CN109358578A - A kind of working efficiency test method - Google Patents
A kind of working efficiency test method Download PDFInfo
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- CN109358578A CN109358578A CN201811211167.7A CN201811211167A CN109358578A CN 109358578 A CN109358578 A CN 109358578A CN 201811211167 A CN201811211167 A CN 201811211167A CN 109358578 A CN109358578 A CN 109358578A
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- equipment
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31469—Graphical display of process as function of detected alarm signals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of working efficiency test methods, it is capable of detecting when the working efficiency of every equipment, the failure of equipment is detected simultaneously, failure cause and the scheme for automatically generating maintenance failure, to reduce the time of maintenance personal's repair apparatus, make equipment restore to work normally as early as possible, improves the working efficiency of equipment.
Description
Technical field
The present invention relates to device management techniques field, more particularly to a kind of working efficiency test method.
Background technique
In the industrial production, an important factor for production efficiency is generation economic benefit, and in general factory there are many settings
Equipment, and every kind of equipment has more, and the working efficiency of every equipment of to master becomes a problem of producer；
Moreover, in the industrial production, the case where equipment breaks down, is often occurred, and is required to group of producer maintenance people every time
Member carries out the position and reason that comprehensive reviewing party can determine that equipment breaks down to equipment, not only labor intensive, Er Qie
Maintenance personal can extend the time of equipment normal work during checking equipment comprehensively, reduce the working efficiency of equipment, damage
The economic benefit of producer.
Therefore, how to provide it is a kind of improve equipment work efficiency working efficiency test method be those skilled in the art urgently
Problem to be solved.
Summary of the invention
In view of this, being capable of detecting when the work effect of every equipment the present invention provides a kind of working efficiency test method
Rate, while detecting the failure of equipment, failure cause and the scheme for automatically generating maintenance failure, to reduce maintenance personal's inspection
The time for repairing equipment makes equipment restore to work normally as early as possible, improves the working efficiency of equipment.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of working efficiency test method, includes the following steps:
S1 is respectively provided with information collection probe on the different components of every equipment, passes through the information probe acquisition every
The working condition of different components in equipment；
S2, information collection probe by collected each equipment the work state information of each component be transmitted to end
The failure analysis module in APP is held, whether normal, if described if analyzing every equipment working state by the failure analysis module
Failure analysis module detects that current device is in abnormal condition, and analyzes the specific portion of current device failure simultaneously
The time that part, failure cause and failure start；
S3, specific component that the failure analysis module breaks down the current device analyzed, failure cause with
And fault logging module of the time tranfer that starts of failure into terminal APP, it is currently set by fault logging module record
The time that standby specific component, failure cause and the failure to break down starts；
The time of fault inception of current device is transmitted to the alarm in terminal APP by S4, the fault logging module, together
Alarm described in Shi Qidong provides maintenance personal and repairs the equipment currently to break down；
S5, when faulty equipment is restored to normal operating conditions, the information probe will collect current device and restore normal
The information of working condition is transmitted to the failure analysis module again, at this point, at failure analysis module detection current device
It is transmitted to the normal work logging modle in terminal APP in normal operating conditions, and by result detected, by described normal
Logging module records current device and restores the time worked normally；
S6, the time tranfer that the normal work logging modle works normally current device recovery to the alarm,
And terminate the alarm condition of the alarm, while the alarm is extensive according to the received time of fault inception of institute and current device
The time worked normally again calculates the downtime；
The memory module in S7, terminal APP receives the failure of the current device in the fault logging module
Specific component and failure cause, while receiving the downtime in alarm；
The downtime is transmitted to effect computing module in terminal APP, passes through institute by S8, the memory module
It states effect computing module and calculates the time availability of equipment to characterize the working efficiency of equipment.
The specific component that the current device breaks down and failure cause are transferred to terminal by S9, the memory module
Intelligence questions library in APP, the intelligence questions library automatically generate the maintenance mode for solving equipment fault.
It preferably, include that breakdown maintenance mode augments unit in the step S9, in the intelligence questions library, by described
Breakdown maintenance mode augments unit and adds the maintenance program lacked in the intelligence questions library to equipment fault.
Preferably, in the step S1, the information probe is separately positioned on the voltage acquisition port processing equipment of equipment
Voltage signal, the current signal of the current acquisition port processing equipment of equipment is set, be arranged in equipment encoder acquisition
The revolving speed or umber of pulse of encoder, and be arranged in acquired respectively in equipment equipment temperature, acquire equipment local environment temperature,
The liquid electric conductivity of humidity and acquisition equipment.
Preferably, terminal APP connection master control end, the master control end remotely control each in the terminal APP
The working condition of a module.
Preferably, further include equipment selecting module in the terminal APP, set so as to arbitrarily select to be checked every
Standby working efficiency and working condition.
Preferably, the information probe by bluetooth or is wirelessly connected the failure analysis module.
It preferably, further include failure adding module in the terminal APP, and the failure adding module connects the failure
Analysis module adds the fault type lacked in the failure analysis module and failure by failure adding module supplement
Reason.
It can be seen via above technical scheme that compared with prior art, the present disclosure provides a kind of surveys of working efficiency
Following technical effect may be implemented in method for testing:
1. the present invention is capable of detecting when the working efficiency of every equipment, while detecting the failure of equipment, failure cause with
And the scheme of maintenance failure is automatically generated, to reduce the time of maintenance personal's repair apparatus, equipment is made to restore normal work as early as possible
Make, improves the working efficiency of equipment.
2. memory module of the invention records the specific component and failure cause that current device breaks down, so as to
The most common failure of every kind of equipment or every equipment out reduces the time of maintenance personal's repair apparatus, further increases equipment recovery
The speed of normal work further increases the working efficiency of equipment.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis
The attached drawing of offer obtains other attached drawings.
Fig. 1 attached drawing is a kind of working principle diagram of working efficiency test method of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The present invention provides a kind of working efficiency test methods, are capable of detecting when the working efficiency of every equipment, examine simultaneously
The failure of equipment, failure cause and the scheme for automatically generating maintenance failure are measured, to reduce maintenance personal's repair apparatus
Time makes equipment restore to work normally as early as possible, improves the working efficiency of equipment.
The embodiment of the invention discloses a kind of working efficiency test methods, include the following steps:
S1 is respectively provided with information collection probe on the different components of every equipment, is popped one's head in by information and acquire every equipment
The working condition of upper difference component；
S2, information collection probe by collected each equipment the work state information of each component be transmitted to terminal
Whether normal failure analysis module in APP analyzes every equipment working state by failure analysis module, if accident analysis mould
Block detects that current device is in abnormal condition, and analyzes the specific component of current device failure simultaneously, and failure is former
The time that cause and failure start；
S3, specific component, failure cause and the event that failure analysis module breaks down the current device analyzed
Hinder fault logging module of the time tranfer started into terminal APP, current device is recorded by fault logging module and event occurs
The time that specific component, failure cause and the failure of barrier start；
The time of fault inception of current device is transmitted to the alarm in terminal APP, opened simultaneously by S4, fault logging module
Dynamic alarm provides maintenance personal and repairs the equipment currently to break down；
S5, when faulty equipment is restored to normal operating conditions, information probe will collect current device and restore to work normally
The information of state is transmitted to failure analysis module again, at this point, failure analysis module detection current device is in and works normally shape
State, and result detected is transmitted to the normal work logging modle in terminal APP, by working normally logging modle record
Current device restores the time worked normally；
S6 works normally logging modle for the time tranfer of current device recovery normal work to alarm, and terminates to report
The alarm condition of alert device, while alarm restores the time of normal work according to the received time of fault inception of institute and current device
Calculate the downtime；
Memory module in S7, terminal APP receives the specific component that the current device in fault logging module breaks down
And failure cause, while receiving the downtime in alarm；
Downtime is transmitted to effect computing module in terminal APP, calculates mould by effect by S8, memory module
Block calculates the time availability of equipment to characterize the working efficiency of equipment.
The specific component that current device breaks down and failure cause are transferred to intelligence questions library, intelligence by S9, memory module
Energy problem base automatically generates the maintenance mode for solving equipment fault.
It include that breakdown maintenance mode augments unit in order to advanced optimize above scheme, in step S9, in intelligence questions library,
Unit, which is augmented, by breakdown maintenance mode adds the maintenance program lacked in intelligence questions library to equipment fault.
In order to advanced optimize above scheme, in step S1, information, which is popped one's head in, is separately positioned on the voltage acquisition port of equipment
The voltage signal for acquiring equipment, is arranged in the current signal of the current acquisition port processing equipment of equipment, the volume of equipment is arranged in
The revolving speed or umber of pulse of code device acquisition encoder, and be arranged in locating for the temperature for acquiring equipment in equipment respectively, acquisition equipment
The epidemic disaster of environment and the liquid electric conductivity of acquisition equipment.
In order to advanced optimize above scheme, terminal APP connection master control end, in the remote control terminal APP of master control end
Modules working condition.
It further include device category selecting module in terminal APP to advanced optimize above scheme, in device category module
It is provided with device numbering selecting unit.
In order to advanced optimize above scheme, information probe is by bluetooth or is wirelessly connected failure analysis module.
It further include failure adding module in terminal APP, and failure adding module connects to advanced optimize above scheme
Failure analysis module supplements the fault type lacked in addition failure analysis module by failure adding module and failure is former
Cause.
Embodiment 1: in conjunction with Figure of description 1 it is found that user checks equipment by the equipment selecting module in terminal APP
Working efficiency and working condition.
Steps are as follows for the test method of working efficiency of the present invention:
S1 is respectively provided with information collection probe on the different components of every equipment, is popped one's head in by information and acquire every equipment
The working condition of upper difference component；
S2, information collection probe by collected each equipment the work state information of each component be transmitted to terminal
Whether normal failure analysis module in APP analyzes every equipment working state by failure analysis module, if accident analysis mould
Block detects that current device is in abnormal condition, and analyzes the specific component of current device failure simultaneously, and failure is former
The time that cause and failure start；
S3, specific component, failure cause and the event that failure analysis module breaks down the current device analyzed
Hinder fault logging module of the time tranfer started into terminal APP, current device is recorded by fault logging module and event occurs
The time that specific component, failure cause and the failure of barrier start；
The time of fault inception of current device is transmitted to the alarm in terminal APP, opened simultaneously by S4, fault logging module
Dynamic alarm provides maintenance personal and repairs the equipment currently to break down；
S5, when faulty equipment is restored to normal operating conditions, information probe will collect current device and restore to work normally
The information of state is transmitted to failure analysis module again, at this point, failure analysis module detection current device is in and works normally shape
State, and result detected is transmitted to the normal work logging modle in terminal APP, by working normally logging modle record
Current device restores the time worked normally；
S6 works normally logging modle for the time tranfer of current device recovery normal work to alarm, and terminates to report
The alarm condition of alert device, while alarm restores the time of normal work according to the received time of fault inception of institute and current device
Calculate the downtime；
Memory module in S7, terminal APP receives the specific component that the current device in fault logging module breaks down
And failure cause, while receiving the downtime in alarm；
Downtime is transmitted to effect computing module in terminal APP, calculates mould by effect by S8, memory module
Block calculates the time availability of equipment to characterize the working efficiency of equipment.
The specific component that current device breaks down and failure cause are transferred to intelligence questions library, intelligence by S9, memory module
Energy problem base automatically generates the maintenance mode for solving equipment fault.
Embodiment 2: in conjunction with Figure of description 1 it is found that user checks equipment by the equipment selecting module in terminal APP
Working efficiency and working condition.
Steps are as follows for the test method of working efficiency of the present invention:
S1 is respectively provided with information collection probe on the different components of every equipment, is popped one's head in by information and acquire every equipment
The working condition of upper difference component；
S2, information collection probe by collected each equipment the work state information of each component be transmitted to terminal
Whether normal failure analysis module in APP analyzes every equipment working state by failure analysis module, if accident analysis mould
Block detects that current device is in abnormal condition, and analyzes the specific component of current device failure simultaneously, and failure is former
The time that cause and failure start；
If failure analysis module detects that current device is in abnormal condition, but cannot analyze current device and event occur
The specific component of barrier, the time that failure cause and failure start then overhauled by specialized maintenance personnel, and by specialized maintenance personnel
The equipment fault and failure cause overhauled out are filled by failure adding module to failure analysis module, thus when next time goes out again
Now when same equipment fault, failure analysis module, which can automatically analyze, to be out of order and the reason of failure；
S3, specific component, failure cause and the event that failure analysis module breaks down the current device analyzed
Hinder fault logging module of the time tranfer started into terminal APP, current device is recorded by fault logging module and event occurs
The time that specific component, failure cause and the failure of barrier start；
The time of fault inception of current device is transmitted to the alarm in terminal APP, opened simultaneously by S4, fault logging module
Dynamic alarm provides maintenance personal and repairs the equipment currently to break down；
S5, when faulty equipment is restored to normal operating conditions, information probe will collect current device and restore to work normally
The information of state is transmitted to failure analysis module again, at this point, failure analysis module detection current device is in and works normally shape
State, and result detected is transmitted to the normal work logging modle in terminal APP, by working normally logging modle record
Current device restores the time worked normally；
S6 works normally logging modle for the time tranfer of current device recovery normal work to alarm, and terminates to report
The alarm condition of alert device, while alarm restores the time of normal work according to the received time of fault inception of institute and current device
Calculate the downtime；
Memory module in S7, terminal APP receives the specific component that the current device in fault logging module breaks down
And failure cause, while receiving the downtime in alarm；
Downtime is transmitted to effect computing module in terminal APP, calculates mould by effect by S8, memory module
Block calculates the time availability of equipment to characterize the working efficiency of equipment.
The specific component that current device breaks down and failure cause are transferred to intelligence questions library, intelligence by S9, memory module
Energy problem base automatically generates the maintenance mode for solving equipment fault；If intelligence questions library, which cannot automatically generate, solves equipment fault
Maintenance mode is then proposed the scheme for solving failure according to the failure cause of equipment by specialized maintenance personnel, and is added by failure
Module fills into the solution that professional proposes into intelligence questions library, thus when same equipment fault occurs again in next time
When, intelligence questions library can automatically generate corresponding failure settling mode.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.For device disclosed in embodiment
For, since it is corresponded to the methods disclosed in the examples, so being described relatively simple, related place is said referring to method part
It is bright.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (7)
1. a kind of working efficiency test method, which comprises the steps of:
S1 is respectively provided with information collection probe on the different components of every equipment, is popped one's head in by the information and acquire every equipment
The working condition of upper difference component；
S2, information collection probe by collected each equipment the work state information of each component be transmitted to terminal
Whether normal failure analysis module in APP analyzes every equipment working state by the failure analysis module, if it is described therefore
Barrier analysis module detects that current device is in abnormal condition, and analyzes the specific portion of current device failure simultaneously
The time that part, failure cause and failure start；
S3, specific component, failure cause and the event that the failure analysis module breaks down the current device analyzed
Hinder fault logging module of the time tranfer started into terminal APP, current device is recorded by the fault logging module and is gone out
The time that specific component, failure cause and the failure of existing failure start；
The time of fault inception of current device is transmitted to the alarm in terminal APP, opened simultaneously by S4, the fault logging module
The alarm is moved, maintenance personal is provided and repairs the equipment currently to break down；
S5, when faulty equipment is restored to normal operating conditions, the information probe will collect current device and restore to work normally
The information of state is transmitted to the failure analysis module again, at this point, failure analysis module detection current device is in just
Normal working condition, and result detected is transmitted to the normal work logging modle in terminal APP, pass through the normal work
Logging modle records current device and restores the time worked normally；
S6, the logging modle that works normally tie the time tranfer of current device recovery normal work to the alarm
The alarm condition of Shu Suoshu alarm, while the alarm restores just according to the received time of fault inception of institute and current device
The time often to work calculates the downtime；
The memory module in S7, terminal APP receives the specific of the failure of the current device in the fault logging module
Component and failure cause, while receiving the downtime in alarm；
The downtime is transmitted to effect computing module in terminal APP, passes through the function by S8, the memory module
Effect computing module calculates the time availability of equipment to characterize the working efficiency of equipment.
The specific component that the current device breaks down and failure cause are transferred in terminal APP by S9, the memory module
Intelligence questions library, the intelligence questions library automatically generate solve equipment fault maintenance mode.
2. a kind of working efficiency test method according to claim 1, which is characterized in that in the step S9, the intelligence
It can include that breakdown maintenance mode augments unit in problem base, the unit addition intelligence is augmented by the breakdown maintenance mode and is asked
The maintenance program that equipment fault is lacked in exam pool.
3. a kind of working efficiency test method according to claim 1, which is characterized in that in the step S1, the letter
Breath probe is separately positioned on the voltage signal of the voltage acquisition port processing equipment of equipment, and the current acquisition port of equipment is arranged in
The current signal for acquiring equipment, is arranged in the revolving speed or umber of pulse of the encoder acquisition encoder of equipment, and is arranged in equipment
The upper temperature for acquiring equipment respectively, the epidemic disaster for acquiring equipment local environment and the liquid electric conductivity for acquiring equipment.
4. a kind of working efficiency test method according to claim 1, which is characterized in that the terminal APP connection master control
End processed, the master control end remotely control the working condition of the modules in the terminal APP.
5. a kind of working efficiency test method according to claim 1, which is characterized in that further include in the terminal APP
Equipment selecting module.
6. a kind of working efficiency test method according to claim 1, which is characterized in that the information probe passes through bluetooth
Or it is wirelessly connected the failure analysis module.
7. a kind of working efficiency test method according to claim 1, which is characterized in that further include in the terminal APP
Failure adding module, and the failure adding module connects the failure analysis module, is supplemented by the failure adding module
Add the fault type lacked in the failure analysis module and failure cause.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811211167.7A CN109358578A (en) | 2018-10-17 | 2018-10-17 | A kind of working efficiency test method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811211167.7A CN109358578A (en) | 2018-10-17 | 2018-10-17 | A kind of working efficiency test method |
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| CN109358578A true CN109358578A (en) | 2019-02-19 |
Family
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| CN201811211167.7A Pending CN109358578A (en) | 2018-10-17 | 2018-10-17 | A kind of working efficiency test method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111176876A (en) * | 2019-12-27 | 2020-05-19 | 广东浪潮大数据研究有限公司 | Fault recovery determination method, device, equipment and readable storage medium |
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| CN104579504A (en) * | 2013-10-15 | 2015-04-29 | 上海申铁信息工程有限公司 | Method for acquiring and processing safety production failure data of railway communication segment |
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| JPH09293034A (en) * | 1996-04-24 | 1997-11-11 | Nec Software Ltd | Device and method for monitoring communication session |
| CN104579504A (en) * | 2013-10-15 | 2015-04-29 | 上海申铁信息工程有限公司 | Method for acquiring and processing safety production failure data of railway communication segment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111176876A (en) * | 2019-12-27 | 2020-05-19 | 广东浪潮大数据研究有限公司 | Fault recovery determination method, device, equipment and readable storage medium |
| CN111176876B (en) * | 2019-12-27 | 2024-04-16 | 广东浪潮大数据研究有限公司 | Fault recovery determining method, device, equipment and readable storage medium |
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Application publication date: 20190219 |