CN109381215A - A kind of production method of Water ball - Google Patents
A kind of production method of Water ball Download PDFInfo
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- CN109381215A CN109381215A CN201811176064.1A CN201811176064A CN109381215A CN 109381215 A CN109381215 A CN 109381215A CN 201811176064 A CN201811176064 A CN 201811176064A CN 109381215 A CN109381215 A CN 109381215A
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- Prior art keywords
- water ball
- baking
- production method
- injecting glue
- glue
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B6/00—Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment
- A61B6/02—Devices for diagnosis sequentially in different planes; Stereoscopic radiation diagnosis
- A61B6/03—Computerised tomographs
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B6/00—Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment
- A61B6/58—Testing, adjusting or calibrating apparatus or devices for radiation diagnosis
Abstract
The invention discloses a kind of production methods of Water ball, comprising: blanking: according to the part size requirement in Water ball drawing, providing certain surplus capacity and cuts out part blank on made material；Baking: part blank is toasted；Part processing: the part blank after baking is cut according to drawing requirement, obtains the part of machine-shaping；Cleaning: the part after machine-shaping is cleaned；Paste protective layer；Paste protective layer in the position for needing to paste protective layer of part after cleaning；Injecting glue: in the position injecting glue that needs are bonded, Water ball is formed；Baking；Injecting glue Water ball after molding is toasted；Deburring: the Water ball toasted is modified, to reach the size in Water ball drawing；Cleaning.The production method of Water ball of the invention guarantees the quality of production using complete, specification production technology, and the quality of production is more stable, and product qualification rate is high.
Description
Technical field
The present invention relates to Water ball technical field, in particular to a kind of production method of Water ball.
Background technique
It is in X ray computer tomography as the performance test of CT machine, the Accurate Diagnosis state of an illness, calibration that CT machine, which uses Water ball,
Index critical component.Its production quality is guaranteed by production technology completely.
Using different process and process route, the quality and yield rate for producing such die body all can be different,
It can not produce qualified product because being ensured of without technique.
In existing similar technique, such as application No. is: 201320838594.4 Chinese patent discloses a kind of CT mass control
Detection Water ball processed carried out discussion to the control of such die body quality, and the purpose is to carry out to existing Catphan500 die body
It improves, directly built-in Water ball, means are stated how the function and performance of existing die body are realized in structure, are related to
And such some die body quality problems are arrived, but its production technology was not all discussed in detail, it is difficult to guarantee that the quality of production is stablized.
For general production, if only the structure of die body is provided, including the mutual alignment and size pass between part
System does not produce die body in accordance with quality standard surely, is even able to carry out production, but it is incident be product quality without
Method is guaranteed, and leads to decrease in yield, and the production cost increases, and seriously affects the time of delivery, reduces to the credit rating of client.
Production technology is the key that determine product quality, has been without the fact that argue, especially complete production technology not only may be used
To guarantee product quality, but also production cost can be saved, reduce the requirement to operator.
Summary of the invention
The present invention is directed to above-mentioned problems of the prior art, proposes a kind of production method of Water ball, using it is complete,
The production technology of specification guarantees the quality of production, and the quality of production is more stable, and product qualification rate is high.
In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
The present invention provides a kind of production method of Water ball comprising following steps:
S11: according to the part size requirement in Water ball drawing, certain surplus capacity blanking: is provided on making material
Cut out part blank；
S12: baking: the part blank is toasted；
S13: part processing: the part blank after baking is cut according to drawing requirement, obtains machine-shaping
Part；
S14: cleaning: the part after machine-shaping is cleaned；
S15: it pastes protective layer: pasting protective layer in the position for needing to paste protective layer of part after cleaning；
S16: injecting glue: in the position injecting glue that needs are bonded, Water ball is formed；
S17: baking: injecting glue Water ball after molding is toasted；
S18: deburring: the Water ball toasted is modified, to reach the size in Water ball drawing；
S19: cleaning: the Water ball complete to deburring cleans.
Preferably, the step S12 is specifically included:
S121: it is placed on the part blank is smooth on grill；
S122: the part blank is put into baking oven and toasts by setting baking temperature and baking time；
S123: it is taken out after so that the part blank toasted is naturally cooled to room temperature in baking oven.
Preferably, the step S16 is specifically included:
S161: glue uses the first glue and curing agent, matches according to 100:5 volume ratio, after mixing evenly using calming the anger
Sealing makes to generate negative pressure in bottle, places a period of time injecting glue again after bubble collapse；
S162: first observing the bubble at injecting glue position after injecting glue, if any bubble, bubble is chosen；
S163: after first glue curing, checking whether there is starved, if any starved, is repaired with the second glue,
Make the second glue curing.
Two different glue i.e. the first glue and the second glue are used in above-mentioned steps, carry out injecting glue and repairing, this two
Chemical reaction can be generated after kind glue mixing, adhesive effect is more preferable.
Preferably, the step S17 is specifically included:
S171: it is toasted again after the Water ball after injecting glue is placed a period of time；
S172: the Water ball after injecting glue is put into baking oven and toasts by setting baking temperature and baking time；
S173: it is taken out after so that the Water ball toasted is naturally cooled to room temperature in baking oven.
Preferably, the step S18 is specifically included:
S181: before deburring, institute's hole of high-temperature plastic closing Water ball is used；
S182: extra part is removed using corresponding cutter.
Preferably, before the step S11 further include:
S101: it examines；It tests to the making material.
Preferably, the step S101 is specifically included:
S1011: examine whether the making material has pasting protective film；
S1012: examining the appearance of the making material, check surface whether have draw damage, deform, defect, check described
Whether bubble, stain are had in making material；
S1013: examine whether the light transmittance of the making material is greater than 80 ﹪；
S1014: tearing the protective film, carries out baking test, after the making material naturally cools to room temperature, inspection is
It is no to have contraction；
S1015: the making material after baking is cleaned, has checked whether slight crack；
S1016: the flatness of the making material is examined.
Preferably, between the step S101 and step S11 further include:
S102: storage；The making material after inspection is stored according to memory requirement.
Preferably, between the step S18 and step S19 further include:
S103: polishing；The outer surface of the Water ball complete to deburring polishes, and makes its clear transparent.
Preferably, the step S103 is specifically included:
S1031: rough polishing first is carried out with thick waterproof abrasive paper；
S1032: and then fine polishing is carried out with thin waterproof abrasive paper again.
Compared to the prior art, the invention has the following advantages that
(1) production method of Water ball of the invention solves the problems, such as that the current Water ball quality of production is unstable, uses
Completely, the production technology standardized guarantees the quality of production, and the quality of production is more stable, and product qualification rate is high；
(2) production method of Water ball of the invention, including step S12 and step S17, in important processing or behaviour each time
It is all toasted before making to reject the moisture in material, improves product quality, and extend making for the Water ball to complete
Use the service life；
(3) production method of Water ball of the invention gives the standard operation method and technique requirement of each step, energy
It enough better ensures that the quality of production, improves product qualification rate；
(4) production method of Water ball of the invention proposes the injecting glue technical requirements and baking technology requirement of specification, energy
It enough better ensures that the quality of production, improves product qualification rate.
Certainly, it implements any of the products of the present invention and does not necessarily require achieving all the advantages described above at the same time.
Detailed description of the invention
Embodiments of the present invention are described further with reference to the accompanying drawing:
Fig. 1 is the flow chart of the production method of the Water ball of the embodiment of the present invention；
Fig. 2 is the flow chart of the production method of the Water ball of presently preferred embodiments of the present invention；
Fig. 3 is the flow chart of the production method of the Water ball of another preferred embodiment of the invention；
Fig. 4 is the flow chart of the production method of the Water ball of another preferred embodiment of the invention.
Specific embodiment
It elaborates below to the embodiment of the present invention, the present embodiment carries out under the premise of the technical scheme of the present invention
Implement, the detailed implementation method and specific operation process are given, but protection scope of the present invention is not limited to following implementation
Example.
In conjunction with Fig. 1, the preferred embodiment of the production method of Water ball of the invention is described in detail, as shown in Figure 1,
Itself the following steps are included:
S11: blanking；According to the part size requirement in Water ball drawing, the surplus capacity of 1~2mm is provided in the production
Part blank is cut out on material；
S12: baking；Part blank is toasted；
S13: part processing；Frock clamp is designed, formulates reasonable cutting data, and select reasonably according to material property
Cutting fluid and cutting parameter cut the part blank after baking according to drawing requirement, obtain the part of machine-shaping；
By taking acrylic material as an example, 1) acrylic dedicated tool is used, must not be mixed with metal knife, acrylic special cutter
The optimized cutting cutting-tool angle of tool and the Cutting tool angle of other materials are different；2) raw material are first checked before machining
It is whether intact, it draws and damages and modification either with or without surface, plate flatness is within 0.3mm；3) overall process is processed there is not allowed that drawing
It damages, lack material；4) machine adds within part roughness 1.6；5) dimensional tolerance strictly presses sop mark；6) machined surface there is not allowed that crackle,
Flash lacks material；7) process is transferred to next process with turnover box after processing is completed in time, and semi-finished product are both needed to smooth placement.
S14: cleaning；Part after machine-shaping is cleaned；
1) removal protective film checks open defect, draws and damages, lacks the bad phenomenons such as material, flash；2) isopropanol, non-dust cloth are used
Product is cleaned comprehensively, including surfaces externally and internally, machine add face and right angle；3) clean after there is not allowed that any naked eyes visible crack,
Spot.
S15: protective layer is pasted；In addition to viscose glue position, protective layer is pasted at other positions that may adhere to glue；
S16: injecting glue；In the position injecting glue (designed according to structure and determine that position needs viscose glue) that needs are bonded, formed
Water ball；
S17: baking；Injecting glue Water ball after molding is toasted；
S18: deburring；The Water ball toasted is modified, to reach the size in Water ball drawing；
S19: cleaning；The Water ball complete to deburring cleans；
Cleaning requirement: 1) first with product surface dust after clear water cleaning polishing；2) be then placed in supersonic wave cleaning machine into
Row cleaning.Set supersonic wave cleaning machine: 55 degree of water temperature, electric current 25A, the time 5 minutes；3) product is completely immersed in cleaning machine sink
Interior, product is not less than 100mm apart from flume wall；4) it takes out after cleaning, is rinsed with clear water, then is water stain with air gun removal surface；5)
It is put into week vanning and is transferred to next process.
Specifically, step S12 is specifically included:
S121: it is placed on part blank is smooth on grill, to prevent part blank from deforming；
S122: part blank is put into baking oven and toasts by setting baking temperature and baking time；With acrylic material
For, baking temperature is set as 65 °；Baking time is 3 hours；
S123: taking out after so that the part blank toasted is naturally cooled to room temperature in baking oven, and oven door cannot open wide cold
But.
Step S12, which is completed, to be toasted part blank before part processing to reject the moisture in material, when heating
Between length strict control, contained humidity cannot completely remove in too short material, and the time is too long, and that acrylic board material can be made to accelerate is old
Change, influences service life；And using fixed baking time, fixed heating time can protect positive front and back batch products quality
Unanimously.
Specifically, step S16 includes:
S161: glue is matched using Degussa 190 and curing agent 20 according to 100:5 volume ratio, after mixing evenly using pressure
Sealing gland mouth makes to generate negative pressure in bottle, places a period of time injecting glue again after bubble collapse；
S162: first observing the bubble at injecting glue position after injecting glue, if any bubble, is chosen bubble with needle；
S163: after 190 glue curing of Degussa, checking whether there is starved, if any starved, with 192 glue of Degussa into
Row repairing, and irradiated with UV lamp, make 192 glue curing of Degussa；
In addition, injecting glue is needed in constant temperature, constant humidity, dustfree environment operation；Gluing temperature is set as 25 ° ± 3 °.
Degussa 190 is used in above-mentioned steps when injecting glue, Degussa 192 is used when repairing, using two different glue,
Chemical reaction is generated after two kinds of glue mixing, adhesive effect is more preferably.
Specifically, step S17 includes:
S171: it is toasted again after the Water ball after injecting glue is placed a period of time；By taking acrylic material as an example, it is small to place 6~8
When；
S172: the Water ball after injecting glue is put into baking oven and toasts by setting baking temperature and baking time；With sub- gram
For dead-wood material, baking temperature is set as 65 °；Baking time is 3 hours；
S173: taking out after so that the Water ball toasted is naturally cooled to room temperature in baking oven, and oven door cannot open wide cooling.
Step S17, which is completed, toasts to reject the moisture in material the Water ball after injecting glue before deburring, adds
Hot length of time strict control, contained humidity cannot completely remove in too short material, and the time is too long to make acrylic board material add
Fast aging, influences service life；And using fixed baking time, fixed heating time can protect positive front and back batch products
Uniform quality.
Specifically, step S18 includes:
S181: before deburring, using institute's hole of high-temperature plastic closing Water ball, foreign matter or dust is avoided to enter production
Inside product；
S182: extra part, including excessive glue are removed using corresponding cutter；
Material is lacked, turned-down edge, overlap, draws and damages in addition, must not have in deburring overall process；Repairing section need to be smooth, there is not allowed that saw
Dentation wavy repairs section.
In preferred embodiment, before step S11 further include: S101: examining；It tests to making material, flow chart
As shown in Figure 2.
Specifically, step S101 is specifically included:
S1011: examine whether making material has pasting protective film；
Making material needs two-sided pasting protective film, pipe diameter be less than 200mm can single side pad pasting, negotiate to transport with supplier
How the links such as defeated, storage avoid raw material from scratching；
S1012: examining the appearance of making material, check surface whether have draw damage, deform, defect, check making material
Inside whether there is phenomena such as bubble, stain；
S1013: examine whether the light transmittance of making material is greater than 80 ﹪；
S1014: tearing protective film, carries out baking test, 65 ° ± 1 ° of temperature, toasts 3 hours, material is natural in baking oven
Being cooled to room temperature rear can be taken off, it is ensured that ungauged regions；
S1015: cleaning the making material after baking with isopropanol, there is not allowed that finding of naked eye crackle；
S1016: the flatness of making material is examined.
In preferred embodiment, between step S101 and step S11 further include: S102: storage；To the making material after inspection
It is stored according to memory requirement, flow chart is as shown in Figure 3.By taking acrylic material as an example, storage and environmental requirement are as follows: 1) warm
25 ° ± 3 ° of degree；2) 65 ° ± 10 ° of humidity；3) smooth placement can stack, and store constant temperature storeroom.
In preferred embodiment, between step S18 and step S19 further include: S103: polishing；The Water ball complete to deburring
Outer surface is polished, its clear transparent is made, must not have in polishing process draw damage, it is necessary to corner angle are clearly demarcated, there is not allowed that step on side,
Pit, seam trace, flow chart are as shown in Figure 4.
Specifically, step S103 is specifically included:
S1031: rough polishing first is carried out with thick waterproof abrasive paper 280#；
S1032: and then gradually fine polishing is carried out with thin waterproof abrasive paper 600#, 1200# again.
It finally can also include being packed to Water ball in above-described embodiment, protect Water ball surface so as to rear reforwarding
It is defeated.
The production method of Water ball of the invention guarantees the quality of production using complete, specification production technology, produces matter
Measure more stable, product qualification rate is high, extends the service life of the Water ball to complete；, and production cost has been saved,
Reduce the requirement to operator.
Disclosed herein is merely a preferred embodiment of the present invention, these embodiments are chosen and specifically described to this specification, is
Principle and practical application in order to better explain the present invention is not limitation of the invention.Anyone skilled in the art
The modifications and variations done within the scope of specification should all be fallen in the range of of the invention protect.
Claims (10)
1. a kind of production method of Water ball characterized by comprising
S11: it blanking: according to the part size requirement in Water ball drawing, provides certain surplus capacity and is cut out on making material
Part blank；
S12: baking: the part blank is toasted；
S13: part processing: the part blank after baking is cut according to drawing requirement, obtains the zero of machine-shaping
Part；
S14: cleaning: the part after machine-shaping is cleaned；
S15: it pastes protective layer: pasting protective layer in the position for needing to paste protective layer of part after cleaning；
S16: injecting glue: in the position injecting glue that needs are bonded, Water ball is formed；
S17: baking: injecting glue Water ball after molding is toasted；
S18: deburring: the Water ball toasted is modified, to reach the size in Water ball drawing；
S19: cleaning: the Water ball complete to deburring cleans.
2. the production method of Water ball according to claim 1, which is characterized in that the step S12 includes:
S121: it is placed on the part blank is smooth on grill；
S122: the part blank is put into baking oven and toasts by setting baking temperature and baking time；
S123: it is taken out after so that the part blank toasted is naturally cooled to room temperature in baking oven.
3. the production method of Water ball according to claim 1, which is characterized in that the step S16 includes:
S161: glue uses the first glue and curing agent, matches according to 100:5 volume ratio, is sealed after mixing evenly using calming the anger,
Make to generate negative pressure in bottle, places a period of time injecting glue again after bubble collapse；
S162: first observing the bubble at injecting glue position after injecting glue, if any bubble, bubble is chosen；
S163: after first glue curing, checking whether there is starved, if any starved, is repaired with the second glue, makes
Two glue curings.
4. the production method of Water ball according to claim 1, which is characterized in that the step S17 includes:
S171: it is toasted again after the Water ball after injecting glue is placed a period of time；
S172: the Water ball after injecting glue is put into baking oven and toasts by setting baking temperature and baking time；
S173: it is taken out after so that the Water ball toasted is naturally cooled to room temperature in baking oven.
5. the production method of Water ball according to claim 1, which is characterized in that the step S18 includes:
S181: before deburring, institute's hole of high-temperature plastic closing Water ball is used；
S182: extra part is removed using corresponding cutter.
6. the production method of Water ball according to claim 1, which is characterized in that before the step S11 further include:
S101: it examines；It tests to the making material.
7. the production method of Water ball according to claim 6, which is characterized in that the step S101 includes:
S1011: examine whether the making material has pasting protective film；
S1012: examining the appearance of the making material, check surface whether have draw damage, deform, defect, check the production
Whether bubble, stain are had in material；
S1013: examine whether the light transmittance of the making material is greater than 80%；
S1014: tearing the protective film, carries out baking test and has checked whether after the making material naturally cools to room temperature
It shrinks；
S1015: the making material after baking is cleaned, has checked whether slight crack；
S1016: the flatness of the making material is examined.
8. the production method of Water ball according to claim 6, which is characterized in that the step S101 and step S11 it
Between further include:
S102: storage；The making material after inspection is stored according to memory requirement.
9. the production method of Water ball according to claim 1, which is characterized in that between the step S18 and step S19
Further include:
S103: polishing；The outer surface of the Water ball complete to deburring polishes, and makes its clear transparent.
10. the production method of Water ball according to claim 9, which is characterized in that the step S103 includes:
S1031: rough polishing first is carried out with thick waterproof abrasive paper；
S1032: and then fine polishing is carried out with thin waterproof abrasive paper again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811176064.1A CN109381215A (en) | 2018-10-10 | 2018-10-10 | A kind of production method of Water ball |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811176064.1A CN109381215A (en) | 2018-10-10 | 2018-10-10 | A kind of production method of Water ball |
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| CN109381215A true CN109381215A (en) | 2019-02-26 |
Family
ID=65426689
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| CN201811176064.1A Pending CN109381215A (en) | 2018-10-10 | 2018-10-10 | A kind of production method of Water ball |
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Application publication date: 20190226 |