effect is good.
Embodiment 3
In F- T synthesis system, expense is carried out using iron-base fischer-tropsch synthesis catalyst in slurry bed ft synthetic reactor E-1 Hold in the palm synthetic reaction.It is connected to there are four external filter E-2 with Fischer-Tropsch synthesis device E-1 in system, pacifies in each external filter E-2 2 filter element E-3 are filled, screen pipe E-3 is stainless steel cloth sintered pipes, diameter 25.4mm, length 1.2m, 15 μm of aperture.
Filter element E-3 in one of external filter E-2 uses 1500h, in the filtering pressure drop of highest 0.1MPa Under, backwashing time interval has shortened to 5min, falls in the filtration pressure of 0.05MPa, filtration flux is down to 0.08m3/m2·h。 External filter E-2 needs are regenerated under production model, as shown in Figure 1.
(1) the injection point valve on catalyst slurry pipeline P-1 is closed, the synthesis on synthetic oil export pipeline P-5 is closed Oil export valve;It opens the nitrogen that nitrogen enters on pipeline P-2 and enters valve, the nitrogen of 5.0MPa is introduced into external filter, it will Catalyst slurry in external filter is pressed into Fischer-Tropsch synthesis device E-1 by catalyst slurry discharge pipe P-9;
It closes slurry outlet valve and nitrogen enters valve, open the nitrogen outlet valve on nitrogen outlet pipeline P-11, it will be outer The pressure of filter is down to normal pressure.
(2) it opens water vapour and enters the wastewater outlet on the steam inlet valve on pipeline P-3 and wastewater discharge pipe line P-10 Valve enters pipeline P-3 through water vapour and carries out purging 30min to the water vapour that external filter E-2 is passed through 120 DEG C, is then shut off steaming Vapour inlet valve and wastewater outlet valve.
(3) it opens lye and enters the alkali liquor inlet valve on pipeline P-6, start lye pump E-6, it will be in alkali liquor storage tank E-5 Potassium hydroxide solution (concentration is 6 weight %) is squeezed into external filter E-2, so that lye is submerged filter element E-3, is stopped lye pump E-6 closes alkali liquor inlet valve, the lower immersion 10h by filter element E-3 at 100 DEG C.
(4) the circulation alkali liquor inlet valve on lye pipeloop P-7 is opened, starts NaOH solution circulating pump E-4, by external filter Lye in E-2 carries out circulation 60min, stops NaOH solution circulating pump E-4, closes circulation alkali liquor inlet valve;Open lye discharge pipe Lye export valve on line P-8, the lye in external filter E-2 is vented into alkali liquor storage tank E-5, circulation alkali liquor is then shut off Inlet valve.
(5) it opens the clear water inlet valve that water enters on pipeline P-4 to be rinsed to external filter E-2 introducing clear water, open Flushing water is discharged wastewater outlet valve on wastewater discharge pipe line P-10, until closing clear water inlet valve when the pH value of discharge water is 7 With wastewater outlet valve.
(6) nitrogen outlet valve that the nitrogen that nitrogen enters on pipeline P-2 enters on valve and nitrogen outlet pipeline P-11 is opened, The nitrogen of 120 DEG C of 0.3MPa is entered external filter E-2 purging 1.5h to be dried, completes regeneration.
(7) nitrogen outlet valve is closed, continues to be passed through nitrogen to external filter, when pressure ratio F- T synthesis is anti-in external filter When answering in device the low 0.3MPa of pressure, nitrogen inlet valve is closed.
(8) it opens on the injection point valve and catalyst slurry discharge pipe P-9 on catalyst slurry intake pipeline P-1 Catalyst slurry is introduced external filter E-2, and opened on the synthetic oil export pipeline P-5 of external filter E-2 by slurry outlet valve Synthetic oil outlet valve, come into operation external filter E-2.
Filtration pressure of the filter element E-3 in highest 0.1MPa to be detected to fall, backwashing time interval is improved to 60min, It filters under pressure drop 0.05MPa, filtration flux is improved to 0.42m3/m2·h;Regeneration effect is good.
From above-described embodiment as can be seen that using in situ regeneration method provided by the invention, Fischer-Tropsch provided by the invention is closed Effectively filter element can be cleaned in the case where not dismantling external filter at system, restore the mistake of filter element Effect is filtered, before filtration flux is compared to regeneration, improves 5.25~6.25 times.
It is described the prefered embodiments of the present invention in detail above in conjunction with attached drawing, still, the present invention is not limited thereto.At this , can be with various simple variants of the technical solution of the present invention are made in the range of the technology design of invention, including each technical characteristic It is combined with any other suitable method, these simple variants and combination equally should be considered as in disclosed in this invention Hold, all belongs to the scope of protection of the present invention.

Claims (10)

1. a kind of in situ regeneration method of Fischer-Tropsch synthesis device filter element, comprising:
(1) under production model, the catalyst slurry in the external filter except Fischer-Tropsch synthesis device will be set with nitrogen It is emptied;
(2) filter element in external filter is set with water vapor purging, removes remaining synthetic oil in the filter element, Obtain filter element to be regenerated;
(3) it with dipping by lye and rinses, wash with water the filter element to be regenerated again, obtain regeneration filter element;
(4) it is dried up to obtain the external filter of regeneration filter element with hot nitrogen, and external filter pressurization is reached close to expense Hold in the palm the pressure in synthesis reactor.
2. regeneration method according to claim 1, wherein the process emptied described in step (1) includes: to close outside described The injection point valve and synthetic oil outlet valve of filter, with the nitrogen of 3~5MPa by the catalyst slurry in the external filter After being pressed into paste state bed reactor, stops nitrogen and be passed through and close the slurry outlet valve of the external filter.
3. regeneration method according to claim 1, wherein the process of water vapor purging described in step (2) includes: to open The steam entry valve and wastewater outlet valve of the external filter are passed through water vapour in Xiang Suoshu external filter;It removes remaining Steam entry valve and wastewater outlet valve are closed after synthetic oil;The water vapor purging time is 10~30min, and the temperature of water vapour is 120~200 DEG C.
4. regeneration method according to claim 1, wherein the process of dipping by lye described in step (3) includes: to open institute The alkali liquor inlet valve for stating external filter submerges the filter element with lye, and impregnates the filter element at 25~150 DEG C 0.1~for 24 hours.
5. regeneration method according to claim 1, wherein the process of flushing described in step (3) includes: that starting lye follows Ring pump, circulates through the filter element for lye and backwashes, and lye circulation time is 0.5~2h.
6. according to claim 1, regeneration method described in any one of 4 and 5, wherein the lye is selected from the hydrogen of alkali metal Oxide, the hydroxide of alkaline-earth metal, the carbonate of alkali metal or alkali metal acid carbonate aqueous solution;It is preferred that institute Stating lye is sodium hydroxide solution or potassium hydroxide solution.
7. regeneration method according to claim 6, wherein the mass fraction of the lye is 0.5~35 weight %, preferably For 2~20 weight %, more preferably 5~15 weight %;The gauge of the dipping by lye be 0~1MPa, preferably 0~ 0.3MPa。
8. regeneration method according to claim 1, wherein the process washed with water described in step (3) includes: to draw water Enter and the filter element is rinsed or is backwashed, until the pH value of discharge water is 7~8.
9. regeneration method according to claim 1, wherein the process of step (4) include: by the 0.1 of 90~150 DEG C~ The nitrogen of 3MPa is filled with 0.5~3h in the external filter and is dried.
10. a kind of in-situ regeneration side using Fischer-Tropsch synthesis device filter element described in any one of claim 1-9 The F- T synthesis system of method, the system include:
Fischer-Tropsch synthesis device (E-1), multiple external filters (E-2), the NaOH solution circulating pump for having multiple filter elements (E-3) (E-4), alkali liquor storage tank (E-5) and lye pump (E-6);Wherein,
Multiple external filters (E-2) are parallel with one another, and pass through catalyst slurry intake pipeline (P-1) and catalyst slurry discharge pipe Line (P-9) is connected with Fischer-Tropsch synthesis device (E-1);
Alkali liquor storage tank (E-5) is connected to by lye discharge pipe (P-8) with the bottom of external filter (E-2), and passes through lye pump (E-6) and lye enters the top that pipeline (P-6) is connected to external filter (E-2), for realizing use lye to filter element (E-3) immersion;
NaOH solution circulating pump (E-4) is connected to the bottom of external filter (E-2), and passes through lye pipeloop (P-7) and external filter (E-2) top connection, for realizing flushing of the lye to filter element (E-3) is used;
The nitrogen that outer company is additionally provided at the top of external filter (E-2) enters pipeline (P-2), water vapour enters pipeline (P-3), water Into pipeline (P-4) and synthetic oil export pipeline (P-5);
The bottom of external filter (E-2) is additionally provided with the wastewater discharge pipe line (P-10) and nitrogen outlet pipeline (P-11) of outer company;
Enter pipeline (P-2) by nitrogen, water vapour enters pipeline (P-3), water enters pipeline (P-4), synthetic oil export pipeline (P-5), wastewater discharge pipe line (P-10) and nitrogen outlet pipeline (P-11) realize emptying and drying to external filter (E-2), And it to the water vapor purging of filter element (E-3) and washs with water.
CN201710666043.7A 2017-08-07 2017-08-07 The in situ regeneration method of Fischer-Tropsch synthesis device filter element and the F- T synthesis system of application in situ regeneration method Pending CN109382043A (en)

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Application publication date: 20190226