CN109364811A - A kind of industrial waste grain forming equipment and its forming method - Google Patents
A kind of industrial waste grain forming equipment and its forming method Download PDFInfo
- Publication number
- CN109364811A CN109364811A CN201811462762.8A CN201811462762A CN109364811A CN 109364811 A CN109364811 A CN 109364811A CN 201811462762 A CN201811462762 A CN 201811462762A CN 109364811 A CN109364811 A CN 109364811A
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- CN
- China
- Prior art keywords
- fly cutter
- agitating device
- scraper
- industrial waste
- grain forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83611—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
Abstract
The present invention relates to mixing plant technical field, especially a kind of industrial waste grain forming equipment and its forming method.This kind of industrial waste grain forming equipment, including storage vat, scraper agitating device, fly cutter agitating device and revolution driving mechanism, the scraper agitating device, fly cutter agitating device is set in storage vat, the scraper agitating device includes scraping mechanism, the scraping mechanism is connect with revolution driving device, scraping mechanism is driven to do stirring and binder movement in storage vat, the fly cutter agitating device includes fly cutter mechanism and fly cutter free-wheeling system, fly cutter agitating device revolution driving mechanism is connected with fly cutter free-wheeling system, fly cutter agitating device is driven to do blank and bulk cargo movement in storage vat.The invention discloses a kind of multifunctional particle molding equipment and its forming methods; it is crushed during realizing grain forming; stirring; it is granulated; four steps of shaping are once completed in an equipment; and industrial waste grain forming device structure provided by the invention designs reasonable, compact layout, debugs in the switching of work shape without shutting down, it is easy to use.
Description
Technical field
The present invention relates to mixing plant technical field, especially a kind of industrial waste grain forming equipment and its molding side
Method.
Background technique
The place for industrial wastes such as building mud waste, chemical engineering sludge, gypsum waste, dewatering cakes domestic at present
Reason all carries out air storage mostly or burial processing, the processing mode easily cause safety problem and environmental problem.From nearest
The developing direction recycled applies flexibly these wastes etc. as resource, as primary raw material, manufactured particulate matter at
Shape is used for horticultural materials, the utilization of building materials etc..These granules processed in order to obtain are needed these wastes with special
The processing that equipment carries out.
Grain forming is needed to be crushed, stirring, is granulated, four basic steps of shaping, and domestic processing equipment is most only at present
A step in individually carrying out, if filter press is only dried, molding function, granulating disc only has the function being granulated；And it mixes
It closes stirring the step then individually to carry out in blender, one-pass molding can not be granulated in an equipment, therefore existing industry
Waste material Granulation Equipments is further improved.
Summary of the invention
To solve the above problems, this case application proposes the special of a kind of industrial waste grain forming equipment and its forming method
Benefit application, which can realize grain forming in one apparatus, exclusively carry out operation without more.
The technical solution adopted by the invention is as follows: a kind of industrial waste grain forming equipment, including the stirring of storage vat, scraper
Device, fly cutter agitating device and revolution driving mechanism, the scraper agitating device, fly cutter agitating device are set in storage vat,
The scraper agitating device includes scraping mechanism, which connect with revolution driving device, drives scraping mechanism in storing
Stirring and binder movement are done in bucket, the fly cutter agitating device includes fly cutter mechanism and fly cutter free-wheeling system, fly cutter stirring dress
It sets revolution driving mechanism to connect with fly cutter free-wheeling system, fly cutter agitating device is driven to do blank and bulk cargo movement in storage vat.
Further, storage vat bottom is equipped with device for discharging.
Further, revolution driving mechanism includes setting the casing being disposed through on storage vat axis, being arranged in casing
Hollow shaft, the revoluting motor with revolution axis connection, which connect with scraper free-wheeling system, fly cutter free-wheeling system.
Further, scraping mechanism includes scraper arm, deviator, scrapes bottom blade, and the scraper arm is on deviator
Swing, it is described scrape bottom blade be set on scraper arm with scraper arm swing change meet charge level, when scraper blade meet charge level be scrape
Expect blade top surface when do stirring movement, when scrape bottom blade meet charge level be bottom surface when do binder movement.
It further, is plane at the top of scraper arm, the deviator is equipped with the limit shaft with conflict at the top of scraper arm.
Further, scraping mechanism further includes the side scraper blade being arranged close to stirring cylinder side wall.
Further, fly knife device includes fly cutter shaft, fly cutter blade, the fly cutter shaft and knife free-wheeling system connecting band
Dynamic fly cutter blade independently rotates, and fly cutter blade gap on flying to shaft is arranged.
Further, fly knife device further includes bottom fly cutter, has kidney slot on the bottom fly cutter blade, convenient for as needed
Adjust the gap of fly cutter bottom blade and staving bottom.
A kind of control method of industrial waste grain forming equipment, the specific method is as follows:
Industrial waste is added into storage vat；
Broken, scraper agitating device does stirring movement, digs industrial waste high speed in storage vat, fly cutter agitating device
Blank movement is done, under the operating condition, bottom material scraping plate digs material high speed, and fly cutter high speed bevel direction, which is cut, scrapes bulky grain raw material；
Curing agent, additive and a small amount of water such as cement is added after step 1 keeps material uniformly fine crushing in stirring
It is stirred step, scraper agitating device does stirring movement, industrial waste high speed is dug, it is dynamic that fly cutter agitating device does bulk cargo
Make, under the operating condition, the material in material storage tube 1, curing agent, additive is sufficiently mixed；
Be granulated, it is agitated sufficiently after, carry out granulation step, scraper agitating device binder movement, scraping mechanism is in storage vat
It inside does binder movement the material after mixing is pressed down against and is removed, the flying knife set of fly cutter agitating device, which rotates clockwise, to be done
Bulk cargo acts, and under the operating condition, the material after mixing is pressed down against and is removed by bottom material scraping plate, and fly cutter back flat makes to mix
Material is spread after conjunction；
Shaping carries out shaping after granulation step, and scraper agitating device does binder movement, and it is dynamic that fly cutter agitating device does blank
To make, under the operating condition, bottom material scraping plate continues low speed and is pressed down against mixture, and fly cutter high speed rotation, biggish particle is cut off,
Keep particulate matter more uniform, granulates.
After grain forming, discharging is completed by device for discharging.
Further, when scraper agitating device high speed rotation revolving speed be 2.6-5.8m/s, low speed rotation when revolving speed be 0.5-
1.3m/s, revolving speed 30-80rpm when revolving speed is 420-720rpm, low speed rotation when the fly cutter agitating device accuses high speed rotation.
The invention discloses a kind of multifunctional particle molding equipment and its forming method, industrial waste grain forming equipment,
It is turned in storage vat including storage vat, scraper agitating device, fly cutter agitating device and revolution driving mechanism, scraper agitating device
Material and binder movement, fly cutter agitating device do blank and bulk cargo movement, flying knife set rotation and agitating device revolution in storage vat
It can be with arbitrary direction of rotation and rotation speed.By control scraper agitating device and fly cutter agitating device direction of rotation with
Rotation speed is crushed during realizing grain forming, stirs, is granulated, and four steps of shaping are primary complete in an equipment
At, and industrial waste grain forming device structure provided by the invention design is reasonable, compact layout, is not necessarily to stop when work shape switches
Machine debugging, it is easy to use.
Detailed description of the invention
Fig. 1 is the schematic top plan view of industrial waste grain forming equipment of the present invention；
Fig. 2 is the structural schematic diagram of industrial waste grain forming equipment of the present invention；
Fig. 3 is industrial waste grain forming equipment scraper agitating device stirring structural schematic diagram of the present invention；
Fig. 4 is industrial waste grain forming equipment scraper agitating device press material structure schematic diagram of the present invention；
Fig. 5 is the structural schematic diagram of industrial waste grain forming equipment flying knife set of the present invention；.
Fig. 6 is the structural schematic diagram of industrial waste grain forming equipment flying knife set of the present invention bottom fly cutter；
Fig. 7 is operation schematic diagram when industrial waste grain forming equipment of the present invention is broken；
Operation schematic diagram when Fig. 8 is industrial waste grain forming equipment of the present invention stirring；
Fig. 9 is operation schematic diagram when industrial waste grain forming equipment of the present invention is granulated；
Operation schematic diagram when Figure 10 is industrial waste grain forming equipment shaping of the present invention.
Specific embodiment
Technical solution in the embodiment of the present invention that following will be combined with the drawings in the embodiments of the present invention carries out clear, complete
Description, it should be understood that described herein specific examples are only used to explain the present invention, is not intended to limit the present invention.
In conjunction with shown in Fig. 1-6, a kind of industrial waste grain forming equipment, including storage vat 1, revolution driving mechanism 2, scraper
Agitating device 3, fly cutter agitating device 4.
1 bottom of storage vat is equipped with device for discharging 11.
The driving mechanism 2 that revolves includes casing 21, hollow shaft 22, revoluting motor 23, transmission component 24；
Casing 21 is disposed through on 1 axis of storage vat, and hollow shaft 22 is arranged in casing, its bottom end and revoluting motor 23
Connection, the hollow shaft 22 are connect by transmission component with scraper agitating device, fly cutter agitating device, drive it in storage vat 1
Revolution, revoluting motor 23 change revolving speed and the steering of revolution in the switching of working condition.
Scraper agitating device 3 includes scraper arm 31, deviator 32, scrapes bottom blade 33, side scraper blade 34, scraper stirring
Device 3 moves in storage vat 1 clockwise or counterclockwise under the drive of revolution driving mechanism 2；
Scraper arm 31 is connected by a pin shaft 311 and swing on deviator 32, is plane, deflecting dress at the top of scraper arm 31
Set 32 be equipped with the limit shaft 321 that is contradicted at the top of scraper arm 31, scraper arm 31 under the action of limit shaft 321, can only to the left or
Certain angle is swung to the right；Scraper arm 31 is driven to swing when scraper 3 rotary motion of agitating device, the swaying direction of scraper arm 31
With the direction of motion scrape the charge level of meeting of bottom blade 33 on the contrary, changing in turn, the central axes of scraper arm 31 and bottom scraper blade 33
Between be formed with angle β less than or equal to 90 °, it is most of at this time when scraper blade 33 is when to meet charge level be scraper blade top surface
Material does stirring movement from 33 top surface mistake of bottom scraper blade, when scraping bottom blade to meet charge level is bottom surface, is in scraper blade 33
The material of lower section can be compacted, and do binder movement；
Side scraper blade 34 is arranged close to 1 body sidewall of storage vat, rotates under the driving of revolution driving mechanism 2, to storing
1 side wall scraper of bucket.
Fly knife device 4 includes fly cutter shaft 41, fly cutter blade 42, bottom fly cutter 43, fly cutter free-wheeling system 44, the fly cutter
Shaft 41 is connect with top knife free-wheeling system 44 drives fly cutter blade 42 and the independent rotation of bottom fly cutter 43, and fly cutter blade 42 is flying
Gap is arranged on swivel axis 41, and bottom fly cutter 43 is set to 41 bottom end of fly cutter shaft, has kidney slot on the bottom fly cutter blade
431, convenient for working condition switching when adjust fly cutter bottom 43 and 1 bottom of storage vat gap, fly cutter blade 42, bottom fly cutter
43 constitute the flying knife set in fly cutter shaft；
Fly cutter free-wheeling system 44 includes spinning motor 441, the gear-box 442 for being set to 1 top of storage vat, spinning motor
441 are connect by gear-box 44 with fly cutter shaft 41, driving fly cutter blade 42, the steering of bottom fly cutter 43 and revolving speed.
Above-mentioned industrial waste grain forming equipment, scraper agitating device 3, fly cutter agitating device 4 are set in storage vat,
It revolves clockwise or counterclockwise under the drive for the driving device 2 that revolves, scraper agitating device 3 scrapes bottom leaf when public clockwise or counterclockwise
Piece 33 does stirring and binder movement, while 4 scraper agitating device 3 of fly cutter agitating device revolves, fly cutter shaft in storage vat 1
41, fly cutter blade 42, bottom the fly cutter 43 independent rotation under the drive of fly cutter free-wheeling system 44 is done blank in storage vat 1 and is dissipated
Material movement.
Referring to Fig.1-6, shown in 7-10, a kind of control method of industrial waste grain forming equipment uses above-mentioned Industry Waste
Expect grain forming equipment, the specific method is as follows:
Industrial waste is added into storage vat 1；
Broken, scraper agitating device rotates high speed rotation counterclockwise and does stirring movement, revolving speed 2.6-5.8m/s, scraper
Structure digs industrial waste high speed in storage vat, and the flying knife set of fly cutter agitating device is counterclockwise, and high speed rotation does blank movement,
Flying knife set revolving speed is 420-720rpm, and under the operating condition, bottom material scraping plate digs material high speed, and fly cutter high speed bevel direction, which is cut, to be scraped
Bulky grain raw material；
Curing agent, additive and a small amount of water such as cement is added after step 1 keeps material uniformly fine crushing in stirring
It is stirred step, scraper agitating device rotates high speed rotation counterclockwise and does stirring movement, and revolving speed 2.6-5.8m/s will be industrial
Waste material high speed is dug, and the flying knife set of fly cutter agitating device high speed rotation clockwise does bulk cargo movement, and flying knife set revolving speed is 420~
720rpm, under the operating condition, the material in material storage tube 1, curing agent, additive is sufficiently mixed；
Be granulated, it is agitated sufficiently after, carry out granulation step, scraper agitating device low speed rotation clockwise does binder movement,
Revolving speed is 0.5-1.3m/s, and scraping mechanism does binder movement in storage vat and the material after mixing is pressed down against and is shelled
From the flying knife set of fly cutter agitating device low speed rotation clockwise does bulk cargo movement, and flying knife set revolving speed is 30-80rpm, the operating condition
Under, the material after mixing is pressed down against and is removed by bottom material scraping plate, and fly cutter back flat spreads material after mixing；
Shaping, after granulation step, mixture has the particulate matter for being formed with certain density and intensity in storage vat 1, connects
Carry out shaping step, scraper agitating device low speed rotation clockwise is binder movement, revolving speed 0.5-1.3m/s, and fly cutter stirs
The flying knife set high speed rotation counterclockwise for mixing device does blank movement, and fly cutter revolving speed is 420-720rpm, under the operating condition, bottom scraper
Plate continues low speed and is pressed down against mixture, and fly cutter high speed rotation, and biggish particle is cut off, keeps particulate matter more uniform,
Granulation.
After grain forming, discharging is completed by device for discharging 11.
It above are only several specific embodiments of the invention, but the design concept of the present invention is not limited to this, all benefits
It is made a non-material change to the present invention, should all be belonged to behavior that violates the scope of protection of the present invention with this design.
Claims (10)
1. a kind of industrial waste grain forming equipment, it is characterised in that: including storage vat, scraper agitating device, fly cutter stirring dress
It sets and revolves driving mechanism, the scraper agitating device, fly cutter agitating device are set in storage vat, the scraper agitating device
Including scraping mechanism, which connect with revolution driving device, and scraping mechanism is driven to do stirring and binder in storage vat
Movement, the fly cutter agitating device include fly cutter mechanism and fly cutter free-wheeling system, the fly cutter agitating device revolve driving mechanism and
The connection of fly cutter free-wheeling system drives fly cutter agitating device to do blank and bulk cargo movement in storage vat.
2. industrial waste grain forming equipment according to claim 1, it is characterised in that: the storage vat bottom is equipped with and unloads
Expect device.
3. industrial waste grain forming equipment according to claim 1, it is characterised in that: the revolution driving mechanism includes
It, should if being disposed through the casing on storage vat axis, the hollow shaft being arranged in casing, the revoluting motor with revolution axis connection
Hollow shaft is connect with scraper free-wheeling system, fly cutter free-wheeling system.
4. industrial waste grain forming equipment according to claim 1, it is characterised in that: the scraping mechanism includes scraper
Arm, deviator scrape bottom blade, and the scraper arm is swung on deviator, it is described scrape bottom blade be set on scraper arm with
Charge level is met in scraper arm swing change, when meeting when charge level is scraper blade top surface for scraper blade does stirring movement, when scraping bottom blade
It meets when charge level is bottom surface and does binder movement.
5. industrial waste grain forming equipment according to claim 4, it is characterised in that: be flat at the top of the scraper arm
Face, the deviator are equipped with the limit shaft with conflict at the top of scraper arm.
6. industrial waste grain forming equipment according to claim 5, it is characterised in that: the scraping mechanism further includes patch
The side scraper blade of nearly stirring cylinder side wall setting.
7. industrial waste grain forming equipment according to claim 1, it is characterised in that: the fly knife device includes fly cutter
Shaft, fly cutter blade, the fly cutter shaft is connect with knife free-wheeling system drives fly cutter blade independently to rotate, and fly cutter blade is being flown to
Gap is arranged in shaft.
8. industrial waste grain forming equipment according to claim 1, it is characterised in that: the fly knife device further includes bottom
Portion's fly cutter has kidney slot on the bottom fly cutter blade, convenient for adjusting the gap of fly cutter bottom blade Yu staving bottom as needed.
9. a kind of control method of industrial waste grain forming equipment, which is characterized in that use industry described in claim 1-8
Waste granules molding equipment, the specific method is as follows:
Industrial waste is added into storage vat；
Broken, scraper agitating device does stirring movement, digs industrial waste high speed in storage vat, fly cutter agitating device is cut
Material acts, and under the operating condition, bottom material scraping plate digs material high speed, and fly cutter high speed bevel direction, which is cut, scrapes bulky grain raw material；
Stirring is added the curing agent such as cement, additive and a small amount of water and carries out after step 1 keeps material uniformly fine crushing
Whipping step, scraper agitating device do stirring movement, and industrial waste high speed is dug, and fly cutter agitating device does bulk cargo movement, should
Under operating condition, material in material storage tube 1, curing agent, additive is sufficiently mixed；
Be granulated, it is agitated sufficiently after, carry out granulation step, the movement of scraper agitating device binder, scraping mechanism does in storage vat
Material after mixing is pressed down against and is removed by binder movement, and the flying knife set of fly cutter agitating device, which rotates clockwise, does bulk cargo
It acts, under the operating condition, the material after mixing is pressed down against and is removed by bottom material scraping plate, after fly cutter back flat makes mixing
Material diffusion；
Shaping carries out shaping after granulation step, and scraper agitating device does binder movement, and fly cutter agitating device does blank movement,
Under the operating condition, bottom material scraping plate continues low speed and is pressed down against mixture, and fly cutter high speed rotation, and biggish particle is cut off, is made
Particulate matter is more uniform, granulating.
After grain forming, discharging is completed by device for discharging.
10. the control method of industrial waste grain forming equipment according to claim 9, it is characterised in that: the scraper is stirred
When mixing device high speed rotation revolving speed be 2.6-5.8m/s, low speed rotation when revolving speed be 0.5-1.3m/s, the fly cutter agitating device
Revolving speed 30-80rpm when revolving speed is 420-720rpm, low speed rotation when accusing high speed rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811462762.8A CN109364811A (en) | 2018-12-03 | 2018-12-03 | A kind of industrial waste grain forming equipment and its forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811462762.8A CN109364811A (en) | 2018-12-03 | 2018-12-03 | A kind of industrial waste grain forming equipment and its forming method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109364811A true CN109364811A (en) | 2019-02-22 |
Family
ID=65375218
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811462762.8A Withdrawn CN109364811A (en) | 2018-12-03 | 2018-12-03 | A kind of industrial waste grain forming equipment and its forming method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109364811A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794496A (en) * | 2019-03-14 | 2019-05-24 | 福建南方路面机械有限公司 | A kind of granular curing system of asphalt waste and method |
| CN109912142A (en) * | 2019-04-24 | 2019-06-21 | 福建南方路面机械有限公司 | A kind of granular curing apparatus of sludge with low moisture content and prilling process |
| CN115055111A (en) * | 2022-05-30 | 2022-09-16 | 福建南方路面机械股份有限公司 | Monitoring and feedback device of planetary mixing granulation equipment |
-
2018
- 2018-12-03 CN CN201811462762.8A patent/CN109364811A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794496A (en) * | 2019-03-14 | 2019-05-24 | 福建南方路面机械有限公司 | A kind of granular curing system of asphalt waste and method |
| CN109912142A (en) * | 2019-04-24 | 2019-06-21 | 福建南方路面机械有限公司 | A kind of granular curing apparatus of sludge with low moisture content and prilling process |
| CN115055111A (en) * | 2022-05-30 | 2022-09-16 | 福建南方路面机械股份有限公司 | Monitoring and feedback device of planetary mixing granulation equipment |
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| CB02 | Change of applicant information |
Address after: No. 700, sports street, hi tech Industrial Park, Fengze District, Quanzhou City, Fujian Province Applicant after: Fujian Nanfang pavement machinery Co.,Ltd. Address before: 362000 Fujian province Quanzhou Fengze District High-tech Industrial Park Sports Street No. 700 Applicant before: FUJIAN SOUTH HIGHWAY MACHINERY Co.,Ltd. |
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Application publication date: 20190222 |
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| WW01 | Invention patent application withdrawn after publication |