CN109365780A - A kind of preparation of Model For The Bush-axle Type Parts semi solid slurry and the integrated device of extrusion casint - Google Patents

A kind of preparation of Model For The Bush-axle Type Parts semi solid slurry and the integrated device of extrusion casint Download PDF

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Publication number
CN109365780A
CN109365780A CN201811488633.6A CN201811488633A CN109365780A CN 109365780 A CN109365780 A CN 109365780A CN 201811488633 A CN201811488633 A CN 201811488633A CN 109365780 A CN109365780 A CN 109365780A
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casting
outer container
type core
stirred type
mould outer
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CN109365780B (en
Inventor
周荣锋
蔡培霖
李璐
李永坤
王静波
蒋业华
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/02Pressure casting making use of mechanical pressure devices, e.g. cast-forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The present invention relates to a kind of preparation of Model For The Bush-axle Type Parts semi solid slurry and the integrated devices of extrusion casint, belong to material science and technology field.Model For The Bush-axle Type Parts semi solid slurry preparation and the integrated device of extrusion casint, including casting device, pressurizing unit and stirring core device, casting device includes die cover plate, casting mould outer container, Medium frequency induction smelting apparatus, casting forming die holder and casting forming mold, pressurizing unit includes squeezing machine worktable and squeezing formed punch, and stirring core device includes top beam of hydraulic machine plate, motor, speed reduction gearing, thrust ball bearing, stirred type core, rotating device fixing seat and rotating device support frame.Process flow has not only been greatly shortened in the present apparatus, but also reduces energy consumption, improves economy.

Description

A kind of preparation of Model For The Bush-axle Type Parts semi solid slurry and the integrated device of extrusion casint
Technical field
The present invention relates to a kind of preparation of Model For The Bush-axle Type Parts semi solid slurry and the integrated devices of extrusion casint, belong to material Science and technology field.
Background technique
Semi-Solid Metal Process, be exactly in metal solidification process, by being vigorously stirred or the control of process of setting, Obtaining equably left floating the solid-liquid mixed slurries of subsphaeroidal solid phase components in a kind of liquid metal mother liquor, (solid phase components even can Up to 60%).This semi-solid metal slurry has rheology and thixotropic behavior, i.e. semi-solid metal slurry has flowing well Property, it is easy to the product more complicated by common processing methods shaping form.This not only non-fully liquid is prepared, but also non-fully solid The metal paste of state, and the method that it is shaped, are known as Semi-Solid Metal Process.
Semisolid Metal Processing using metal from solid-state to liquid or from liquid to Solid State Transformation during semisolid temperature Spend the forming that metal is realized in section.Semisolid Metal Processing has many advantages compared with conventional metal forming technology, And have wide range of applications, semi-solid processing can be achieved in all alloys with solid-liquid two-phase region.And Semi-solid Metal Thixoforming In combination with a variety of existing processing technologys, such as casting, extruding, forging and stamping and casting.
Semisolid Metal Processing applies also for composite processing, thoroughly solves out-phase material in composite material preparation process The floating of material, segregation and it is poor with the wetability of parent metal the problems such as, this has been provided for the preparation and forming of composite material The condition of benefit.
It is that metal is warm from liquid cooled to semisolid that the forming technology route of semisolid Metal Processing, which mainly has two: one, Degree, then to obtained semi solid slurry direct forming, commonly known as rheological molding;Another is that semi solid slurry is complete Full solidification, is first prepared into blank, then according to product size blanking, then is reheated to semi-solid temperature forming, is usually claimed For thixotropic forming.
Wherein semi-solid rheological molding technique be by semi solid slurry direct forming, therefore have save the energy, process it is short, Production cost is low, high production efficiency, equipment are simple, be applicable in semi-solid processing alloys range it is big the advantages that.Meanwhile process Oxide inclusion it is few, the recycling and use of waste material can be completed in same workshop.But the preservation of slurries and conveying difficulty are larger, Forming process situations such as there may be thermal loss.And thixotropic forming is that molten metal is thoroughly cooled to solid phase from liquid phase, cold But strong stirring or other processing are carried out during, first obtaining has partially solidified semi solid slurry, nascent in slurry Mutually in subsphaeroidal, further cooling obtains the blank with non-dendritic structure.Then, by obtained blank formation of parts as needed Quality be split, then again by every piece of blank heating to need partial remelting degree, cast, forged, being rolled or Extrusion molding.Therefore the disadvantages of it is long that there are processing flows, and energy consumption is high.
Summary of the invention
For the above-mentioned problems of the prior art and deficiency, the present invention provides a kind of Model For The Bush-axle Type Parts semi solid slurry system The standby and integrated device of extrusion casint.Process flow has not only been greatly shortened in the present apparatus, but also reduces energy consumption, improves warp Ji property.The present apparatus is achieved through the following technical solutions.
A kind of preparation of Model For The Bush-axle Type Parts semi solid slurry and the integrated device of extrusion casint, including casting device, squeeze Device and stirring core device, casting device include die cover plate 4, casting mould outer container 11, Medium frequency induction smelting apparatus 12, casting Part shaping dies fixing seat 14 and casting forming mold 15, pressurizing unit include squeezing machine worktable 10 and squeezing formed punch 13, are stirred Mixing core device includes top beam of hydraulic machine plate 1, motor 2, speed reduction gearing 3, thrust ball bearing 5, stirred type core 6, rotation Rotary device fixing seat 7 and rotating device support frame 8;
Casting mould outer container 11 is equipped at the top of the extruding machine worktable 10,11 inside of casting mould outer container is molten equipped with Medium frequency induction Device 12 is refined, extruding formed punch 13 of the bottom inside casting mould outer container 11 equipped with pressurizing unit, inside casting mould outer container 11 Top is equipped with casting forming die holder 14, and casting forming die holder 14 sets there are two casting forming mold 15, casts Die cover plate 4 is equipped at the top of mold outer container 11, die cover plate 4 is equipped with the compression at 11 top of opening and closing casting mould outer container Cylinder;
Top beam of hydraulic machine plate 1 is equipped with by support rod at the top of the extruding machine worktable 10, top beam of hydraulic machine plate 1 is equipped with Motor 2, the output axis connection speed reduction gearing 3 on motor 2,3 transmission belt of speed reduction gearing drive 6 turns of stirred type core It is dynamic, a stirred type core 6 is equipped with inside each casting forming mold 15,6 bottom of stirred type core is secured across die cover plate 4, Rotating device fixing seat 7 is connected by thrust ball bearing 5 at the top of stirred type core 6, rotating device fixing seat 7 is fixedly connected on hydraulic 1 bottom of machine upper beam plate is equipped with stirred type core 6 inside the just corresponding rotating device fixing seat 7 in the top of stirred type core 6 and moves up and down Track, when compression cylinder rise die cover plate 4 is risen open 11 top of casting mould outer container when, stirred type core 6 is to moving up It is dynamic, it then moves down on the contrary;Speed reduction gearing 3 is mounted on by rotating device support frame 8 and squeezes 10 top of machine worktable.
The pressurizing unit is additionally provided with Extruder Control device 9.
The section of 6 bottom end of stirred type core is ellipse, and oval semi-major axis length is 0.5~5mm longer than semi-minor axis.
The working principle of the Model For The Bush-axle Type Parts semi solid slurry preparation and the integrated device of extrusion casint are as follows:
Rise to rise die cover plate 4 by compression cylinder and open 11 top of casting mould outer container, ingot is placed in casting dress In setting, by 11 top of the decline of general who has surrendered's die cover plate 4 closure casting mould outer container under compression cylinder, and it is self-locking to pass through compression cylinder Power Guan Bi mould cover board 4 carries out the melting of metal using Medium frequency induction smelting apparatus 12.Formed punch 13 is squeezed after the completion of melting with small Extruding force pushes molten metal to be full of casting forming mold 15, squeezes 13 minibreak of formed punch, the deceleration transmission under the drive of motor 2 Device 3 rotates stirred type core 6, to realize mechanical stirring to not solidified molten metal, prepares semi solid slurry.Stirring terminates Motor 2 stops working afterwards, squeezes formed punch 13 with big extruding force and completes extrusion casint.After the completion of extrusion casint, opening mold lid Plate 4 completes mould core pulling, and releases part by extruding formed punch 13, takes out part in casting forming mold 15.
The beneficial effects of the present invention are:
(1) device of the present invention may be implemented to produce, and molten metal injection die cavity first be filled type using the method for extrusion casint, so Not solidified molten metal is stirred immediately in same mold afterwards, prepares semi solid slurry using mechanical mixing method, with After continue extrusion casint.And utilize the die forging of slab waste heat, eliminate blank before traditional contour forging technique is forged prepare, cutting and The processes such as heating reduce the occupancy of equipment, shorten process flow, improve work efficiency.
(2) present invention is prepared slurry integrated with extrusion casint, avoids contact of the semi solid slurry with air, is reduced Semi solid slurry oxidation and heat losses.
(3) shape, size and rotation speed of the medium-sized core of apparatus of the present invention are adjustable, can be according to specific in experimentation Experiment condition select more reasonable parameter.
(4) apparatus of the present invention simple structure, low cost, high efficiency, and after casting extrusion equipment combines, it can be fast Speed obtains semisolid shaft sleeve parts, improves production efficiency.
Detailed description of the invention
Fig. 1 is three-dimensional structure figure of the present invention;
Fig. 2 is sectional plan view of the present invention.
In figure: 1- top beam of hydraulic machine plate, 2- motor, 3- speed reduction gearing, 4- die cover plate, 5- thrust ball axis It holds, 6- stirred type core, 7- rotating device fixing seat, 8- rotating device support frame, 9- Extruder Control device, the work of 10- extruder Platform, 11- casting mould outer container, 12- Medium frequency induction smelting apparatus, 13- squeeze formed punch, 14- casting forming die holder, 15- Casting forming mold.
Specific embodiment
With reference to embodiment, the invention will be further described.
Embodiment 1
As illustrated in fig. 1 and 2, Model For The Bush-axle Type Parts semi solid slurry preparation and the integrated device of extrusion casint, including casting dress It sets, pressurizing unit and stirring core device, casting device include die cover plate 4, casting mould outer container 11, Medium frequency induction melting dress 12, casting forming die holder 14 and casting forming mold 15 are set, pressurizing unit includes squeezing machine worktable 10 and squeezing to rush First 13, stirring core device includes top beam of hydraulic machine plate 1, motor 2, speed reduction gearing 3, thrust ball bearing 5, stirred type Core 6, rotating device fixing seat 7 and rotating device support frame 8;
Casting mould outer container 11 is equipped at the top of the extruding machine worktable 10,11 inside of casting mould outer container is molten equipped with Medium frequency induction Device 12 is refined, extruding formed punch 13 of the bottom inside casting mould outer container 11 equipped with pressurizing unit, inside casting mould outer container 11 Top is equipped with casting forming die holder 14, and casting forming die holder 14 sets there are two casting forming mold 15, casts Die cover plate 4 is equipped at the top of mold outer container 11, die cover plate 4 is equipped with the compression at 11 top of opening and closing casting mould outer container Cylinder;
Top beam of hydraulic machine plate 1 is equipped with by support rod at the top of the extruding machine worktable 10, top beam of hydraulic machine plate 1 is equipped with Motor 2, the output axis connection speed reduction gearing 3 on motor 2,3 transmission belt of speed reduction gearing drive 6 turns of stirred type core It is dynamic, a stirred type core 6 is equipped with inside each casting forming mold 15,6 bottom of stirred type core is secured across die cover plate 4, Rotating device fixing seat 7 is connected by thrust ball bearing 5 at the top of stirred type core 6, rotating device fixing seat 7 is fixedly connected on hydraulic 1 bottom of machine upper beam plate is equipped with stirred type core 6 inside the just corresponding rotating device fixing seat 7 in the top of stirred type core 6 and moves up and down Track, when compression cylinder rise die cover plate 4 is risen open 11 top of casting mould outer container when, stirred type core 6 is to moving up It is dynamic, it then moves down on the contrary;Speed reduction gearing 3 is mounted on by rotating device support frame 8 and squeezes 10 top of machine worktable.
Wherein pressurizing unit is additionally provided with Extruder Control device 9;The section of 6 bottom end of stirred type core is ellipse, and oval half is long Axial length is 0.5mm longer than semi-minor axis.
Embodiment 2
As illustrated in fig. 1 and 2, Model For The Bush-axle Type Parts semi solid slurry preparation and the integrated device of extrusion casint, including casting dress It sets, pressurizing unit and stirring core device, casting device include die cover plate 4, casting mould outer container 11, Medium frequency induction melting dress 12, casting forming die holder 14 and casting forming mold 15 are set, pressurizing unit includes squeezing machine worktable 10 and squeezing to rush First 13, stirring core device includes top beam of hydraulic machine plate 1, motor 2, speed reduction gearing 3, thrust ball bearing 5, stirred type Core 6, rotating device fixing seat 7 and rotating device support frame 8;
Casting mould outer container 11 is equipped at the top of the extruding machine worktable 10,11 inside of casting mould outer container is molten equipped with Medium frequency induction Device 12 is refined, extruding formed punch 13 of the bottom inside casting mould outer container 11 equipped with pressurizing unit, inside casting mould outer container 11 Top is equipped with casting forming die holder 14, and casting forming die holder 14 sets there are two casting forming mold 15, casts Die cover plate 4 is equipped at the top of mold outer container 11, die cover plate 4 is equipped with the compression at 11 top of opening and closing casting mould outer container Cylinder;
Top beam of hydraulic machine plate 1 is equipped with by support rod at the top of the extruding machine worktable 10, top beam of hydraulic machine plate 1 is equipped with Motor 2, the output axis connection speed reduction gearing 3 on motor 2,3 transmission belt of speed reduction gearing drive 6 turns of stirred type core It is dynamic, a stirred type core 6 is equipped with inside each casting forming mold 15,6 bottom of stirred type core is secured across die cover plate 4, Rotating device fixing seat 7 is connected by thrust ball bearing 5 at the top of stirred type core 6, rotating device fixing seat 7 is fixedly connected on hydraulic 1 bottom of machine upper beam plate is equipped with stirred type core 6 inside the just corresponding rotating device fixing seat 7 in the top of stirred type core 6 and moves up and down Track, when compression cylinder rise die cover plate 4 is risen open 11 top of casting mould outer container when, stirred type core 6 is to moving up It is dynamic, it then moves down on the contrary;Speed reduction gearing 3 is mounted on by rotating device support frame 8 and squeezes 10 top of machine worktable.
Wherein pressurizing unit is additionally provided with Extruder Control device 9;The section of 6 bottom end of stirred type core is ellipse, and oval half is long Axial length is 5mm longer than semi-minor axis.
Embodiment 3
As illustrated in fig. 1 and 2, Model For The Bush-axle Type Parts semi solid slurry preparation and the integrated device of extrusion casint, including casting dress It sets, pressurizing unit and stirring core device, casting device include die cover plate 4, casting mould outer container 11, Medium frequency induction melting dress 12, casting forming die holder 14 and casting forming mold 15 are set, pressurizing unit includes squeezing machine worktable 10 and squeezing to rush First 13, stirring core device includes top beam of hydraulic machine plate 1, motor 2, speed reduction gearing 3, thrust ball bearing 5, stirred type Core 6, rotating device fixing seat 7 and rotating device support frame 8;
Casting mould outer container 11 is equipped at the top of the extruding machine worktable 10,11 inside of casting mould outer container is molten equipped with Medium frequency induction Device 12 is refined, extruding formed punch 13 of the bottom inside casting mould outer container 11 equipped with pressurizing unit, inside casting mould outer container 11 Top is equipped with casting forming die holder 14, and casting forming die holder 14 sets there are two casting forming mold 15, casts Die cover plate 4 is equipped at the top of mold outer container 11, die cover plate 4 is equipped with the compression at 11 top of opening and closing casting mould outer container Cylinder;
Top beam of hydraulic machine plate 1 is equipped with by support rod at the top of the extruding machine worktable 10, top beam of hydraulic machine plate 1 is equipped with Motor 2, the output axis connection speed reduction gearing 3 on motor 2,3 transmission belt of speed reduction gearing drive 6 turns of stirred type core It is dynamic, a stirred type core 6 is equipped with inside each casting forming mold 15,6 bottom of stirred type core is secured across die cover plate 4, Rotating device fixing seat 7 is connected by thrust ball bearing 5 at the top of stirred type core 6, rotating device fixing seat 7 is fixedly connected on hydraulic 1 bottom of machine upper beam plate is equipped with stirred type core 6 inside the just corresponding rotating device fixing seat 7 in the top of stirred type core 6 and moves up and down Track, when compression cylinder rise die cover plate 4 is risen open 11 top of casting mould outer container when, stirred type core 6 is to moving up It is dynamic, it then moves down on the contrary;Speed reduction gearing 3 is mounted on by rotating device support frame 8 and squeezes 10 top of machine worktable.
Wherein pressurizing unit is additionally provided with Extruder Control device 9;The section of 6 bottom end of stirred type core is ellipse, and oval half is long Axial length is 1mm longer than semi-minor axis.
In conjunction with attached drawing, the embodiment of the present invention is explained in detail above, but the present invention is not limited to above-mentioned Embodiment within the knowledge of a person skilled in the art can also be before not departing from present inventive concept Put that various changes can be made.

Claims (3)

1. a kind of Model For The Bush-axle Type Parts semi solid slurry preparation and the integrated device of extrusion casint, it is characterised in that: including casting Device, pressurizing unit and stirring core device, casting device includes die cover plate (4), casting mould outer container (11), Medium frequency induction Smelting apparatus (12), casting forming die holder (14) and casting forming mold (15), pressurizing unit include extruder work Platform (10) and extruding formed punch (13), stirring core device includes top beam of hydraulic machine plate (1), motor (2), speed reduction gearing (3), thrust ball bearing (5), stirred type core (6), rotating device fixing seat (7) and rotating device support frame (8);
Casting mould outer container (11) are equipped at the top of the extruding machine worktable (10), intermediate frequency is equipped with inside casting mould outer container (11) Induction melting device (12), the internal bottom of casting mould outer container (11) are equipped with the extruding formed punch (13) of pressurizing unit, casting die Have outer container (11) inner upper be equipped with casting forming die holder (14), casting forming die holder (14) set there are two casting Part shaping dies (15), casting mould outer container (11) top are equipped with die cover plate (4), and die cover plate (4) is equipped with and plays open and close Close the compression cylinder at the top of casting mould outer container (11);
Top beam of hydraulic machine plate (1) is equipped with by support rod at the top of the extruding machine worktable (10), top beam of hydraulic machine plate (1) It is equipped with motor (2), the output axis connection speed reduction gearing (3) on motor (2), speed reduction gearing (3) transmission belt Stirred type core (6) rotation is driven, is equipped with a stirred type core (6), stirred type core (6) inside each casting forming mold (15) Bottom is secured across die cover plate (4), connects rotating device fixing seat by thrust ball bearing (5) at the top of stirred type core (6) (7), rotating device fixing seat (7) is fixedly connected on top beam of hydraulic machine plate (1) bottom, and stirred type core (6) top is just corresponding The track that stirred type core (6) move up and down is equipped with inside rotating device fixing seat (7), when compression cylinder rises die cover plate (4) when rising at the top of opening casting mould outer container (11), stirred type core (6) is moved up, and then moves down on the contrary;Deceleration transmission Device (3) is mounted on by rotating device support frame (8) and squeezes machine worktable (10) top.
2. Model For The Bush-axle Type Parts semi solid slurry preparation according to claim 1 and the integrated device of extrusion casint, special Sign is: the pressurizing unit is additionally provided with Extruder Control device (9).
3. Model For The Bush-axle Type Parts semi solid slurry preparation according to claim 1 and the integrated device of extrusion casint, special Sign is: the section of stirred type core (6) bottom end is ellipse, and oval semi-major axis length is 0.5~5mm longer than semi-minor axis.
CN201811488633.6A 2018-12-06 2018-12-06 Device for integrating semi-solid slurry preparation and extrusion casting of shaft sleeve parts Active CN109365780B (en)

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CN203751313U (en) * 2014-03-26 2014-08-06 浙江大学 Ultrasonic vibration-based semi-solid metal powder forming device
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CN106735065A (en) * 2016-12-27 2017-05-31 昆明理工大学 A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts
CN107350453A (en) * 2017-07-05 2017-11-17 中北大学 Magnesium alloy casting semi-solid composite extrusion casting molding method
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CN108467957A (en) * 2018-04-25 2018-08-31 中北大学 A kind of preparation method of quasi-crystalline substance reinforced type magnesium based composites
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US4537242A (en) * 1982-01-06 1985-08-27 Olin Corporation Method and apparatus for forming a thixoforged copper base alloy cartridge casing
KR100653161B1 (en) * 2005-02-22 2006-12-01 한국생산기술연구원 Pressure-casting method of semisolid Al matrix composite
CN101181736A (en) * 2007-12-07 2008-05-21 华中科技大学 Semi solid rheoforming method for metal parts and device therefor
CN101391294A (en) * 2008-05-30 2009-03-25 北京科技大学 Suspension cone bucket type semi-solid metal slurry preparation and conveyor device
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