CN109382039A - Vacuum spraying fluidisation granulator - Google Patents

Vacuum spraying fluidisation granulator Download PDF

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Publication number
CN109382039A
CN109382039A CN201811507364.3A CN201811507364A CN109382039A CN 109382039 A CN109382039 A CN 109382039A CN 201811507364 A CN201811507364 A CN 201811507364A CN 109382039 A CN109382039 A CN 109382039A
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CN
China
Prior art keywords
roller
vacuum
discharging
pipe
heat exchanger
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811507364.3A
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Chinese (zh)
Inventor
寇天平
于杰
胡正忠
殷学高
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YANCHENG DAMING CHEMICAL MACHINERY CO Ltd
Original Assignee
YANCHENG DAMING CHEMICAL MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YANCHENG DAMING CHEMICAL MACHINERY CO Ltd filed Critical YANCHENG DAMING CHEMICAL MACHINERY CO Ltd
Priority to CN201811507364.3A priority Critical patent/CN109382039A/en
Publication of CN109382039A publication Critical patent/CN109382039A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/16Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Abstract

Vacuum spraying fluidisation granulator belongs to pelletizer technical field.It provides a kind of vacuum spraying fluidisation granulator of energy-saving, environmentally friendly production.It is fixedly connected in the fluidising chamber of tubular heat exchanger setting roller and by multiple frids with roller, hot water circuit recirculation hole is offered on partition, small particles material is taken to trickle down automatically at the top of roller and be heated on the tubulation of tubular heat exchanger by frid, discharging spiral is fixedly mounted in discharge nozzle, discharging bin is connected to discharge nozzle, pulse sprinklers are arranged in the fluidising chamber of roller and are mounted on inlet tube, inlet tube is fixedly mounted in feed pipe, condenser assembly is connected to feed pipe, the feed end of roller is obliquely installed upwards, roller is the closed roller with rack gear and rolling ring, vacuum is arranged in roller.The present invention solve the problems, such as roller slurry-spraying pelletizing machine and fluidized bed pelletizer waste heat discharge energy waste, achieved the purpose that it is environmentally friendly production and it is energy-saving.

Description

Vacuum spraying fluidisation granulator
Technical field
The invention belongs to pelletizer technical fields, more particularly to a kind of vacuum spraying fluidisation granulator.
Background technique
Pelletizer is a kind of forming machine that can be manufactured material into specific shape, and existing roller slurry-spraying pelletizing machine is because of height The generation of lagoon smell and aerosol that temperature generates by spraying, so inventing one kind can solve roller slurry-spraying pelletizing machine and fluidized bed The problem of energy waste is discharged in pelletizer waste heat, has achieved the purpose that environmentally friendly production and energy-saving pelletizer is art technology Personnel's technical problem urgently to be resolved.
Summary of the invention
In view of the deficiency of the prior art, the present invention provides a kind of vacuum spraying of energy-saving, environmentally friendly production Fluidisation granulator.
The technical solution used in the present invention is: vacuum spraying fluidisation granulator, including condenser assembly, inlet tube, arteries and veins Rush spray head, tubular heat exchanger, discharging spiral, roller, partition, feed pipe, discharge nozzle, discharging bin and multiple frids;It is described every Plate is fixed in roller and drum cavity is divided into vaporization chamber and fluidising chamber, outside the vaporization chamber of the discharge nozzle and roller End rotation connection, the feed pipe are connected to the rotation of the fluidisation outdoor end of roller, the stream of the tubular heat exchanger setting roller Change indoor and be fixedly connected by multiple frids with roller, hot water circuit recirculation hole is offered on the partition, frid is by small Grain material takes to trickle down automatically at the top of roller and heat on the tubulation of tubular heat exchanger, the discharging spiral is fixedly mounted on In discharge nozzle, the discharging bin is connected to discharge nozzle, and the pulse sprinklers are arranged in the fluidising chamber of roller and are mounted on feed liquor Guan Shang, the inlet tube are fixedly mounted in feed pipe, and the condenser assembly is connected to feed pipe, the feed end of the roller It is obliquely installed upwards, roller is the closed roller with rack gear and rolling ring, vacuum setting in roller.
The beneficial effects of the present invention are:
1. the present invention solves roller slurry-spraying pelletizing machine because high temperature sprays using the evaporation of vacuum and low temperature, no exhaust gas discharge The generation of lagoon smell and aerosol that mist generates, is recycled using hot water heating, and no waste heat discharge solves roller whitewashing Pelletizer and fluidized bed pelletizer waste heat discharge energy waste the problem of, achieved the purpose that it is environmentally friendly production and it is energy-saving.
2. the present invention uses pulse nebulization technique, spray effect is good, and the present invention realizes condensed water and is automatically drained out and vacuum state The function of self-emptying.
Detailed description of the invention
Fig. 1: schematic structural view of the invention;
Fig. 2: Fig. 1 A-A cross-sectional view;
Fig. 3: Fig. 1 B-B cross-sectional view;
Wherein: 1- tugboat;2- gear ring;3- frid;4- condenser assembly;5- inlet tube;6- adapter one;7- pulse spray Head;8- camera;9- rolling ring;10- returning charge spiral;11- tubular heat exchanger;12- passes in and out hot-water line;13- rotary joint two; 14- discharging spiral;15- passes in and out water swivel;16- discharging bin one;17- discharging bin two;18- outlet valve one;19- outlet valve Two;20- roller;21- partition;22- drainer;23- cryovial;24- communicating pipe;25- vacuum-pumping tube;26- steam enters pipe; 27- feed pipe;28- discharge nozzle;29- discharging bin;30- fluidising chamber;31- vaporization chamber;32- spiral stirs leaf;Leaf is stirred in 33- promotion.
Specific embodiment
As shown in FIG. 1 to 3, vacuum spraying fluidisation granulator, including condenser assembly 4, inlet tube 5, pulse sprinklers 7, Tubular heat exchanger 11, discharging spiral 14, roller 20, partition 21, feed pipe 27, discharge nozzle 28, discharging bin 29 and multiple frids 3;The partition 21 is fixed in roller 20 and 20 inner cavity of roller is divided into vaporization chamber 31 and fluidising chamber 30, the discharging Pipe 28 is connected to the rotation of 31 outer end of vaporization chamber of roller 20, and 30 outer end of fluidising chamber of the feed pipe 27 and roller 20, which rotates, to be connected Logical, the tubular heat exchanger 11 is arranged in the fluidising chamber 30 of roller 20 and is fixedly connected by multiple frids 3 with roller 20, institute It states and offers hot water circuit recirculation hole on partition 21, be equipped with multiple promotions with fluidising chamber 30 phase proximal end face on each frid 3 and stir The outer edge that the equal circular array of leaf 33 is arranged in each frid 3 is stirred in leaf 33, multiple promotions on each frid 3, and frid 3 passes through It pushes to stir leaf 33 and take small particles material to roller 20 top and trickle down automatically and be heated on the tubulation of tubular heat exchanger 11, it is described Discharging spiral 14 is fixedly mounted in discharge nozzle 28, and the discharging bin 29 is connected to discharge nozzle 28, and the setting of pulse sprinklers 7 exists It in the fluidising chamber 30 of roller 20 and is mounted on inlet tube 5,5 outer end of inlet tube is pierced by feed pipe 27 and pulse nebulization technique device connects Logical, the inlet tube 5 is fixedly mounted in feed pipe 27, and the condenser assembly 4 is connected to feed pipe 27, for roller to be discharged The feed end of steam in 20, the roller 20 is obliquely installed upwards, and the height of feed pipe 27 is higher than 28 height of discharge nozzle, roller 20 are placed on tugboat 1, and roller 20 is the closed roller with rack gear 2 and rolling ring 9, and motor drives roller 20 to revolve by gear ring 2 Turn, vacuum is arranged in roller 20.
The feed pipe 27 is connected to by rotary joint 1 with the rotation of roller 20, and described 28 one end of discharge nozzle passes through rotation Connector 2 13 is connected to the rotation of roller 20.
The discharging spiral 14 includes that disengaging hot-water line 12 and spiral stir leaf 32, and 12 one end of the disengaging hot-water line are closed to be set It sets and is fixedly connected in the middle part of the heat exchanger tube and partition 21 of tubular heat exchanger 11, disengaging 12 other end of hot-water line is pierced by discharging Pipe 28 is simultaneously equipped with disengaging water swivel 15, and the spiral is stirred leaf 32 and is fixedly mounted on disengaging hot-water line 12, and spiral is stirred Leaf 32 is arranged in discharge nozzle 28.
The hot water circuit recirculation hole opened up on the partition 21 is center through-hole, and passes through connecting rod and disengaging hot-water line 12 Described one end is fixedly connected.
Centre bore and multiple heat exchange nozzles are offered on the multiple frid 3, centre bore is used for across disengaging hot-water line 12, heat exchange nozzle is used for across heat exchanger tube.
The water inlet pipe and water outlet pipe of tubular heat exchanger 11 with disengaging water swivel 15 be connected to and be arranged in into In hot-water outlet pipe 12, to realize the hot water circuit of tubular heat exchanger 11.
The discharging bin 29 includes discharging bin 1, discharging bin 2 17, outlet valve 1 and outlet valve 2 19, the discharging The import in storehouse 1 is connected to discharge nozzle 28, the outlet and the inlet communication of discharging bin 2 17 and the connection of the two of discharging bin 1 Place is equipped with outlet valve 1, is equipped with outlet valve 2 19 on the discharge port of the discharging bin 2 17.
The condenser assembly 4 includes that enter pipe 26, vacuum-pumping tube 25, communicating pipe 24, drainer 22 and two cold for steam Frozen pipe 23;The steam enters 26 one end of pipe and is connected to feed pipe 27, and steam enters 26 other end of pipe and is connected to drainer 22, institute It states 25 one end of vacuum-pumping tube to be connected to vacuum pump, 25 other end of vacuum-pumping tube is connected to drainer 22, vacuum-pumping tube 25 and steam It is closed on into pipe 26 to be set with cryovial 23, and two cryovials 23 are sleeved on vacuum-pumping tube by being connected to communicating pipe 24 23 lower end of cryovial on 25 is equipped with chilled water inlet, is sleeved on steam and enters 23 upper end of cryovial of pipe 26 to go out equipped with chilled water Mouthful.
The vacuum spraying fluidisation granulator further includes multiple returning charge spirals 10, the multiple 10 uniform ring of returning charge spiral around Tubular heat exchanger 11 is arranged, and multiple returning charge spirals 10 are fixedly connected with roller 20.
The vacuum spraying fluidisation granulator further includes camera 8, and the camera 8 is mounted on inlet tube 5 and is located at At pulse sprinklers 7.
Workflow: 1, motor drives gear ring 2 and roller 20 to rotate, and returning charge spiral 10 is fixedly mounted in roller 20, with Roller 20 rotates together, and the material in equipment is transported to through returning charge spiral 10 from discharge end to the whitewashing end of fluidising chamber 30, material The material bed of continuous rolling is formed in the equipment of rotation.
2, configured liquid being pumped into pulse sprinklers 7 through feed pipe 5 and generates atomization, atomized drop is sprayed on material bed, So that material particles coat liquid film.
3, roller 20 then, is reversely rotated, is coated with the material of liquid film in the continual dried material of returning charge spiral 10 Under promotion, vaporization chamber 31 is flowed into, the material of liquid film is coated under the action of frid 3, continuously trickles down in tubular heat exchanger On 11 tubulation, fall in the gap of tubulation, material is heated.
4, the heat source of tubular heat exchanger 11 uses 80 DEG C to 90 DEG C hot water, changes by disengaging water swivel 15 into tubulation Hot device 11, the temperature lowering water of discharge, which reheats, to be recycled, and heating system is automatically controlled using PLC.
5, the vacuum of -100kp is pumped into roller 20 by vacuum pump, material reaches 40 DEG C of moisture and just evaporates, the steaming of generation Vapour is cooled to condensed water using PLC control discharge into condenser 4 by rotary joint 1.
6, material recycles after drying in the drum 20, and the bed of material gradually thickeies, and has more part by rotary joint 2 13 It is discharged in discharging bin 1 and discharging bin 2 17 with discharging spiral 14, discharging bin 1 controls exchange-column shift outlet valve using PLC One 18, outlet valve 2 19 reaches vacuum and discharges to normal pressure state, outlet valve 1, outlet valve 2 19 is closed after discharging, then will go out Feed bin 17 is evacuated charging.
7, fluidising chamber is equipped with camera 8, observes fluidized state in fluidising chamber, PLC control automatic adjustment 7 pulse of pulse sprinklers 20 revolving speed of frequency and roller, so that material is in fluidized state always.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (7)

1. a kind of vacuum spraying fluidisation granulator, it is characterised in that: including condenser assembly (4), inlet tube (5), pulse sprinklers (7), tubular heat exchanger (11), discharging spiral (14), roller (20), partition (21), feed pipe (27), discharge nozzle (28), go out Feed bin (29) and multiple frids (3);The partition (21) is fixed in roller (20) and is divided into roller (20) inner cavity Vaporization chamber (31) and fluidising chamber (30), the discharge nozzle (28) is connected to the rotation of vaporization chamber (31) outer end of roller (20), described Feed pipe (27) is connected to the rotation of fluidising chamber (30) outer end of roller (20), and roller (20) are arranged in the tubular heat exchanger (11) Fluidising chamber (30) in and be fixedly connected with roller (20) by multiple frids (3), offer hot water on the partition (21) and follow Small particles material is taken at the top of roller (20) to the tubulation for trickling down tubular heat exchanger (11) automatically by circulation through-hole, frid (3) Upper heating, the discharging spiral (14) are fixedly mounted in discharge nozzle (28), and the discharging bin (29) is connected to discharge nozzle (28), Pulse sprinklers (7) setting is in the fluidising chamber (30) of roller (20) and is mounted on inlet tube (5), the inlet tube (5) It is fixedly mounted in feed pipe (27), the condenser assembly (4) is connected to feed pipe (27), the feed end of the roller (20) It is obliquely installed upwards, roller (20) is the closed roller with rack gear (2) and rolling ring (9), the interior vacuum setting of roller (20).
2. vacuum spraying fluidisation granulator according to claim 1, it is characterised in that: the discharging spiral (14) include into Hot-water outlet pipe (12) and spiral are stirred leaf (32), and described disengaging hot-water line (12) one end is closed to be arranged and pass through tubular heat exchanger (11) it is fixedly connected in the middle part of heat exchanger tube and partition (21), disengaging hot-water line (12) other end is pierced by discharge nozzle (28), the spiral shell Rotation is stirred leaf (32) and is fixedly mounted in disengaging hot-water line (12), and spiral stirs leaf (32) setting in discharge nozzle (28).
3. vacuum spraying fluidisation granulator according to claim 2, it is characterised in that: the heat opened up on the partition (21) Water recycle stream through-hole is center through-hole, and is fixedly connected by connecting rod with disengaging hot-water line (12) described one end.
4. vacuum spraying fluidisation granulator according to claim 1, it is characterised in that: the discharging bin (29) includes discharging Storehouse one (16), discharging bin two (17), outlet valve one (18) and outlet valve two (19), the import and discharging of the discharging bin one (16) The connectivity part for managing (28) connection, the outlet of discharging bin one (16) and the inlet communication of discharging bin two (17) and the two is equipped with discharging Valve one (18) is equipped with outlet valve two (19) on the discharge port of the discharging bin two (17).
5. vacuum spraying fluidisation granulator according to claim 1, it is characterised in that: the condenser assembly (4) includes Steam enters pipe (26), vacuum-pumping tube (25), communicating pipe (24), drainer (22) and two cryovials (23);The steam into Enter pipe (26) one end to be connected to feed pipe (27), steam enters pipe (26) other end and is connected to drainer (22), described to vacuumize Pipe (25) one end is connected to vacuum pump, and vacuum-pumping tube (25) other end is connected to drainer (22), vacuum-pumping tube (25) and steam It is closed on into pipe (26) to be set with cryovial (23), and two cryovials (23) are connected to by communicating pipe (24), are sleeved on Cryovial (23) lower end on vacuum-pumping tube (25) is equipped with chilled water inlet, is sleeved on the cryovial (23) that steam enters pipe (26) Upper end is equipped with chilled water outlet.
6. vacuum spraying fluidisation granulator according to claim 1, it is characterised in that: the vacuum spraying fluidisation granulator It further include multiple returning charge spirals (10), the multiple returning charge spiral (10) uniform ring is arranged around tubular heat exchanger (11), multiple Returning charge spiral (10) is fixedly connected with roller (20).
7. vacuum spraying fluidisation granulator according to claim 1, it is characterised in that: the vacuum spraying fluidisation granulator It further include camera (8), the camera (8) is mounted on inlet tube (5) and is located at pulse sprinklers (7).
CN201811507364.3A 2018-12-11 2018-12-11 Vacuum spraying fluidisation granulator Pending CN109382039A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811507364.3A CN109382039A (en) 2018-12-11 2018-12-11 Vacuum spraying fluidisation granulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811507364.3A CN109382039A (en) 2018-12-11 2018-12-11 Vacuum spraying fluidisation granulator

Publications (1)

Publication Number Publication Date
CN109382039A true CN109382039A (en) 2019-02-26

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CN201811507364.3A Pending CN109382039A (en) 2018-12-11 2018-12-11 Vacuum spraying fluidisation granulator

Country Status (1)

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3946996A (en) * 1972-04-18 1976-03-30 Barmag Barmer Maschinenfabrik Aktiengesellschaft Mixing and granulating apparatus
CN1076721A (en) * 1993-02-11 1993-09-29 亨克尔两合股份公司 Be suitable as the particulate manufacture method of stain remover, washing composition and/or clean-out system
CN201263977Y (en) * 2008-05-29 2009-07-01 史文章 Negative-pressure evaporation granulator and negative-pressure evaporation product type self-cleaning toilet
US20110140294A1 (en) * 2008-06-27 2011-06-16 Brian Pyke Sulphur Granulation Apparatus and Process
CN202803194U (en) * 2012-07-06 2013-03-20 安徽金阳环保肥业有限公司 Drum granulating device of internally built rotary rollers
CN204017787U (en) * 2014-08-22 2014-12-17 临沭县宇博机械配件有限公司 For the slurry-spraying pelletizing machine that ecological organic fertilier is produced
CN204211660U (en) * 2014-11-09 2015-03-18 山东乐义生物工程科技有限公司 High nitrogen potassium sulfate production of compound fertilizer tablets press
CN105289410A (en) * 2015-11-17 2016-02-03 上海东富龙科技股份有限公司 Vacuum spray-freezing granulation device and method thereof
CN105536646A (en) * 2014-10-28 2016-05-04 绿色造粒技术有限公司 Fluidized bed granulation
CN107899509A (en) * 2017-11-06 2018-04-13 宜昌林峰设备制造有限公司 Dry granulating machine and control method
CN207562368U (en) * 2017-11-06 2018-07-03 上海敏杰制药机械有限公司 The dry machine of vacuum spraying band

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3946996A (en) * 1972-04-18 1976-03-30 Barmag Barmer Maschinenfabrik Aktiengesellschaft Mixing and granulating apparatus
CN1076721A (en) * 1993-02-11 1993-09-29 亨克尔两合股份公司 Be suitable as the particulate manufacture method of stain remover, washing composition and/or clean-out system
CN201263977Y (en) * 2008-05-29 2009-07-01 史文章 Negative-pressure evaporation granulator and negative-pressure evaporation product type self-cleaning toilet
US20110140294A1 (en) * 2008-06-27 2011-06-16 Brian Pyke Sulphur Granulation Apparatus and Process
CN202803194U (en) * 2012-07-06 2013-03-20 安徽金阳环保肥业有限公司 Drum granulating device of internally built rotary rollers
CN204017787U (en) * 2014-08-22 2014-12-17 临沭县宇博机械配件有限公司 For the slurry-spraying pelletizing machine that ecological organic fertilier is produced
CN105536646A (en) * 2014-10-28 2016-05-04 绿色造粒技术有限公司 Fluidized bed granulation
CN204211660U (en) * 2014-11-09 2015-03-18 山东乐义生物工程科技有限公司 High nitrogen potassium sulfate production of compound fertilizer tablets press
CN105289410A (en) * 2015-11-17 2016-02-03 上海东富龙科技股份有限公司 Vacuum spray-freezing granulation device and method thereof
CN107899509A (en) * 2017-11-06 2018-04-13 宜昌林峰设备制造有限公司 Dry granulating machine and control method
CN207562368U (en) * 2017-11-06 2018-07-03 上海敏杰制药机械有限公司 The dry machine of vacuum spraying band

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Application publication date: 20190226