CN109378135A - Roller, which is matched, closes dabbing felt flat wire method of lacquering and its flat wire coating machine - Google Patents
Roller, which is matched, closes dabbing felt flat wire method of lacquering and its flat wire coating machine Download PDFInfo
- Publication number
- CN109378135A CN109378135A CN201811495861.6A CN201811495861A CN109378135A CN 109378135 A CN109378135 A CN 109378135A CN 201811495861 A CN201811495861 A CN 201811495861A CN 109378135 A CN109378135 A CN 109378135A
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- CN
- China
- Prior art keywords
- flat wire
- roller
- felt
- paint
- dabbing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
- H01B13/165—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying by spraying
Abstract
Match the invention discloses a kind of roller and closes dabbing felt flat wire method of lacquering and its flat wire coating machine, it includes rotating mechanism, driving device, paint bath, roller, upper dabbing felt and clout removing device, the top position of roller is arranged in by rotating mechanism for upper dabbing felt, and energy rotary push is on the roller；Roller rotation takes up paint vehicle, it is painted using the paint vehicle in the flat wire slot of roller to the lower surface of flat wire, absorption is carried out using the paint vehicle on upper dabbing felt pair roller barrel outer peripheral surface simultaneously and blocking forms paint vehicle stack layer, the paint vehicle stack layer automatically flows into the upper surface that flat wire slot is covered on flat wire, and the blade coating realization of upper dabbing felt is combined to paint the upper surface of flat wire, it ensure that on flat wire, lower surface, which has, is coated with enough japanning amounts, it then again will be on flat wire by clout removing device, the extra paint vehicle in lower surface strikes off, it realizes on flat wire, lower surface is respectively formed on one layer uniformly, the coat of paint of consistency of thickness, effect of painting is good, product quality is effectively ensured.
Description
Technical field
The invention belongs to flat wire paint technology fields, and in particular to a kind of roller with close dabbing felt flat wire method of lacquering and
Its flat wire coating machine.
Background technique
Flat wire is different from round wires, after round wires japanning, the reason of because of round wires surface tension, has levelling effect can preferably uniformly
It is coated on round wires surface.
The japanning mode of traditional flat wire is coated by upper and lower surfaces of the upper and lower felt to flat wire, and lower felt is straight
It connects and is connected with paint bath, adsorption and permeation can be carried out to the insulated paint in paint bath；And upper felt is exhausted on lower felt by adsorbing
Edge paint, which is just able to achieve, coats the upper surface of flat wire, such japanning mode will lead to the coat of paint of the upper surface of flat wire compared with
Thin, the width of flat wire is bigger, then the thickness disparity of the coat of paint of the upper and lower surfaces of flat wire is more obvious, it is difficult to guarantee product quality.
Publication number " CN103871690B ", entitled " fine painting enamelled sheet wires device ", it discloses a kind of fine paints
Packet flat wire device for painting comprising paint case, painting installation and baker, painting installation include japanning platform, and japanning platform upper is set
It is equipped with paint solution slot, sets the first japanning felt above paint solution slot, its underpart is immersed in paint solution slot and fixed relative to one another, and upper part is not
Lower than the upper surface of japanning platform, the first japanning felt top is correspondingly provided with the second japanning felt, and pressing plate gland is in the second japanning
The upper surface of felt is equipped with metering pump between paint case and painting installation.The fine painting enamelled sheet wires device, painting installation
Floating coating felt is installed on above paint solution, and japanning is integrated with conducting wire cladding, the first and second felt self-priming paint solution and to conducting wire
Japanning, cladding.It is equipped with metering pump, and in lacquering process, metering pump controls paint solution conveying capacity by adjusting revolving speed can control
The film thickness of system japanning conducting wire.But it is still to carry out absorption paint solution by the first japanning felt of lower position, then
It is transferred on the second japanning felt again, since the adsorbance of the first japanning felt is limited, equally exists the upper and lower surfaces of flat wire
The problem in uneven thickness of the coat of paint.
Summary of the invention
In view of the above-mentioned deficiencies, one of the object of the invention is, provides a kind of easy to operate, can effectively promote the painting of flat wire
The roller of paint effect, which is matched, closes dabbing felt flat wire method of lacquering；
The object of the invention also resides in, and provides a kind of smart structural design, rationally, and it is flat to paint that effect is good and work efficiency is high for flat wire
Line coating machine.
To achieve the above object, the technical solution provided by the present invention is: a kind of roller is painted with dabbing felt flat wire is closed
Method comprising following steps:
(1) roller rotation takes up paint vehicle, paints to the lower surface of the flat wire by the flat wire slot on roller；
(2) paint vehicle of the dabbing felt pressing on roller, pair roller barrel outer peripheral surface carries out absorption on and blocking forms paint vehicle stack layer, should
Paint vehicle stack layer automatically flows into the upper surface that flat wire slot is covered on the flat wire, and the blade coating of upper dabbing felt is combined to realize to flat wire
Upper surface paint；
(3) the extra paint vehicle of the upper and lower surfaces of flat wire is struck off, is respectively formed on one layer uniformly with the upper and lower surfaces in flat wire
The coat of paint；
(4) (1) to (3) is repeated, until coating to required japanning thickness, realizes flat wire japanning purpose.
As an improvement of the present invention, the upper dabbing felt is rotated away from roller formation one facilitates the pre- of operation to leave a blank
Between.
As an improvement of the present invention, boss is formed between adjacent two flat wires slot, is equipped on the boss and is conducive to take
The capaciting material groove of more paint vehicles.
A kind of flat wire coating machine comprising rotating mechanism, driving device, paint bath, roller, upper dabbing felt and clout strike off dress
It sets, the roller is arranged in paint bath by shaft, and the rotating mechanism is arranged in paint bath side, and the roller can be driven to turn
Dynamic, the upper dabbing felt is arranged in the top position of roller by rotating mechanism, and energy rotary push is on the roller, the roller
Several flat wire slots are equipped at intervals on the outer peripheral surface of cylinder, the front position of roller is arranged in the clout removing device.
As an improvement of the present invention, the driving device includes motor and driving gear set, and the motor passes through biography
Moving gear group drives the roller rotation.
As an improvement of the present invention, the rotating mechanism includes rotary shaft, spiral arm, pressing plate and shank of the key, the rotation
The top position of paint bath is arranged in by supporting plate for the both ends of axis, and the upper lateral of the spiral arm is equipped with to be adapted with the rotary shaft
Axis hole, the top surface of the spiral arm is vertically equipped with the threaded hole being connected with the axis hole, and the threaded shank of the shank of the key is screwed into spiral shell
Pit simultaneously presses against in the rotary shaft, and the pressing plate is arranged in the lower part of spiral arm by screw and forms one can be by the felt
The clip slot clamped.
As an improvement of the present invention, boss is formed between adjacent two flat wires slot, which is equipped with capaciting material groove.
As an improvement of the present invention, the clout removing device includes bottom plate, briquetting, lower painting felt and upper painting hair
Felt, the lower painting felt are arranged on bottom plate, and the briquetting is located in the top position of bottom plate, and the upper painting felt setting is being pressed
The lower surface of block, and applied on this and form the cable-through hole for allowing flat wire to pass through between felt and lower painting felt.
As an improvement of the present invention, the outgoing line position of the corresponding cable-through hole is equipped in bottom plate and can position briquetting
The bumping post blocked.
As an improvement of the present invention, the lower position of the clout removing device is equipped with after-paint and contains slot.
The invention has the benefit that technical solution of the present invention is reasonable, paint vehicle is taken up by roller rotation, utilizes roller
Paint vehicle in flat wire slot paints to the lower surface of flat wire, while being carried out using the paint vehicle on upper dabbing felt pair roller barrel outer peripheral surface
Absorption and blocking form paint vehicle stack layer, which automatically flows into the upper surface that flat wire slot is covered on flat wire, and combines upper pressure
The blade coating realization of felt paints to the upper surface of flat wire, ensure that the upper and lower surfaces of flat wire have and is coated with enough paintings
Then paint amount is again struck off the extra paint vehicle of the upper and lower surfaces of flat wire by clout removing device, realize the upper and lower table in flat wire
Face is respectively formed on one layer of uniform, consistency of thickness coat of paint, and japanning effect is good, and product quality is effectively ensured；It is provided by the invention
Flat wire coating machine, overall construction design is ingenious, reasonable, easily controllable, at low cost, is conducive to production, not only paints high-efficient, but also
Effect of painting is good, and product quality is effectively ensured, convenient for being widely applied.
With reference to the accompanying drawings and examples, the invention will be further described.
Detailed description of the invention
Fig. 1 is structural representation Fig. 1 of the invention.
Fig. 2 is structural representation Fig. 2 of the invention.
Fig. 3 is the structural schematic diagram of in the middle of the roller of the present invention.
Fig. 4 is the local A structure enlargement diagram in Fig. 3.
Specific embodiment
Embodiment: referring to Fig. 1 to Fig. 4, a kind of flat wire coating machine is present embodiments provided comprising rotating mechanism 1, driving
Device 2, paint bath 3, roller 4, upper dabbing felt 5 and clout removing device 6, the roller 4 are arranged in paint bath 3 by shaft, tool
Body, the inner wall of paint bath 3 is equipped with bearing block, and the shaft of roller 4 is arranged on the bearing of bearing block.The periphery of the roller 4
Several flat wire slots 41 are equipped at intervals on face, forming boss 42 by paint vehicle in 42 energy band of boss between adjacent two flat wires slot 41 is
It is more conducive to take more paint vehicles, capaciting material groove 43 is equipped with also on boss 42.The depth of the capaciting material groove 43 is less than the depth of flat wire slot 41
Degree.In rotation, more paint vehicles can be taken by capaciting material groove 43, paint vehicle is more conducively coated uniformly on to the upper surface of flat wire 8.
The rotating mechanism 1 is arranged in 3 side of paint bath, and the roller 4 can be driven to rotate, specifically, the driving fills
Setting 2 includes motor 21 and driving gear set 22, which includes driving gear and driven gear, and the driven gear is solid
It is scheduled in the shaft of roller 4, the driving gear is fixed in the drive shaft of motor 21, and is meshed with the driven gear.
The motor 21 drives the roller 4 to rotate by driving gear set 22.
The top position of roller 4 is arranged in by rotating mechanism 1 for the upper dabbing felt 5, and energy rotary push is in the roller 4
On.Specifically, the rotating mechanism 1 includes rotary shaft 11, spiral arm 12, pressing plate 13 and shank of the key 14, the both ends of the rotary shaft 11
The top position of paint bath 3 is set by supporting plate 15, and the upper lateral of the spiral arm 12 is equipped with to be adapted with the rotary shaft 11
Axis hole, the top surface of the spiral arm 12 is vertically equipped with the threaded hole being connected with the axis hole, and the threaded shank of the shank of the key 14 is twisted
Enter threaded hole and press against in the rotary shaft 11, the pressing plate 13 is arranged in the lower part of spiral arm 12 by screw and forms an energy
The clip slot that the felt is clamped.
The front position of roller 4 is arranged in the clout removing device 6.Specifically, the clout removing device 6 includes bottom plate
61, briquetting 62, lower painting felt 63 and upper painting felt 64, the lower painting felt 63 are arranged on bottom plate 61, and the briquetting 62 is located at
In the top position of bottom plate 61, the upper lower surface for applying felt 64 and briquetting 62 being set, and felt 64 and lower painting hair are applied on this
The cable-through hole for allowing flat wire 8 to pass through is formed between felt 63.For the stability for promoting work, the outgoing line position of the corresponding cable-through hole in
Bottom plate 61, which is equipped with, to position the bumping post 65 blocked for briquetting 62.It, can also be by fixed bracket or other in other embodiments
Briquetting 62 is fixed on the positioning mode.
The paint vehicle to get off is struck off from clout removing device 6 for recycling, is set in the lower position of the clout removing device 6
There is after-paint to contain slot 7.
When work, paint bath 3 is added in paint vehicle, the rotation of 2 driving roller 4 of driving device takes up paint vehicle, to by roller 4
It paints the lower surface of the flat wire 8 of flat wire slot 41.Operation rotating mechanism 1 is rotated down 90 degree, makes the pressing of dabbing felt 5 in roller
Cylinder 4, with the rotation of roller 4, upper dabbing felt 5 carries out absorption to the paint vehicle on boss 42 and capaciting material groove 43 and blocking forms paint vehicle
Stack layer, the paint vehicle stack layer automatically flow into flat wire slot 41 and paint to the upper surface of the flat wire 8.The stack layer flows automatically
Enter the upper surface that flat wire slot 41 is covered on the flat wire 8, and combine the blade coating of upper dabbing felt 5 realize to the upper surface of flat wire 8 into
Row japanning；Then flat wire 8 passes through the cable-through hole of clout removing device 6, is mutually coped with by lower painting felt 63 with upper painting felt 64 flat
The paint vehicle that the upper and lower surfaces of line 8 are extra strikes off, and realizes and is respectively formed on one layer of uniform, consistency of thickness in the upper and lower surfaces of flat wire 8
The coat of paint, japanning effect it is good, product quality is effectively ensured.Abovementioned steps are repeated, it is real until coating to required japanning thickness
The existing japanning of flat wire 8 purpose.
When needing to operate when break situations such as, operation rotating mechanism 1 is rotated by 90 ° upwards, leaves dabbing felt 5
Roller 4 forms a reserved space, brings convenience to regular job and maintenance.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and is modified.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to of the invention
Some modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification
Some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.Such as the present invention
Described in above-described embodiment, as described in the above embodiment the present invention, using other obtained from same or similar technique feature
Method and apparatus all falls in the scope of protection of the present invention.
Claims (10)
1. a kind of roller is with closing dabbing felt flat wire method of lacquering, which is characterized in that itself the following steps are included:
(1) roller rotation takes up paint vehicle, paints to the lower surface of the flat wire by the flat wire slot on roller；
(2) paint vehicle of the dabbing felt pressing on roller, pair roller barrel outer peripheral surface carries out absorption on and blocking forms paint vehicle stack layer, should
Paint vehicle stack layer automatically flows into the upper surface that flat wire slot is covered on the flat wire, and the blade coating of upper dabbing felt is combined to realize to flat wire
Upper surface paint；
(3) the extra paint vehicle of the upper and lower surfaces of flat wire is struck off, is respectively formed on one layer uniformly with the upper and lower surfaces in flat wire
The coat of paint；
(4) (1) to (3) is repeated, until coating to required japanning thickness, realizes flat wire japanning purpose.
2. roller according to claim 1, which is matched, closes dabbing felt flat wire method of lacquering, which is characterized in that by the upper dabbing
Felt is rotated away from roller and forms a reserved space for facilitating operation.
3. roller according to claim 1, which is matched, closes dabbing felt flat wire method of lacquering, which is characterized in that adjacent two flat wires slot
Between form boss, be equipped on the boss and be conducive to take the capaciting material grooves of more paint vehicles.
4. a kind of flat wire coating machine, which is characterized in that it include rotating mechanism, driving device, paint bath, roller, upper dabbing felt and
Clout removing device, the roller are arranged in paint bath by shaft, and the rotating mechanism is arranged in paint bath side, and can drive
The roller rotation, the top position of roller is arranged in by rotating mechanism for the upper dabbing felt, and energy rotary push is in the roller
On cylinder, several flat wire slots are equipped at intervals on the outer peripheral surface of the roller, the front position of roller is arranged in the clout removing device
It sets.
5. flat wire coating machine according to claim 4, which is characterized in that the driving device includes motor and transmission gear
Group, the motor drive the roller to rotate by driving gear set.
6. flat wire coating machine according to claim 4, which is characterized in that the rotating mechanism includes rotary shaft, spiral arm, pressure
The top position of paint bath is arranged in by supporting plate for plate and shank of the key, the both ends of the rotary shaft, and the upper lateral of the spiral arm is equipped with
Axis hole compatible with the rotary shaft, the top surface of the spiral arm is vertically equipped with the threaded hole being connected with the axis hole, described
The threaded shank of shank of the key is threaded into hole and presses against in the rotary shaft, and the lower part of spiral arm is arranged in simultaneously by screw in the pressing plate
Form a clip slot that the felt can be clamped.
7. flat wire coating machine according to claim 4, which is characterized in that form boss between adjacent two flat wires slot, this is convex
Platform is equipped with capaciting material groove.
8. flat wire coating machine according to claim 4, which is characterized in that the clout removing device include bottom plate, briquetting,
Lower painting felt and upper painting felt, the lower painting felt are arranged on bottom plate, and the briquetting is located in the top position of bottom plate, described
The upper lower surface for applying felt and briquetting being set, and applied on this and form the cable-through hole for allowing flat wire to pass through between felt and lower painting felt.
9. flat wire coating machine according to claim 8, which is characterized in that the outgoing line position of the corresponding cable-through hole is in bottom plate
The bumping post blocked can be positioned for briquetting by being equipped with.
10. the flat wire coating machine according to any one of claim 4-9, which is characterized in that the clout removing device
Lower position be equipped with after-paint contain slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811495861.6A CN109378135A (en) | 2018-12-07 | 2018-12-07 | Roller, which is matched, closes dabbing felt flat wire method of lacquering and its flat wire coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811495861.6A CN109378135A (en) | 2018-12-07 | 2018-12-07 | Roller, which is matched, closes dabbing felt flat wire method of lacquering and its flat wire coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109378135A true CN109378135A (en) | 2019-02-22 |
Family
ID=65372858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811495861.6A Pending CN109378135A (en) | 2018-12-07 | 2018-12-07 | Roller, which is matched, closes dabbing felt flat wire method of lacquering and its flat wire coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109378135A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110898504A (en) * | 2019-11-27 | 2020-03-24 | 河南豫变电工有限公司 | Enameled wire production paint filter equipment |
| CN112951512A (en) * | 2021-02-02 | 2021-06-11 | 昝白茹 | Manufacturing and processing method for manufacturing insulating layer by enameled wire |
| CN115041350A (en) * | 2022-07-04 | 2022-09-13 | 安徽聚芯智造科技股份有限公司 | Quantitative coating device for enameled wires |
| CN115547587A (en) * | 2022-09-29 | 2022-12-30 | 科城铜业(英德)有限公司 | Painting device and process for micro enameled flat wire |
-
2018
- 2018-12-07 CN CN201811495861.6A patent/CN109378135A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110898504A (en) * | 2019-11-27 | 2020-03-24 | 河南豫变电工有限公司 | Enameled wire production paint filter equipment |
| CN112951512A (en) * | 2021-02-02 | 2021-06-11 | 昝白茹 | Manufacturing and processing method for manufacturing insulating layer by enameled wire |
| CN112951512B (en) * | 2021-02-02 | 2022-06-24 | 湖北首通电磁线科技股份有限公司 | Manufacturing and processing method for manufacturing insulating layer by enameled wire |
| CN115041350A (en) * | 2022-07-04 | 2022-09-13 | 安徽聚芯智造科技股份有限公司 | Quantitative coating device for enameled wires |
| CN115547587A (en) * | 2022-09-29 | 2022-12-30 | 科城铜业(英德)有限公司 | Painting device and process for micro enameled flat wire |
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