The automatic feeding system of fabric production dye vat
Technical field
The invention belongs to dye vat auto feed technical fields, and more specifically, in particular to fabric production dye vat is automatic
Charging system.
Background technique
Dye vat machine by cloth storage trough, the circulatory system, filtering and heat exchanger, charging bucket (secondary cylinder) cloth outputting roller and shakes substantially
The composition such as device for folding and control system.
Addition dyestuff and water resource in existing dye vat machine in charging bucket (secondary cylinder), pass through solenoid valve, level sensing
The electrical equipments such as device, which cooperate, can be achieved auto feed operation;But if not can control its closure when solenoid valve breaks down accidentally,
Cause water resource or dyestuff to be constantly added into charging bucket (secondary cylinder), increase charging bucket (secondary cylinder) interior dye liquor water level constantly,
It is easy to that detonation phenomenon occurs because of overfill, because of addition dyestuff and water money in existing dye vat machine in charging bucket (secondary cylinder)
Source position automatic feeding system can not carry out shutoff operation, and because of automatic feeding system, supervision after solenoid valve breaks down
Personnel without real time monitoring, therefore probably because supervisor without finding in time, and cause biggish economic loss.
Summary of the invention
In order to solve the above technical problem, the present invention provides the automatic feeding systems of fabric production dye vat, to solve when electricity
Magnet valve breaks down accidentally, not can control its closure, causes water resource or dyestuff to be constantly added into charging bucket (secondary cylinder), makes
Charging bucket (secondary cylinder) interior dye liquor water level constantly increases, it is easy to detonation phenomenon occur because of overfill, because of existing dye vat machine
Addition dyestuff and water resource position automatic feeding system in middle charging bucket (secondary cylinder) can not carry out after solenoid valve breaks down
Shutoff operation, and because of automatic feeding system, supervisor without real time monitoring, therefore probably because supervisor without and
Shi Faxian, and the problem of cause biggish economic loss.
The purpose and effect of the automatic feeding system of fabric production dye vat of the present invention, are reached by technological means in detail below
At:
Fabric produces the automatic feeding system of dye vat, including charging bucket, dye liquor conveyance conduit, aqueduct, upper cover, dyestuff
Pipeline is added, connecting rod, set bucket, check-valves, solenoid valve A, solenoid valve B, liquid level sensor A, dye liquor collecting vessel is overflowed, overflows dye
It is liquid conveyance conduit, dye liquor discharge line, manually-operated gate, observation window, liquid level sensor B, solenoid valve C, control cabinet, camera, micro-
Controller, 4G module, mobile device and buzzer;Top is provided with one and the charging barrel cavity phase on the right side of the charging bucket
The aqueduct of connection, and the solenoid valve A is installed on the aqueduct;Bottom end is set on the right side of the charging bucket
It is equipped with the dye liquor conveyance conduit being connected with the charging barrel cavity, and is equipped with one on the dye liquor conveyance conduit
A check-valves;The charging bucket open top end is fixedly installed with the upper cover;An inspection is installed on the right side of the upper cover
Survey the liquid level sensor A that end is located at the charging barrel cavity;The upper cover inner face is provided on the left of the upper cover
The dyestuff addition pipeline being connected, and the solenoid valve B is installed on dyestuff addition pipeline;The upper cover is left
Side inner face is fixedly connected with the set bucket by a connecting rod;It is provided with described in one on the left of the charging bucket
Dye liquor collecting vessel is overflowed, and the spilling dye liquor collecting vessel top is provided with the spilling dye liquor being connected with its inner cavity
Conveyance conduit;Spilling dye liquor conveyance conduit top is run through into the charging bucket and is located at set bucket inner end.
Further, spilling dye liquor conveyance conduit top outer wall is not in contact with the set bucket inner face, and described
Overflow dye liquor conveyance conduit top end face be not in contact with set bucket inner end top surface, therefore the spillings dye liquor conveyance conduit top and
Siphon mechanism is collectively formed between the set bucket;
Further, the set bucket top end face is lower than charging bucket top opening end face;
Further, described overflow is equipped with the liquid level biography that a test side is located at its inner cavity on the left of dye liquor collecting vessel
Sensor B;
Further, the spilling dye liquor collecting vessel bottom is provided with the manually-operated gate being connected with its inner cavity;
Further, bottom end is provided with one and collects barrel cavity with the spilling dye liquor on the left of the spilling dye liquor collecting vessel
The dye liquor discharge line being connected, and the solenoid valve C is installed on the dye liquor discharge line;
Further, outer wall is inlaid with one piece of observation window on the left of the spilling dye liquor collecting vessel, and is located at the sight
It examines side position on window and one camera is installed, and camera camera shooting end is directed at the observation window;
Further, the spilling dye liquor collecting vessel outer wall is equipped with the control cabinet, and inside the control cabinet
It is provided with the microcontroller, the 4G module and the buzzer, it is the microcontroller and the liquid level sensor B, described
It is moderate electrical connection between solenoid valve C, the camera, the 4G module and the buzzer;
Further, the microcontroller is connect by the 4G module with the mobile device network transmission, and described
Mobile device is the mobile devices such as the mobile phone of supervisor.
Compared with prior art, the invention has the following beneficial effects:
When solenoid valve A or solenoid valve B break down accidentally, it not can control its closure, cause water resource or dyestuff continuous
Be added into charging bucket, increase dye liquor water level in charging bucket constantly, dye liquor can by dye liquor conveyance conduit top and set bucket it
Between collectively form siphon mechanism be conveyed into overflow dye liquor collecting vessel in, when overflow dye liquor collecting vessel in through overflow dye liquor delivery pipe
When the dye liquor capacity of road input touches liquid level sensor B, microcontroller controls buzzer and issues sound prompting surrounding superintendent
Member, and is sent information to by 4G module give mobile device simultaneously, when supervisor is not around dye vat, touches information
Afterwards, the picture monitored by 4G module calls camera, when dye liquor water level rises slow in spilling dye liquor collecting vessel, supervision
When personnel have time enough to go to dye vat, without opening solenoid valve C discharge dye liquor, economic loss is reduced, when passing through camera
When dye liquor water level rises rapid in the picture discovery spilling dye liquor collecting vessel monitored, in order to avoid charging bucket and dye liquor receipts are overflowed
Detonation phenomenon occurs because of overfill for collection bucket, and supervisor issues instruction by 4G module, makes microcontroller opens solenoid valve C, make
Dye liquor must be overflowed in dye liquor collecting vessel to be discharged rapidly by dye liquor discharge line, to avoid charging bucket and overflow dye liquor collecting vessel because
Overfill and detonation phenomenon occurs.
Detailed description of the invention
Fig. 1 is internal sectional structure schematic diagram of the invention.
Fig. 2 is partial enlargement structural representation at A in Fig. 1 of the invention.
Fig. 3 is superstructure schematic diagram in Fig. 1 of the invention.
Fig. 4 is charging bucket and spilling dye liquor collecting vessel structural schematic diagram in Fig. 1 of the invention.
Fig. 5 is schematic view of the front view of the invention.
Fig. 6 is partial enlargement structural representation at B in Fig. 5 of the invention.
Fig. 7 is system block diagram of the invention.
In figure, the corresponding relationship of component names and accompanying drawing number are as follows:
1- charging bucket, 101- dye liquor conveyance conduit, 102- aqueduct, 2- upper cover, 201- dyestuff add pipeline, and 202- connects
Extension bar, 203- cover bucket, 3- check-valves, and 4- solenoid valve A, 5- solenoid valve B, 6- liquid level sensor A, 7- overflow dye liquor collecting vessel,
701- spilling dye liquor conveyance conduit, 702- dye liquor discharge line, 703- manually-operated gate, 704- observation window, 8- liquid level sensor B,
9- solenoid valve C, 10- control cabinet, 11- camera, 12- microcontroller, 13-4G module, 14- mobile device, 15- buzzer.
Specific embodiment
Embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples.Following embodiment is used for
Illustrate the present invention, but cannot be used to limit the scope of the invention.
In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or more;Term " on ",
The orientation or positional relationship of the instructions such as "lower", "left", "right", "inner", "outside", " front end ", " rear end ", " head ", " tail portion " is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.In addition, term " first ", " second ", " third " etc. are used for description purposes only, and should not be understood as instruction or
Imply relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " connected " " connects
Connect " it shall be understood in a broad sense, for example, it may be being fixedly connected, it may be a detachable connection, or be integrally connected;It can be machine
Tool connection, is also possible to be electrically connected;It can be directly connected, it can also be indirectly connected through an intermediary.For this field
For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Embodiment:
As shown in attached drawing 1 to attached drawing 7:
The present invention provide fabric production dye vat automatic feeding system, include: charging bucket 1, dye liquor conveyance conduit 101,
Aqueduct 102, upper cover 2, dyestuff addition pipeline 201, connecting rod 202, set bucket 203, check-valves 3, solenoid valve A4, solenoid valve
B5, liquid level sensor A6, it overflows dye liquor collecting vessel 7, overflow dye liquor conveyance conduit 701, dye liquor discharge line 702, manually-operated gate
703, observation window 704, liquid level sensor B8, solenoid valve C9, control cabinet 10, camera 11, microcontroller 12,4G module 13, shifting
Dynamic equipment 14 and buzzer 15;1 right side top of charging bucket is provided with the aqueduct 102 being connected with 1 inner cavity of charging bucket,
And a solenoid valve A4 is installed on aqueduct 102;1 right side bottom end of charging bucket is provided with one and is connected with 1 inner cavity of charging bucket
Logical dye liquor conveyance conduit 101, and a check-valves 3 is installed on dye liquor conveyance conduit 101;1 open top end of charging bucket is solid
Dingan County is equipped with upper cover 2;The liquid level sensor A6 that one test side is located at 1 inner cavity of charging bucket is installed on the right side of upper cover 2;Upper cover 2 is left
Side is provided with the dyestuff addition pipeline 201 that 2 inner face of upper cover is connected, and is equipped with one on dyestuff addition pipeline 201
Solenoid valve B5;2 left side inner face of upper cover is fixedly connected with a set bucket 203 by a connecting rod 202;It is set on the left of charging bucket 1
It is equipped with a spilling dye liquor collecting vessel 7, and overflows 7 top of dye liquor collecting vessel and is provided with the spilling being connected with its an inner cavity dye
Liquid conveyance conduit 701;701 top of dye liquor conveyance conduit is overflowed to run through into charging bucket 1 and be located at set 203 inner end of bucket.
Wherein, it overflows 701 top outer wall of dye liquor conveyance conduit not to be in contact with set 203 inner face of bucket, and it is defeated to overflow dye liquor
Send 701 top end face of pipeline not with set 203 inner end top surface of bucket be in contact, therefore overflow 701 top of dye liquor conveyance conduit and set bucket 203 it
Between collectively form siphon mechanism.
Wherein, set 203 top end face of bucket is lower than 1 top opening end face of charging bucket.
Wherein, it overflows on the left of dye liquor collecting vessel 7 and the liquid level sensor B8 that a test side is located at its inner cavity is installed.
Wherein, it overflows 7 bottom of dye liquor collecting vessel and is provided with the manually-operated gate 703 being connected with its inner cavity.
Wherein, it overflows 7 left side bottom end of dye liquor collecting vessel and is provided with the dye being connected with spilling 7 inner cavity of dye liquor collecting vessel
Liquid discharge line 702, and a solenoid valve C9 is installed on dye liquor discharge line 702.
Wherein, it overflows 7 left side outer wall of dye liquor collecting vessel and is inlaid with one piece of observation window 704, and be located at side on observation window 704
Position is equipped with a camera 11, and camera 11 images end and is directed at observation window 704.
Wherein, it overflows 7 outer wall of dye liquor collecting vessel and one control cabinet 10 is installed, and control cabinet 10 is internally provided with microcontroller
Device 12,4G module 13 and buzzer 15, microcontroller 12 and liquid level sensor B8, solenoid valve C9, camera 11,4G module 13 and
It is moderate electrical connection between buzzer 15.
Wherein, microcontroller 12 is connect by 4G module 13 with 14 network transmission of mobile device, and mobile device 14 is prison
The mobile devices such as the mobile phone of pipe personnel.
When use:
Under starting state, the capacity of dye liquor in liquid level sensor A6 real-time detection charging bucket 1, when the capacity water level of dye liquor is low
When the limit value set by liquid level sensor A6, solenoid valve A4, solenoid valve B5 are opened simultaneously, and water resource is added into simultaneously with dyestuff
In charging bucket 1, and mixing is stirred by the rabbling mechanism in charging bucket 1, when dye liquor water level reaches liquid level sensor A6 institute
When the limit value of setting, solenoid valve A4, solenoid valve B5 are simultaneously closed off, and when in use, dye liquor is delivered to by dye liquor conveyance conduit 101
Dye liquor spray head carries out spray-painting operation to fabric;
When solenoid valve A4 or solenoid valve B5 break down accidentally, it not can control its closure, cause water resource or dyestuff continuous
Be added into charging bucket 1, increase dye liquor water level in charging bucket 1 constantly, when water level be higher than set 203 top end face of bucket when, meet
The siphon condition of siphon mechanism, dye liquor edge in charging bucket 1 are collectively formed between 701 top of dye liquor conveyance conduit and set bucket 203
Cavity between 701 top of dye liquor conveyance conduit and set bucket 203 is conveyed by dye liquor conveyance conduit 701 overflows dye liquor collecting vessel
In 7, when water level is not less than set 203 bottom face of bucket, siphon condition is always existed, therefore dye liquor will endlessly in charging bucket 1
It is conveyed into and is overflowed in dye liquor collecting vessel 7 by dye liquor conveyance conduit 701;Dye liquor conveying is overflowed in dye liquor collecting vessel 7 when overflowing
When the dye liquor capacity that pipeline 701 inputs touches liquid level sensor B8, liquid level sensor B8 feedback signal gives microcontroller 12,
Microcontroller 12 controls buzzer 15 and issues sound prompting surrounding supervisor, and is sent information to give by 4G module 13 simultaneously
Mobile device 14 after touching information, is supervised when supervisor is not around dye vat by 4G module calls camera 11
The picture of control, when dye liquor water level rises slow in spilling dye liquor collecting vessel 7, supervisor has time enough to go to dye vat
When, without opening solenoid valve C9 discharge dye liquor, economic loss is reduced, when dye is overflowed in the picture discovery monitored by camera 11
When dye liquor water level rises rapid in liquid collecting vessel 7, in order to avoid charging bucket 1 and overflow dye liquor collecting vessel 7 occur because of overfill it is quick-fried
Cylinder phenomenon, supervisor issue instruction by 4G module, make 12 opens solenoid valve C9 of microcontroller, so that overflowing dye liquor collecting vessel
Dye liquor is discharged rapidly by dye liquor discharge line 702 in 7, is occurred to avoid charging bucket 1 and spilling dye liquor collecting vessel 7 because of overfill
Detonation phenomenon.
The embodiment of the present invention is given for the purpose of illustration and description, and is not exhaustively or by this to send out
It is bright to be limited to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.Choosing
Selecting and describe embodiment is and to make those skilled in the art to more preferably illustrate the principle of the present invention and practical application
It will be appreciated that the present invention is to design various embodiments suitable for specific applications with various modifications.