CN109371788A - A kind of semi-rigid sub-base material paves integrated apparatus and the method that paves without formwork erection - Google Patents

A kind of semi-rigid sub-base material paves integrated apparatus and the method that paves without formwork erection Download PDF

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Publication number
CN109371788A
CN109371788A CN201811496891.9A CN201811496891A CN109371788A CN 109371788 A CN109371788 A CN 109371788A CN 201811496891 A CN201811496891 A CN 201811496891A CN 109371788 A CN109371788 A CN 109371788A
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CN
China
Prior art keywords
support frame
platform
paves
runner
firming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811496891.9A
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Chinese (zh)
Inventor
阎肖宇
安平
闫翔鹏
韦金城
丁伟
马士杰
魏磊
徐钦升
孙强
孙兆云
刘杨
刘卓雨
张正超
林凡龙
赵化东
齐雯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rizhao Highway Construction Co Ltd
Shandong Province Water Conservancy Engineering Bureau Ltd
Shandong Jianzhu University
Shandong Transportation Institute
Original Assignee
Rizhao Highway Construction Co Ltd
Shandong Province Water Conservancy Engineering Bureau Ltd
Shandong Jianzhu University
Shandong Transportation Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rizhao Highway Construction Co Ltd, Shandong Province Water Conservancy Engineering Bureau Ltd, Shandong Jianzhu University, Shandong Transportation Institute filed Critical Rizhao Highway Construction Co Ltd
Priority to CN201811496891.9A priority Critical patent/CN109371788A/en
Publication of CN109371788A publication Critical patent/CN109371788A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • E01C19/4866Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely non-vibratory or non-percussive pressing or smoothing means for consolidating or finishing

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The present invention relates to pavement engineering equipment technical fields, specifically a kind of semi-rigid sub-base material paves integrated apparatus and the method that paves without formwork erection, including running gear, platform, ditching device, truss three freedom degree manipulator, filling device and firming device, platform is arranged above running gear, and feeding port is provided on platform;Running gear band moving platform, ditching device, truss three freedom degree manipulator, filling device and firming device move forward, the subsequent clear slotted vane of runner clears up the hack inside groove, keep the bottom surface of groove smooth, the present apparatus can by higher automatization level, it is easy to operate, construction it is accurate the advantages that, greatly improve the construction quality that base paves, artificial formwork erection, demoulding are not needed, construction time, manpower and material resources are saved, while can also widely be applied in the construction that paves of highway pavements at different levels.

Description

A kind of semi-rigid sub-base material paves integrated apparatus and the method that paves without formwork erection
Technical field
The present invention relates to pavement engineering equipment technical field more particularly to a kind of semi-rigid sub-base materials to pave one without formwork erection Body disguises method of setting and pave.
Background technique
It paves in work progress in semi-rigid sub-base material, we are in order to ensure the compacting of semi-rigid sub-base material roadbed Property, linear beauty and planarization and semi-rigid sub-base material edges of boards and plate angle intensity, compactness, both at home and abroad at present mostly Generally use be traditional artificial formwork erection, separant coating, artificial demoulding construction method, template is mostly plank or steel plate, And solid model plate is kept off with steel label, the extrusion deformation of semi-rigid type base is prevented, is further carried, installation template, gradually to being pushed forward A kind of subgrade and pavement edge that paves is disclosed into, 104988839 A of CN and without formwork erection construction paving helps mechanical equipment, which helps machinery Equipment includes paver, and rolling compaction wheel support is installed in consoling for paver on flat-topped ridge, through rolling bearing on rolling compaction wheel support Rolling compaction wheel is installed, console installation pressure regulation bracket, the screw press top on flat-topped ridge of paver are mounted on pressure regulation bracket, pressure regulation The bottom end of screw rod connects rolling compaction wheel, installs look nut on screw press, and consoling for paver connects template on flat-topped ridge side, When the experimental rig paves for subgrade and pavement, such as using above-mentioned experimental rig, there are still following disadvantages: although edge is not required to people Work formwork erection, however, there remains mechanical formwork erection, there is still a need for the solid processing of artificial support's gear for mold, after layer to be paved has some strength Still artificial demoulding is needed, whole process still needs artificial treatment mold.
Summary of the invention
In view of the above problems, the present invention provides a kind of semi-rigid sub-base materials paves integrated apparatus without formwork erection And the method that paves, can borrow higher automatization level, it is easy to operate the features such as, without carrying out formwork erection construction, and synchronous, essence Really, integrated to complete paving for semi-rigid sub-base material.
The present invention is achieved by the following technical solutions:
A kind of semi-rigid sub-base material paves integrated apparatus, including running gear, platform, ditching device, purlin without formwork erection Frame three freedom degree manipulator, filling device and firming device, the platform is arranged above running gear, on the platform It is provided with feeding port;Running gear band moving platform, ditching device, truss three freedom degree manipulator, filling device and firming device It moves forward,
The front of platform is arranged in the ditching device, and ditching device includes the first support frame, the second support frame, turns It is hinged on front side of wheel, cutter, shield, first hydraulic cylinder and clear slotted vane, the second described support frame one end and platform, the second support The other end of frame and runner are hinged, and shield is provided with above the runner, is provided with clear slotted vane, institute below the runner Runner, shield and the clear slotted vane stated are all disposed on the first support frame;The roller position of ditching device in the front of clear slotted vane, Runner drives chain to drive runner to rotate by motor or other power devices, and it is dynamic that driven by rotating wheel blade runner completes grooving Make, the subsequent clear slotted vane of runner clears up the hack inside groove, keeps the bottom surface of groove smooth;
The truss three freedom degree manipulator includes stand, crossbearer, longitudinal driving device, vertical driving device, transverse direction Driving device and fixture, the stand are arranged above platform, and the crossbearer is arranged in stand, the zigzag tread patterns In crossbearer side, longitudinal driving device drives lateral driver device longitudinal back and forth movement, cross on crossbearer for device setting To driving device, back and forth movement, the vertical driving device are arranged on lateral driver device between crossbearer, and described is perpendicular Straight driving device drives fixture to move up and down;Longitudinal driving device, vertical driving device, lateral driver device are control folders The whole system of tool clamping mold, mold are placed on truss three freedom degree manipulator on platform and are put into mold by clamping mold In the groove that front has been cleared up, mold is made to replace shuttering;
According to the above technical scheme, further, the platform rear is provided with filling device, the filling device Including two covering blades, the covering blade setting is being banketed on support frame, which is arranged in the two sides of open channels, covers The mound on groove both sides is stacked to above mold by mamoty,
According to the above technical scheme, the platform rear is additionally provided with firming device, and the firming device includes firming Support frame one, the front end of the firming support frame one and platform rear side are hinged, and the rear of firming support frame one is hingedly set It is equipped with the first idler wheel,
According to the above technical scheme, further, the rear end of the firming support frame one is also hinged with firming support frame Two, the rear end of the firming support frame two is provided with the second idler wheel, and the first idler wheel is used for saddening, and the second idler wheel is used to regrate, Running gear can be crawler type or rubber-tyred, and the running gear can be set power device and independently carry out the pre- of mold It buries, the two sides of paver can also be installed in and carried out in carrying out semi-rigid sub-base material paving process pre-buried, this is pre-buried Program ought to be arranged in front of the program that paves, so whole equipment should be arranged in front of the side of paver;
The longitudinal driving device includes power motor, transmission shaft and synchronous belt, and the power motor is arranged in cross On frame, transmission shaft setting is combined with synchronous belt between crossbearer both ends, transmission shaft;The lateral driver device include sliding block and Rodless cylinder, the sliding block include two and are separately positioned on the synchronous belt at both ends, and rodless cylinder is arranged by connecting rod two Between a sliding block;The vertical drive is cylinder and is arranged on rodless cylinder that the fixture setting is vertically being driven On the mandril of the cylinder of dynamic device, power motor drives transmission shaft rotation by belt, and transmission shaft includes driving shaft and driven shaft, Crossbearer both ends are separately positioned on, the both ends of transmission shaft are equipped with synchronous pulley, pass through synchronous band connection between synchronous pulley, and sliding block is set It sets among synchronous belt, but is only fixedly connected with the either above or below of synchronous belt, the connecting rod between sliding block is sliding for rodless cylinder Dynamic, the cylinder control fixture of vertical drive moves up and down,
The fixture includes fixture mount, clamp cylinder, hinge bar and clamping plate, and the fixture mount is arranged vertical On the mandril of the cylinder of driving device, the clamp cylinder arranged in opposite directions, the top of clamp cylinder are provided in the fixture mount Bar connects one end of hinge bar, and the other end of hinge bar is connect with clamping plate, and clamp cylinder movement drives hinge bar to turn around hinge joint Dynamic, hinge bar is curved bar, drives one end of hinge bar to move back and forth by the reciprocating motion of clamp cylinder, what both sides were oppositely arranged Hinge bar drives the clamping and release of two clamping plates,
First hydraulic cylinder is provided on second support frame, the setting that the support of the first hydraulic cylinder is hinged exists Between stand, the connecting rod between the mandril of the first hydraulic cylinder and two the second support frames is hinged,
Second hydraulic cylinder, the hinged setting of the support of the second hydraulic cylinder are provided on the firming support frame one Between stand, the hinged setting of the mandril of the second hydraulic cylinder is being banketed on support frame, and described bankets on support frame It is located between two firming support frames one,
A kind of semi-rigid sub-base material paves the method that paves of integrated apparatus without formwork erection, comprising the following steps:
A, mold is made, the mold materials are plain concrete,
B, by arrangement of molds on platform,
C, running gear is mounted in front of the side of paver, opens paver, be then turned on the power dress of grooving apparatus It sets, runner rotation, paver is advanced forward, opens first hydraulic cylinder immediately, and first hydraulic cylinder passes through the second support frame for first Support frame pushes, and runner cuts ground while pushing, forms groove, and the clear slotted vane below runner is with the first support frame to moving ahead It clears up by the hack of trench bottom surfaces to the marginal position of trench bottom surfaces,
D, after paver drives running gear row to a distance, the discharge port of platform is reached at the groove that front has been cleared up When, truss three freedom degree manipulator is opened, according to the position of mold, vertical driving device, lateral driver device and vertical drive The associated movement of dynamic device reaches fixture at the specified mold of platform and clamps mold, then mold is put into the ditch cleared up In slot, with the traveling of running gear, mold is put into groove with this,
E, according to the height of the depth adjustment covering blade of institute's digging groove, running gear is advanced forward, and covering blade will be put into The scattered soil of the groove two sides of mold gathers smooth landfill, and the first idler wheel and the second pair of rollers mold are flattened after landfill.
The advantageous effect of the invention is:
1, this pave integrated apparatus can by higher automatization level, it is easy to operate, construction it is accurate the advantages that, greatly The earth improves the construction quality that base paves, and does not need artificial formwork erection, demoulding, saves construction time, manpower and material resources, while It can widely apply in the construction that paves of highway pavements at different levels;
2, the roller position of ditching device drives chain by motor or other power devices in the front of clear slotted vane, runner To drive runner to rotate, driven by rotating wheel blade runner completes grooving movement, and the subsequent clear slotted vane of runner is to broken inside groove Soil is cleared up, and keeps the bottom surface of groove smooth;
3, longitudinal driving device, vertical driving device, lateral driver device are the whole systems for controlling fixture clamping mold, Mold is placed on truss three freedom degree manipulator on platform and mold is put into the groove that front has been cleared up by clamping mold, makes Mold replaces shuttering;
4, first hydraulic cylinder can go up and down runner, the depth of dissected valley slot for adjusting, and second hydraulic cylinder, which can be gone up and down, to be covered Mamoty can adjust height according to the amount that trench depth and groove two sides dissipate soil.
Attached drawing 1 is axonometric drawing one of the present invention;
Attached drawing 2 is main view of the present invention;
Attached drawing 3 is top view of the present invention;
Attached drawing 4 is bottom view of the present invention;
Attached drawing 5 is figure left view of the present invention;
Attached drawing 6 is right view of the present invention;
In Fig. 1-6,1, running gear, 2, platform, 21, feeding port, 3, ditching device, the 31, first support frame, 32, second Support frame, 33, runner, 34, cutter, 35, shield, 36, first hydraulic cylinder 36,37, clear slotted vane 37,4, truss Three Degree Of Freedom machine Tool hand, 41, stand, 42, crossbearer, 43, longitudinal driving device, 431, power motor, 432, synchronous belt, 433, transmission shaft, 44, perpendicular Straight driving device, 45, lateral driver device, 451, sliding block, 46, fixture, 461, fixture mount, 462, clamp cylinder, 463, hinge Extension bar, 464, clamping plate, 5, filling device, 51, second hydraulic cylinder, 52, covering blade, 53, banket support frame, 6, firming device, 61, Firming support frame one, the 62, first idler wheel, 63, firming support frame two, the 64, second idler wheel.
Specific embodiment
A kind of semi-rigid sub-base material proposed with reference to the accompanying drawing to the invention patent paves integrated makeup without formwork erection It sets and the method for paving is further explained explanation.
Embodiment one: a kind of semi-rigid sub-base material paves integrated apparatus without formwork erection as shown in Figure 1:, including walking dress 1, platform 2, ditching device 3, truss three freedom degree manipulator 4, filling device 5 and firming device 6 are set, the platform 2 is arranged Above running gear 1, feeding port 21 is provided on the platform 2;Running gear 1 is with moving platform 2, ditching device 3, truss Three freedom degree manipulator 4, filling device 5 and firming device 6 move forward, before platform 2 is arranged in the ditching device 3 Side, ditching device 3 include the first support frame 31, the second support frame 32, runner 33, cutter 34, shield 35, first hydraulic cylinder 36 With clear slotted vane 37, described 32 one end of the second support frame and 2 front side of platform are hinged, the other end and runner 33 of the second support frame 32 Hingedly, it is provided with shield 35 above the runner 33, clear slotted vane 37, the runner are provided with below the runner 33 33, shield 35 and clear slotted vane 37 are all disposed on the first support frame 31;33 position of runner of ditching device 3 is in clear slotted vane 37 Front, runner 33 drive chain to drive runner 33 to rotate by motor or other power devices, and runner 33 turns with cutting blade Wheel 33 completes grooving movement, and the subsequent clear slotted vane 37 of runner 33 clears up the hack inside groove, keeps the bottom surface of groove flat It is whole;
The truss three freedom degree manipulator 4 includes stand 41, crossbearer 42, longitudinal driving device 43, vertical driving dress 44, lateral driver device 45 and fixture 46 are set, the stand 41 is arranged above platform 2, and the setting of crossbearer 42 is vertical On frame 41, in 42 side of crossbearer, longitudinal driving device 43 drives lateral driver device 45 for the setting of longitudinal driving device 43 Longitudinal back and forth movement, the lateral driver device 45 back and forth movement between crossbearer 42, the vertical drive on crossbearer 42 Dynamic device 44 is arranged on lateral driver device 45, and the vertical driving device 44 drives fixture 46 and moves up and down;It is vertical It is the whole system for controlling fixture 46 and clamping mold, mold to driving device 43, vertical driving device 44, lateral driver device 45 It is placed on truss three freedom degree manipulator 4 on platform 2 mold is put into the groove that front has been cleared up by clamping mold, makes mould Tool replaces shuttering;
According to the above technical scheme, further, 2 rear of platform is provided with filling device 5, the dress that bankets Setting 5 includes two covering blades 52, and the setting of covering blade 52 is being banketed on support frame 53, and the covering blade 52 setting is being ditched The mound on groove both sides is stacked to above mold by the two sides of slot, covering blade 52,
According to the above technical scheme, 2 rear of platform is additionally provided with firming device 6, and the firming device 6 includes pressure Native support frame 1, the front end of the firming support frame 1 and 2 rear side of platform are hinged, the firming support frame 1 It is hingedly provided with the first idler wheel 62 afterwards,
According to the above technical scheme, further, the rear end of the firming support frame 1 is also hinged with firming support Frame 2 63, the rear end of the firming support frame 2 63 are provided with the second idler wheel 64, and the first idler wheel 62 is used for saddening, the second idler wheel 64 for regrating, and running gear 1 can be crawler type or rubber-tyred, and it is only that power device can be set in the running gear 1 It is vertical to carry out the pre-buried of mold, can also be installed in the two sides of paver in carrying out semi-rigid sub-base material paving process into Row is pre-buried, which ought to be arranged in front of the program that paves, so whole equipment should be arranged in front of the side of paver;
Embodiment two: according to above-described embodiment, the longitudinal driving device 43 includes power motor 431, transmission shaft 433 With synchronous belt 422, the power motor 431 is arranged on crossbearer 42, and transmission shaft 433 is arranged in 42 both ends of crossbearer, transmission shaft Synchronous belt 422 is combined between 433;The lateral driver device 45 includes sliding block and rodless cylinder, and the sliding block includes Two are separately positioned on the synchronous belt 422 at both ends, and rodless cylinder is arranged between two sliding blocks by connecting rod;Described is vertical Driving device is cylinder and is arranged on rodless cylinder that the mandril of the cylinder of vertical drive is arranged in the fixture 46 On, power motor 431 drives transmission shaft 433 to rotate by belt, and transmission shaft 433 includes driving shaft and driven shaft, is respectively set At 42 both ends of crossbearer, the both ends of transmission shaft 433 are equipped with synchronous pulley, pass through synchronous band connection, sliding block setting between synchronous pulley It is fixedly connected among synchronous belt, but only with the either above or below of synchronous belt 422, the connecting rod between sliding block is sliding for rodless cylinder Dynamic, the cylinder control fixture 46 of vertical drive moves up and down.
According to the above technical scheme, further, the fixture 46 includes fixture mount 461, clamp cylinder 462, folder Tool cylinder 463 and clamping plate 464, the fixture mount are arranged on the mandril of the cylinder of vertical drive, the fixture It is provided with the clamp cylinder 462 arranged in opposite directions on bracket 461, one end of the mandril jockey cylinder 463 of clamp cylinder 462, The other end of clamp cylinder 463 is connect with clamping plate 464, and the movement of clamp cylinder 462 drives clamp cylinder 463 to rotate around hinge joint, Clamp cylinder 463 is curved bar, drives one end of clamp cylinder 463 to move back and forth by the reciprocating motion of clamp cylinder 462, both sides The clamp cylinder 463 being oppositely arranged drives the clamping and release of two clamping plates 464.
According to the above technical scheme, further, it is provided with first hydraulic cylinder 36 on second support frame 32, it is described First hydraulic cylinder 36 the hinged setting of support between stand 41, the mandril of the first hydraulic cylinder 36 and two second Connecting rod between support frame 32 is hinged.
According to the above technical scheme, further, second hydraulic cylinder 51, institute are provided on the firming support frame 1 Between stand 41, the mandril of the second hydraulic cylinder 51 is hinged to be set the hinged setting of the support for the second hydraulic cylinder 51 stated It sets and is banketing on support frame 53, be located between two firming support frames 1 on the support frame 53 that bankets.
Working principle: using a kind of semi-rigid sub-base material according to the present invention without formwork erection pave integrated apparatus when, Running gear 1 can be fixedly installed first for drive or motorless crawler type or running on wheels structure, top Flat, which is used to place the mold made, such as preferred dimension is the plain concrete mold of 500mmX120mmX300mm, The semi-rigid sub-base material without formwork erection pave integrated apparatus be generally located on paver two sides side in front of, ditching device 3 33 position of runner in the front of clear slotted vane 37, runner 33 drives chain to drive runner by motor or other power devices 33 rotations, runner 33 complete grooving movement with cutting blade runner 33, and the subsequent clear slotted vane 37 of runner 33 is to the hack inside groove It is cleared up, keeps the bottom surface of groove smooth, Preferable scheme is that going to arrange according to certain rule when mold is put into platform 2, this Sample can reduce the program of truss three freedom degree manipulator 4, what truss three freedom degree manipulator 4 mostly used at present be PLC or Single-chip microcontroller is controller, mold can be put into ditch to control according to the placement location of mold, the programming further according to controller In slot, preferably such as mold is 4 × 2 × 3 arrangement on platform 2, easily can choose and clamp by control program write-in Mold clamps process are as follows: power motor 431 drives transmission shaft 433 to rotate, so that belt be driven to rotate, belt band movable slider is moved Dynamic, after being moved to lengthwise position, the rodless cylinder of lateral driver device 45 moves between sliding block, after being moved to designated position, The cylinder of vertical driving device 44 moves downward, and to after designated position, opened clamping apparatus cylinder 462 picks up mold, according still further to one Fixed track distance reaches discharge port, is put into groove, these can be according to the stroke of cylinder and the run duration of motor It controls, this is that those skilled in the art are easily achieved, and the setting of covering blade 52 is being banketed on support frame 53, the covering blade 52 The two sides of open channels are set, and the mound on groove both sides is stacked to above mold by covering blade 52, and first hydraulic cylinder 36 can rise Runner 33, the depth of dissected valley slot for adjusting drop, and second hydraulic cylinder 51 can go up and down covering blade 52, can be according to trench depth The amount for dissipating soil with groove two sides adjusts height, and subsequent two idler wheels can flatten mold.
A kind of semi-rigid sub-base material paves the method that paves of integrated apparatus without formwork erection, comprising the following steps:
A, mold is made, the mold materials are plain concrete,
B, by arrangement of molds on platform 2,
C, running gear 1 is mounted in front of the side of paver, opens paver, be then turned on the power dress of grooving apparatus It sets, runner 33 rotates, and paver is advanced forward, opens first hydraulic cylinder 36 immediately, and first hydraulic cylinder 36 passes through the second support frame 32 push the first support frame 31, and runner 33 cuts ground while pushing, form groove, the clear slotted vane 37 of 33 lower section of runner with First support frame 31, which is advanced forward, clears up the hack of trench bottom surfaces to the marginal position of trench bottom surfaces,
D, after paver drives 1 row to a distance of running gear, the discharge port of platform 2 reaches the groove that front has been cleared up When place, open truss three freedom degree manipulator 4, according to the position of mold, vertical driving device 44, lateral driver device 45 and The associated movement of vertical drive reaches fixture 46 at the specified mold of platform 2 and clamps mold, is then put into mold In the groove cleared up, with the traveling of running gear 1, mold is put into groove with this,
E, according to the height of the depth adjustment covering blade 52 of institute's digging groove, running gear 1 is advanced forward, and covering blade 52 will The scattered soil for being put into the groove two sides of mold gathers smooth landfill, and the first idler wheel 62 and the second idler wheel 64 carry out mold after landfill It flattens.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.
For the ordinary skill in the art, introduction according to the present invention, do not depart from the principle of the present invention with In the case where spirit, changes, modifications that embodiment is carried out, replacement and variant still fall within protection scope of the present invention it It is interior.

Claims (9)

1. a kind of semi-rigid sub-base material paves integrated apparatus, including running gear (1), platform (2), ditching device without formwork erection (3), truss three freedom degree manipulator (4), filling device (5) and firming device (6), it is characterised in that: the platform (2) is set It sets above running gear (1), is provided with feeding port (21) on the platform (2);Running gear (1) band moving platform (2) is opened Ditch device (3), truss three freedom degree manipulator (4), filling device (5) and firming device (6) move forward, the trench digging dress (3) setting is set in the front of platform (2), ditching device (3) includes the first support frame (31), the second support frame (32), runner (33), cutter (34), shield (35), first hydraulic cylinder (36) and clear slotted vane (37), described the second support frame (32) one end Hinged with platform (2) front side, the other end of the second support frame (32) and runner (33) hingedly, are arranged above the runner (33) Have shield (35), is provided with clear slotted vane (37) below the runner (33), the runner (33), shield (35) and clearly Slotted vane (37) is all disposed on the first support frame (31);
In the front of platform (2), ditching device (3) includes the first support frame (31), second for ditching device (3) setting Support (32), runner (33), cutter (34), shield (35), first hydraulic cylinder (36) and clear slotted vane (37), described second It is hinged on front side of support (32) one end and platform (2), the other end of the second support frame (32) and runner (33) hingedly, the runner (33) top is provided with shield (35), is provided with clear slotted vane (37) below the runner (33), and the runner (33) is prevented Shield (35) and clear slotted vane (37) are all disposed on the first support frame (31);
The truss three freedom degree manipulator (4) includes stand (41), crossbearer (42), longitudinal driving device (43), vertical drive Dynamic device (44), lateral driver device (45) and fixture (46), the stand (41) setting are described above platform (2) Crossbearer (42) is arranged on stand (41), and the longitudinal driving device (43) setting is in crossbearer (42) side, zigzag tread patterns dress (43) driving lateral driver device (45) longitudinal back and forth movement on crossbearer (42) is set, the lateral driver device (45) is in cross Back and forth movement between frame (42), the vertical driving device (44) are arranged on lateral driver device (45), and described is vertical Driving device (44) drives fixture (46) and moves up and down.
2. a kind of semi-rigid sub-base material as described in claim 1 paves integrated apparatus without formwork erection, it is characterised in that: described Platform (2) rear be provided with filling device (5), the filling device (5) include two covering blades (52), the earthing It shovels (52) to be arranged on the support frame that bankets (53), which is arranged in the two sides of open channels, and covering blade (52) is by ditch The mound on slot both sides is stacked to above mold.
3. a kind of semi-rigid sub-base material as claimed in claim 2 paves integrated apparatus without formwork erection, it is characterised in that: described Platform (2) rear be additionally provided with firming device (6), the firming device (6) includes firming support frame one (61), the pressure Hinged on rear side of the front end of native support frame one (61) and platform (2), the rear of the firming support frame one (61) is hingedly provided with the One idler wheel (62).
4. a kind of semi-rigid sub-base material as claimed in claim 3 paves integrated apparatus without formwork erection, it is characterised in that: described The rear end of firming support frame one (61) be also hinged with firming support frame two (63), the rear end of the firming support frame two (63) It is provided with the second idler wheel (64).
5. a kind of semi-rigid sub-base material as described in claim 1 paves integrated apparatus without formwork erection, it is characterised in that: described Longitudinal driving device (43) include power motor (431), transmission shaft (433) and synchronous belt (422), the power motor (431) it is arranged on crossbearer (42), transmission shaft (433) is arranged at crossbearer (42) both ends, and transmission shaft is combined with synchronization between (433) Band (422).
6. a kind of semi-rigid sub-base material as claimed in claim 5 paves integrated apparatus without formwork erection, it is characterised in that: described Fixture (46) include fixture mount (461), clamp cylinder (462), clamp cylinder 463 and clamping plate 464, the fixture mount (461) it is arranged on the mandril of the cylinder of vertical drive, the fixture mount is provided with the folder arranged in opposite directions on (461) Have cylinder (462), one end of the mandril jockey cylinder (463) of clamp cylinder (462), the other end of clamp cylinder (463) It is connect with clamping plate 464, clamp cylinder (462) movement drives clamp cylinder (463) to rotate around hinge joint, and clamp cylinder (463) is Curved bar.
7. a kind of semi-rigid sub-base material as claimed in claim 4 paves integrated apparatus without formwork erection, it is characterised in that: described The second support frame on be provided with first hydraulic cylinder (36), the hinged setting of the support of the first hydraulic cylinder (36) is in stand (41) between, the connecting rod between the mandril of the first hydraulic cylinder (36) and two the second support frames (32) is hinged.
8. a kind of semi-rigid sub-base material as claimed in claim 7 paves integrated apparatus without formwork erection, it is characterised in that: described Firming support frame one (61) on be provided with second hydraulic cylinder (51), the hinged setting of the support of the second hydraulic cylinder (51) Between stand (41), the hinged setting of the mandril of the second hydraulic cylinder (51) is described on the support frame that bankets (53) It bankets and is located between two firming support frames one (61) on support frame 53.
9. a kind of semi-rigid sub-base material paves the method that paves of integrated apparatus without formwork erection, comprising the following steps:
A, mold is made, the mold materials are plain concrete,
B, by arrangement of molds on platform (2),
C, running gear (1) is mounted in front of the side of paver, opens paver, be then turned on the power dress of grooving apparatus It sets, runner (33) rotation, paver is advanced forward, opens first hydraulic cylinder (36) immediately, and first hydraulic cylinder (36) passes through second Support frame pushes the first support frame (31), and runner (33) cuts ground while pushing, forms groove, below runner (33) Clear slotted vane (37) is advanced forward with the first support frame (31) clears up the hack of trench bottom surfaces to the marginal position of trench bottom surfaces,
D, after paver drives running gear (1) row to a distance, the discharge port of platform (2) reaches the groove that front has been cleared up When place, open truss three freedom degree manipulator (4), according to the position of mold, vertical driving device (44), lateral driver device (45) and the associated movement of vertical drive reaches vertical driving device (44) at the specified mold of platform (2) and clamps Then mold is put into the groove cleared up by mold, with the traveling of running gear (1), mold is put into groove with this,
E, according to the height of the depth adjustment covering blade (52) of institute's digging groove, running gear (1) is advanced forward, and covering blade (52) will The scattered soil for being put into the groove two sides of mold gathers smooth landfill, and the first idler wheel (62) and the second idler wheel (64) are to mould after landfill Tool is flattened.
CN201811496891.9A 2018-12-07 2018-12-07 A kind of semi-rigid sub-base material paves integrated apparatus and the method that paves without formwork erection Pending CN109371788A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5788756A (en) * 1992-09-14 1998-08-04 Ceca S.A. Paving composition/building composition including a film forming bitumen in-water mixed emulsion
CN102498809A (en) * 2011-10-26 2012-06-20 咸阳恒佳机械有限公司 Furrowing and fertilizing mulch-laying machine
CN204162969U (en) * 2014-10-17 2015-02-18 白绍堆 A kind of highway subgrade evener
CN104988839A (en) * 2015-02-12 2015-10-21 周洪明 Subgrade pavement paving edge mold-erection-free construction auxiliary machinery equipment
CN205975756U (en) * 2016-08-24 2017-02-22 山东胜伟园林科技有限公司 Multi -functional novel ditching pipelayer
CN108326838A (en) * 2018-02-11 2018-07-27 宁波中科莱恩机器人有限公司 Truss manipulator
CN209493797U (en) * 2018-12-07 2019-10-15 山东省水利工程局有限公司 A kind of semi-rigid sub-base material paves integrated apparatus without formwork erection

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5788756A (en) * 1992-09-14 1998-08-04 Ceca S.A. Paving composition/building composition including a film forming bitumen in-water mixed emulsion
CN102498809A (en) * 2011-10-26 2012-06-20 咸阳恒佳机械有限公司 Furrowing and fertilizing mulch-laying machine
CN204162969U (en) * 2014-10-17 2015-02-18 白绍堆 A kind of highway subgrade evener
CN104988839A (en) * 2015-02-12 2015-10-21 周洪明 Subgrade pavement paving edge mold-erection-free construction auxiliary machinery equipment
CN205975756U (en) * 2016-08-24 2017-02-22 山东胜伟园林科技有限公司 Multi -functional novel ditching pipelayer
CN108326838A (en) * 2018-02-11 2018-07-27 宁波中科莱恩机器人有限公司 Truss manipulator
CN209493797U (en) * 2018-12-07 2019-10-15 山东省水利工程局有限公司 A kind of semi-rigid sub-base material paves integrated apparatus without formwork erection

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