CN109356015A - Spot printing nozzle system, point automatic doubler surface glouer and control method - Google Patents
Spot printing nozzle system, point automatic doubler surface glouer and control method Download PDFInfo
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- CN109356015A CN109356015A CN201811425243.4A CN201811425243A CN109356015A CN 109356015 A CN109356015 A CN 109356015A CN 201811425243 A CN201811425243 A CN 201811425243A CN 109356015 A CN109356015 A CN 109356015A
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/16—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings
- E01C23/20—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ
- E01C23/22—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ by spraying
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/16—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings
- E01C23/20—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ
- E01C23/22—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ by spraying
- E01C23/222—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ by spraying specially adapted for automatic spraying of interrupted, individual or variable markings
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Nozzles (AREA)
Abstract
The present invention discloses a kind of spot printing nozzle system, point automatic doubler surface glouer and control method.The spot printing nozzle system includes cylindrical storing channel, nozzle arrangements, the first air blowing or irrigation channel and solenoid valve;The middle position in the storing channel is vertical with static mixer to be communicated, storing channel is provided with the nozzle arrangements of multiple flow structures, the neighbouring storing one end of the channel of each nozzle arrangements is correspondingly arranged one first air blowing or irrigation channel, and solenoid valve is arranged in coating material outlet one end of multiple nozzle arrangements.The present invention can effectively realize the spot printing to coating in roadmarking construction;And structure is simple, and manufacturing cost is low.
Description
Technical field
The present invention relates to roadmarking technical fields, in particular to a kind of spot printing nozzle system, point automatic doubler surface glouer and control
Method processed.
Background technique
Roadmarking plays the role of traffic safety vital, thus road mark paint must have paint film
It is hard, with the adhesive force on ground is strong, fast drying, compression resistance is strong, wearability is good, it is water-fast wash away, alkali corrosion resistance, against weather it is good,
Also to have that night reflective function is good, anti-skidding, drainage is good and has vibration alarm function simultaneously.
With the development of science and technology, as thick-film type acrylic acid gage mark coating of new generation, forth generation cold-molding type coating category
It is separately packed using A, B component, in plant produced processing in pavement construction in response type road surface two-component gage mark coating
A, B component are mixed using special equipment.
In addition it can be divided into blade coating, concussion blade coating, spraying, spin coating, spot printing etc. again by graticule line style and construction method.Different
Gage mark coating or different graticule line styles, the construction equipment used are also different.Such as on urban road, pedestrian, which goes across the road, to be walked
Zebra stripes, and zebra stripes necessarily require anti-skidding the feelings such as can accidentally slip when walking or riding in the rain to prevent pedestrian or bicycle
Condition, for this case, the present invention provides a self-propelled two-component spot printing machine dedicated for zebra stripes construction.
Summary of the invention
A kind of spot printing nozzle system, point automatic doubler surface glouer and control method are provided in the embodiment of the present invention, to apply in roadmarking
In work, the spot printing to coating is realized.
In order to solve the above technical problems, the present invention provides the spot printing nozzle system in a kind of automatic doubler surface glouer, the spot printing
Nozzle system includes cylindrical storing channel, nozzle arrangements, the first air blowing or irrigation channel and solenoid valve;The storing channel
Middle position is vertical with static mixer to be communicated, and storing channel is provided with the nozzle arrangements of multiple flow structures, Mei Gesuo
The neighbouring storing one end of the channel for stating nozzle arrangements is correspondingly arranged one first air blowing or irrigation channel, in multiple nozzle arrangements
Coating material outlet one end be arranged solenoid valve.
In order to solve the above technical problems, the equipment includes as above the present invention also provides a kind of bi-component point automatic doubler surface glouer
The spot printing nozzle system.
In order to solve the above technical problems, invention further provides a kind of controlling parties of spot printing nozzle system as described above
Method, which comprises
By compressed gas, painting of the coating to each nozzle arrangements that will be overflowed to from storing channel in each nozzle arrangements
Material outlet sprays;
By solenoid valve, spot printing is carried out to the coating sprayed from the coating material outlet.
Spot printing nozzle system in the embodiment of the present invention can effectively realize the point to coating in roadmarking construction
It applies;Also, structure is simple, and manufacturing cost is low.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of spot printing head body according to an embodiment of the present invention;
Fig. 2 is the schematic layout pattern of part control valve according to an embodiment of the present invention;
Fig. 3 is the structural schematic diagram of self-propelled two-component point automatic doubler surface glouer according to an embodiment of the present invention;
Fig. 4 is the structural block diagram of self-propelled two-component point automatic doubler surface glouer according to an embodiment of the present invention;
Fig. 5 is the effect picture of spot-like projections type graticule according to an embodiment of the present invention;
Fig. 6 is structural schematic diagram of the optionally rack according to an embodiment of the present invention from walking system;
Fig. 7 is structural schematic diagram of another optionally rack according to an embodiment of the present invention from walking system;
Fig. 8 is structural schematic diagram of the another optionally rack according to an embodiment of the present invention from walking system;
Fig. 9 is the block diagram of curing agent feed system according to an embodiment of the present invention;
Figure 10 is the structural schematic diagram of spot printing head body according to an embodiment of the present invention.
Specific embodiment
Present invention is further described in detail in the following with reference to the drawings and specific embodiments, it should be understood that described herein
Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
In subsequent description, it is only using the suffix for indicating such as " module ", " component " or " unit " of element
Be conducive to explanation of the invention, itself there is no a specific meaning.Therefore, " module ", " component " or " unit " can mix
Ground uses.
The embodiment of the present invention provides the spot printing nozzle system in a kind of automatic doubler surface glouer, as depicted in figs. 1 and 2, the spot printing
Nozzle system includes cylindrical storing channel 1107, the air blowing of nozzle arrangements 1104, first or irrigation channel 1-1102 and solenoid valve
1108;The middle position in the storing channel 1107 is vertical with static mixer to be communicated, and storing channel is provided with multiple overflow knots
The nozzle arrangements 1104 of structure, the neighbouring storing one end of the channel of each nozzle arrangements 1104 are correspondingly arranged one first and blow
Solenoid valve is arranged in coating material outlet one end of multiple nozzle arrangements 1104 in gas or irrigation channel 1-1101.
Spot printing nozzle system in the embodiment of the present invention can effectively realize the point to coating in roadmarking construction
It applies;Also, structure is simple, and manufacturing cost is low.
Optionally, the spot printing nozzle system further include be arranged in storing channel top one or more second blow or
Irrigation channel 2-1105.
Optionally, each first air blowing or irrigation channel 1-1102 and second air blowing or irrigation channel 2-1105
It is connect by control valve with cleaning agent reservoir part and compressed-air supply system.
Optionally, the spot printing nozzle system includes for each first air blowing or irrigation channel 1-1102 to be arranged
The distribution plate 1101 of control valve.
Optionally, the aperture of first air blowing or irrigation channel 1-1102 are less than the hole in the channel of the nozzle arrangements
Diameter.
Optionally, each first air blowing or irrigation channel 1-1102 and each second air blowing or irrigation channel 2-
1105 are arranged on a detachable part, are arranged on the spot printing nozzle system by the detachable part.
Optionally, the nozzle arrangements include first jet channel 1-11041 and second nozzle channel 2-11042;It is described
The both ends of first jet channel 1-11041 are separately connected the storing channel and the second nozzle channel 2-11042, and described
One nozzle passage 1-11041 is adjacent to the top in the storing channel 1107, and perpendicular to the storing channel 1107, described second
Nozzle passage 2-11042 is vertical with the first jet channel 1-11041.
Optionally, the storing channel 1107 is two lobed formulas.
Optionally, the nozzle arrangements of multiple flow structures are arranged in multirow or multiple row;The institute of every a line or each column
It states nozzle arrangements and is correspondingly arranged a solenoid valve.
The embodiment of the present invention also provides a kind of control method of spot printing nozzle system described in any one as above, the side
Method includes:
By compressed gas, painting of the coating to each nozzle arrangements that will be overflowed to from storing channel in each nozzle arrangements
Material outlet sprays;
By solenoid valve, spot printing is carried out to the coating sprayed from the coating material outlet.
Optionally, described by solenoid valve, after carrying out spot printing from the coating that the coating material outlet sprays, comprising:
During being cleaned to the spot printing nozzle system, open in batches the spot printing nozzle system for conveying
The control valve of cleaning agent, to clean the regional area of the spot printing nozzle system in batches;
When cleaning agent rinses completion, close each for conveying the control valve of cleaning agent;
Respectively open with storing channel it is corresponding be used for control compressed gas control valve and with each nozzle arrangements it is corresponding
Control valve, with to the spot printing nozzle system progress blow one by one paragraph by paragraph.
During specific implementation, spot printing nozzle system and control method in the embodiment of the present invention can be refering to following
The bi-component point automatic doubler surface glouer of description has corresponding technical effect.
A kind of bi-component point automatic doubler surface glouer provided in an embodiment of the present invention, including spot printing spray head system described in any one as above
System.
As shown in figure 3, the self-propelled two-component point automatic doubler surface glouer in the embodiment of the present invention may include that setting is walked certainly in rack
Electrical control system, control pressurer system, compressed-air supply system, bead in system 12 are sowed system, base-material and are consolidated
Agent feed system, cleaning system and spot printing nozzle system;The spot printing nozzle system is supplied with the base-material and curing agent respectively
It is connected to system and the cleaning system;The compressed-air supply system is supplied with the base-material and curing agent respectively
System, the cleaning system are connected with the spot printing nozzle system, for providing compressed gas;The base-material and curing agent supply system
System is under the action of the compressed gas, being supplied to spot printing spray head system after the dual-component coating of storage is mixed
System;The spot printing nozzle system is used under the action of the compressed gas, and mixed dual-component coating is carried out spot printing, with
Form dot bulge type graticule;The bead sows system for sowing bead to the dot bulge type graticule;It is described
Rack is from walking system for driving the equipment to walk;The cleaning system under the action of compressed air for cleaning institute
State spot printing nozzle system.Electrical control system is sowed system and rack with bead respectively and is connect from walking system, is used for glass
Pearl sows system and rack and provides driving power from walking system.
Wherein, compressed air control system may include pressure control table 1;Compressed-air supply system may include pneumatics
Machine 2;The bead system of sowing may include bead reservoir part (such as bead case 3) and bead seeding device 7;Electric appliance control
System 4 processed is arranged in electric appliance control box;Base-material and curing agent feed system may include that curing agent reservoir part (such as solidifies
Agent material cylinder 5), curing agent feed system 6, base-material reservoir part (such as base-material cylinder 8) and curing agent detector 10;Cleaning agent and point
Applying nozzle system may include cleaning agent reservoir part (such as cleaning agent cylinder 9), spot printing spray head 11, diaphragm valve 13 and static mixing
Device 14.
Bead reservoir part and bead seeding device 7 connect, and bead reservoir part is used to supply to bead seeding device 7
To bead.Curing agent feed system 6 is connect with curing agent reservoir part, and curing agent detection is provided in curing agent reservoir part
Device 10, curing agent reservoir part are connect with static mixer 14.Base-material reservoir part, diaphragm valve 13, static mixer 14, spot printing
Nozzle system 11 is sequentially connected, and spot printing nozzle system 11 is also connect with cleaning agent reservoir part;Wherein spot printing nozzle system is arranged
There is solenoid valve;Solenoid valve is optionally with high-frequency electromagnetic valve.
The reservoir part of cylinder shape is used below, and self-propelled two-component point automatic doubler surface glouer is (in order to retouch in the summary embodiment of the present invention
It states succinctly, equipment can be referred to as in the embodiment of the present invention);Certainly during specific implementation, reservoir part can also be using existing
Some other forms.
As shown in Fig. 1-Figure 10, air compressor machine 2 is driven by the petrol engine that lower section is installed, and the compressed air of generation is through over-voltage
Power control table 1 (i.e. pneumatic pressure-release valve) controls the operating pressure of base-material cylinder 8 and cleaning agent cylinder 9 respectively, while controlling two high frequencies
The operating pressure of solenoid valve, and air blowing use is carried out to spot printing spray head 11 with compressed air when control flushing;Do not illustrate in Fig. 3
Solenoid valve.
Wherein, it is also equipped with control valve under base-material cylinder 8, when opening control valve, base-material can lead under the action of compressed air
It crosses diaphragm valve 13 and enters static mixer 14.Curing agent material cylinder 5 is supplied under the control of electrical control system 4 by curing agent
Curing agent is passed through curing agent detector 10 in proportion and enters static mixer 14 by system 6, is mixed with base-material, and enter
The spot printing nozzle body of spot printing nozzle system 11, then under the action of two high-frequency electromagnetic valves, two high-frequency electromagnetic valves are in electricity
High-frequency air flow is alternately sprayed under the control of device control system, mixed coating is sprayed on ground, to form protrusion-type point
Shape graticule.
Bead in bead case 3 is that bead seeding device 7 is entered in a manner of gravity flow, effect of the pinch roller 15 in cylinder
Lower and ground face contact, under the action of pinch roller 15 and frictional ground force, when equipment is at the uniform velocity advanced, pinch roller 15 just be can rotate,
By the sprocket transmission on pinch roller 15, the rake charge bar rotation on bead seeding device is driven, so that bead be made equably to trickle down
Get off, the high speed blade bead flapping structure in bead seeding device is under the control of electrical control system 4, by what is trickled down
Bead is patted onto ground.
Cleaning agent cylinder 9 is lower to be equipped with control valve 1113, if opening control valve 1113 when rinsing to static mixer 14 and spot printing
Nozzle system 11 is rinsed.
Rack from part is walked at the uniform velocity is moved forwards under the control of electrical control system.
That is, two-component point automatic doubler surface glouer passes through pneumatics by petrol engine drive air compressor machine 1 in the embodiment of the present invention
The compressed air that machine 1 generates, and enter base-material cylinder 8 and cleaning agent cylinder 9 by control pressurer system, electrical control system is controlling
While vehicle frame is from walking system 12 and bead seeding device 7, controls diaphragm valve 13 and magnetic gear pump and (mix in base-material base-material
A certain proportion of quartz sand and bead) and curing agent (being the liquid of liquid colloidal) by a certain percentage enter static mixer
It is mixed in 14, then the point of arrival applies spray head 11, and under the action of high-frequency electromagnetic valve, will be mixed by compressed air
Dual-component coating is sprayed onto formation spot-like projections type graticule on ground.Control of the bead seeding device 7 in electrical control system 4 simultaneously
Under, bead is equably sowed and patted in the spot-like projections type graticule of also not dry two-component, increases graticule reflective
Property and wearability.Wherein spot-like projections type graticule is as shown in Figure 5.
When construction stops, spot printing nozzle system need to being cleaned, i.e. closing electrical control system 4, close spot printing spray head
Control valve in system 11 opens cleaning agent control valve, and cleaning agent is under the action of compressed air to static mixer 14 or point
Nozzle system 11 is applied to be rinsed in hole one by one.After flushing, cleaning agent control valve valve is closed, opening point applies on nozzle system 11
Compressed air control valve, will blow clean with the remaining cleaning agent of spot printing nozzle system 11 in channel and can subsequently continue to apply
Work.
In order to keep the description of the embodiment of the present invention clearer, self-propelled double groups in the embodiment of the present invention described in detail below
Each composition system of part point automatic doubler surface glouer.
One, rack is from walking system:
Rack from walking system include frame structure and differential speed rear axle;Wherein the width of differential speed rear axle is less than predetermined width;Its
Middle predetermined width can be the width of electro-tricycle.
As shown in fig. 6, frame structure is integrally in tricycle structure, including the controlling party at 1203 both ends of rack is arranged in rear-wheel
1204 and directional wheel 1202;Wherein directional wheel is two, and the setting of two directional wheels is in walking front end, that is to say, that equipment into
When row spot printing is constructed, two directional wheels are walked in front end, and directional wheel can be rubber solid wheel;Controlling party is to the rear-wheel side of being provided with
To rear-wheel locator 1201.The outside of rack is arranged in two directional wheels.Wherein rack passes through the deflecting of direction rear-wheel from walking system.
Certainly, in specific implementation, rack can only have frame structure from walking system.
As shown in fig. 7, optionally differential speed rear axle is arranged between described two directional wheels in embodiments of the present invention,
That is using the directional wheel at differential speed rear axle both ends as the front-wheel of two-component point automatic doubler surface glouer, to take full advantage of differential mechanism " most
Small principle of energy dissipation " makes wheel that can also tend to energy consumption minimum state automatically in turning, automatically adjusts left and right according to turning radius
The revolving speed of wheel.It is exactly simultaneously one piece of most heavy region of two-component point automatic doubler surface glouer above wheel, to make equipment entirety counterweight
More rationally.
Wherein, differential speed rear axle may include differential wheel shaft 1213, clutch 1217 and motor 1214;Wherein motor can be
Direct current 48V650W brushless motor;The two sides of differential wheel shaft 1213 are arranged in two of them directional wheel 1202;Differential wheel shaft 1213 according to
Secondary connection clutch 1217 and motor 1214, clutch 1217 hang shelves pull rod 1212 by connection, hang shelves pull rod 1212 and set
It sets in the electric appliance control box side of electrical control system 4.
Furtherly, rack is used less than the differential speed rear axle of predetermined width from walking system (for example, electric in the embodiment of the present invention
The width of dynamic tricycle) it is platform, and petrol engine only drives air compressor machine, so as to reach following advantages:
It is compact-sized, it can control contour size of the unit(s) and failing to grow up in 1.5 meters, it is wide to be not more than 1 meter of (including spray coating
Head) in the range of.
Equipment requirement is reliable and stable, easy to operate, and weight of equipment is light, convenient for the carrying in transition.
The speed of travel of equipment is easy to control;For example, the distance of equipment walking is shorter, so equipment when drawing zebra stripes
The speed of service cannot be too fast, vehicle-mounted two-component spot printing machine is mounted on truck in the prior art, and the speed control of truck exists
2~3 kilometers per hour, so the speed of travel of self-propelled two-component spot printing machine is also lower than vehicle-mounted, can control 1~
1.5 kilometers or so;And vehicle-mounted two-component spot printing machine need to be equipped with a full-time driver, and truck in the prior art
Its longer flexibility of vehicle body is poor, and which limits existing vehicle-mounted two-component spot printing machines to be unable to small-scale construction (such as road of short distance
0.4 meter of zebra line width of road is 5 meters long, and all concentrates at the crossing of road).
Speed can be precisely controlled, and worker operation is fairly simple, and being not required to be equipped with full-time driver only need to be equipped with by simply training
The construction personnel of original lines on road surface of instruction.
Equipment manufacturing costs are relatively low, and equipment installation and maintenance are easier, and failure rate is relatively low.
As shown in figure 8, optionally installing a set of worm type of reduction gearing in the embodiment of the present invention additional on differential speed rear axle, also
It is to say, differential speed rear axle, which optionally includes, hangs shelves pull rod 1212, differential wheel shaft 1213, motor 1214, connecting flange 1215, worm gear snail
Bar retarder 1216 and clutch 1217;Wherein, the worm type of reduction gearing 1216 is arranged on differential wheel shaft 1213, worm gear
Worm reducer 1216 is sequentially connected clutch 1217 and motor 1214 by flange 1215.So as to have the advantage that
One has bigger transmission ratio, very compact structure.
Secondly, can smoothly be driven, noise is also very small, this engagement for being mainly worm and worm wheel is continuous, and
And the number of teeth of engagement is relatively more, so transmission is more steady, noise is also relatively low.
Thirdly, its own be able to use self-locking property.If the helical angle of worm screw is not more than the equivalent friction angle between gear
When, worm-drive just will start self-locking.Only have worm screw to drive worm gear in other words, worm gear cannot drive worm screw.
That is, using this feature that worm gear transmission ratio is bigger in the embodiment of the present invention, by travel speed
Substantially subtract, simultaneously because transmission ratio is big to also improve the torque of motor.Worm and gear is being used in the embodiment of the present invention
In the case of transmission, same torque can be used the small motor of power and drive that (motor of first wife is 48 volts 650 watts and is after improving
48 volts 400 watts), to reduce the power consumption of motor, increase storage battery uses the time.Worm and gear is utilized again simultaneously certainly
This function of lock can be such that equipment overcomes and generated in descending slip by slope phenomenon.In addition its structure is compact compares liquid
Pressure system is more compact, due to increasing torque and the worm and gear self-locking function of motor, so double groups in the embodiment of the present invention
Part point automatic doubler surface glouer can also construct to acclive place.
In addition two-component point automatic doubler surface glouer travel speed can pass through the potentiometer control of motor driver in the embodiment of the present invention
System, so the revolving speed of motor can be accurately controlled, to reach required speed;And can link with other function, such as add
Dress speed measuring instrument can understand current travel speed etc. in time;It also installs some other monitoring devices additional simultaneously or device is from now on
The intelligence degree of lifting means has reserved interface;And price is very cheap, to reduce manufacturing cost.
In some embodiments, shelves pull rod (i.e. fast, slow shelves) gear will be hung and has been changed to clutch form.Because having installed snail additional
Worm and gear retarder so that the speed that moves forward and backward be it is equal, advance can carry out spot printing, and retrogressing is can to convert construction position
It sets.If astern speed is also very low this reduces construction efficiency, can be achieved that by clutch in the embodiment of the present invention
Holdback clutch manually pushes away machine and carries out rapid traverse when hanging shelves low speed when advance, and retreating, to substantially increase work
The construction efficiency of people.
Two, base-material and curing agent feed system:
In embodiments of the present invention, dual-component coating (can sketch in the embodiment of the present invention as coating) is by base-material and solidification
What agent was mixed by a certain percentage;For example, base-material and curing agent are matched according to the ratio of 98:2.If curing agent is more
, will cause the time shortening of mixed dual-component coating chemical reaction, cause the reduction of coating mobility, the shape of the point of ejection
Shape is bad, and more seriously possible acceleration point applies the agglomeration blocking of spray head, to cannot use.If curing agent, which has lacked, will cause
The coating of ejection is difficult to do, to make pavement of road that can not do because of coating, and influences the normal pass of vehicle, will cause simultaneously
Coating and the adhesive force on ground reduce.So how can be the key that construction success or failure with base-material mixing match by curing agent.
Based on this, in embodiments of the present invention, as shown in figure 4, the base-material and curing agent feed system include curing agent
Reservoir part, curing agent feed system, base-material reservoir part and static mixer;The base-material reservoir part and the static state are mixed
Clutch connection;The curing agent reservoir part, the curing agent feed system and the static mixer are sequentially connected.
Optionally, the base-material and curing agent feed system include curing agent reservoir part, curing agent feed system, base-material
Reservoir part and static mixer;The base-material reservoir part is connected with the static mixer;The curing agent reservoir part,
The curing agent feed system and the static mixer are sequentially connected.
Optionally, as shown in Figure 1, being provided with diaphragm valve between the base-material reservoir part and the static mixer 14
13。
Optionally, the curing agent feed system includes gear pump and traffic detection function;The traffic detection function is set
Set the output channel in the gear pump, the traffic detection function is used to detect that the output channel do not have curing agent
When, issue the command signal of the power supply of control circuit;Wherein gear pump is magnetic gear pump.That is, curing agent supply system
System is constituted using a set of metering type magnetic gear pump and traffic detection function;As shown in figure 9, curing agent in the embodiment of the present invention
Feed system may include curing agent reservoir part (such as curing agent material cylinder), gear pump (such as magnetic gear pump), flow inspection
Survey component (such as flow switch), motor (such as brushless motor), motor driver (such as brushless motor);Wherein gear pump and
Flow switch is successively set between curing agent reservoir part and static mixing gas;Gear pump is connected to motor, motor and motor
Driver connection.Wherein traffic detection function is used for flow detection, can detecte small flow, i.e., also can be described as small flow
Switch.
By taking brushless motor, brushless motor driver as an example, metering type magnetic gear pump is by DC brushless motor, in permanent magnetism
Under the action of magnetic field, metering type gear pump is driven, its outlet pressure is 5 kilograms, the brushless motor band for being 24 volts of 70W by voltage
Dynamic, motor driver can be precisely controlled the revolving speed (can fill digital displaying meter to show, can also be arranged in advance by programmable device) of motor,
And then control the output quantity of curing agent;Brushless motor is distinct with gear pump simultaneously, there is no leaking, and
The sealing element of gear pump is tetrafluoroethene, will not be corroded by ethyl acetate or dimethylbenzene.
Whether the flow switch for installing a small flow additional on the output channel of metering type gear pump, have to detect in pipeline
Curing agent flowing will issue command signal and disconnect control circuit when flow switch, which measures, to be flowed through in pipeline without curing agent
Power supply, make the wholly off work of machine, thus guarantee spray dual-component coating have curing agent mixing.
Therefore, the curing agent feed system in the embodiment of the present invention can achieve claimed below:
1, curing agent output pressure is greater than the output pressure of base-material (base-material output pressure is generally 2~3 kilograms).
2, curing agent output flow can be controlled effectively.
3, it can detecte out curing agent output on curing agent output channel.
4, existing electric power is sufficient for the requirement of driving output curing agent.
5, the output quantity of curing agent is duration, rather than pulse feature.
6, No leakage can be effectively ensured in curing agent feed system, and sealing is resistant to the corrosion of ethyl acetate or dimethylbenzene
(because curing agent needs to be cleaned with ethyl acetate or dimethylbenzene sometimes).
Wherein, curing agent is due to its actual flow very little of proportion relation, and the viscosity of curing agent is also bigger, if the resting period
It has grown and has been also possible to that precipitating and crystallization can be generated, so flow switch has to sensitive, detection position cannot have movable member;This hair
Optionally with the flow switch of the EGE with Germany in bright embodiment.
Meanwhile the gear material of middle gear of embodiment of the present invention pump is changed to the stainless steel material after cure process, simultaneously will
It is more that the maximum speed of brushless motor reduces half in the case where meeting output flow and pressure.Due to choosing in the embodiment of the present invention
Import curing agent has certain colloidal substance, in addition to reduce half more for motor speed, therefore also reduces stainless steel gear
Noise and abrasion condition.
Optionally, installed stainless steel filter screen additional in curing agent material cylinder, thus be effectively prevented charging when be mixed into it is miscellaneous
Matter enters gear pump.
Optionally, a set of pneumatic rotary valve can also be installed additional between gear pump and traffic detection function, it is in detail, pneumatic to turn
Valve controls the L-shaped three-way ball valve of an inner hole.Curing agent is input in static mixer by gear pump at work, if not work
Gear pump flows back into curing agent in curing agent material cylinder by pneumatic rotary valve when making.I.e. gear pump is working always after being powered, and rises
The effect being stirred to a kind of pair of curing agent, situations such as making curing agent not generate precipitating.
Optionally, the nozzle diameter of the output channel of adjacent static mixer side is less than the neighbouring gear pump
Side, that is to say, that reduce the output nozzle diameter that curing agent enters static mixer, to obtain biggish outlet liquid stream
Speed;For example, can see from the formula Q=VS relationship of the flow of liquid, flow velocity and caliber, (Q indicates flow;V indicates flow velocity;S
Indicate caliber), when flow is constant, caliber, which reduces flow velocity, just be will increase, and be prevented from the phenomenon that base-material flows backward in this way.
Three, spot printing spray head and cleaning system: spot printing nozzle system is one of the important component that equipment sprays dotted graticule.Such as
Shown in Fig. 1 and Fig. 2, midpoint of the embodiment of the present invention applies nozzle system and includes cylindrical storing channel 1107, nozzle arrangements 1104, blows
Gas channel 1-1102 (the i.e. first air blowing or irrigation channel) and solenoid valve 1108 (high-frequency electromagnetic valve is shown in the figure), wherein
The middle position in storing channel 1107 is vertical with static mixer 14 to be communicated, and storing channel is provided with the nozzle of multiple flow structures
Structure 1104, the neighbouring storing one end of the channel of each nozzle arrangements are correspondingly arranged an insufflation channel 1-1102, blow or rinse
Solenoid valve is arranged in the channel top 1-1102, and the top in storing channel 1107 is provided with one or more insufflation channel 2-1105
(the i.e. second air blowing or irrigation channel);Wherein solenoid valve can be high-frequency electromagnetic valve;High frequency is referred to joins not less than preset high frequency
Several frequencies.Wherein, each insufflation channel 1 passes through control valve (such as ball valve 1111 and 1112) and cleaning agent cylinder and compressed air
Feed system connection;Each insufflation channel 2 is connect by control valve with cleaning agent cylinder and compressed-air supply system.Wherein, it controls
Valve processed can use ball valve.Storing channel 1107, nozzle arrangements 1104, insufflation channel 1-1102 constitute spot printing head body.
The aperture of insufflation channel 1 is less than the aperture in the channel of nozzle arrangements.
Insufflation channel 1 is used to receive the compressed air of compressed-air supply system offer, to by the painting in nozzle arrangements
Material blows to nozzle arrangements coating material outlet, or for receiving cleaning agent in cleaning agent cylinder and compressed-air supply system provides
Compressed air, to be cleaned to nozzle arrangements and insufflation channel 1.Insufflation channel 2 is used to receive the cleaning in cleaning agent cylinder
The compressed air that agent and compressed-air supply system provide, to be cleaned to nozzle arrangements and insufflation channel 2.
Wherein, the nozzle arrangements of flow structure include nozzle passage 1-11041 (i.e. first jet channel) and nozzle passage
2-11042 (i.e. second nozzle channel);The both ends of nozzle passage 1-11041 are separately connected storing channel 1107 and nozzle passage 2-
11042;Nozzle passage 1-11041 is adjacent to the top in storing channel 1107, and perpendicular to storing channel 1107, nozzle passage 2-
11042 is vertical with nozzle passage 1-11041.
Wherein, spot printing spray head can also include distribution plate 1101;It is provided in distribution plate 1101 multiple for controlling pressure
The control valve of contracting air on-off.
Optionally, the nozzle arrangements of multiple flow structures are arranged in multirow or multiple row;The institute of every a line or each column
It states nozzle arrangements and is correspondingly arranged a solenoid valve.
Optionally, spot printing spray head is two-flap type structure (i.e. storing channel 1107 is two half moulves), is divided into channel design 1-
1103 and channel design 2-1106.
In practical applications, different graticules has its unique spray head or nozzle.Midpoint of the embodiment of the present invention applies spray head
The width of blow-off point can be 400 millimeters.Simultaneously because the increase of width, brings very burden to the cleaning of spot printing spray head.
Because the residual dual-component coating rested in spray head is base-material and curing agent be mixed in a certain ratio after (and mixed in base-material
Enter a certain proportion of quartz sand and bead), the two has certain chemical time, will react agglomeration more than this period
A kind of very hard and irreversible substance is formed, unlike usable after reheating after the cooling agglomeration of hot-melt coating.So
It the off time that two-component gage mark coating is constructed after a period of time or fed again after being finished using coating, be to spot printing spray head
It is rinsed with ethyl acetate, the residual paint remained in nozzle passage 1 is rinsed well as much as possible, prevent spot printing spray head
In nozzle passage 1 because react agglomeration due to block influence next time continue to use.The especially insufflation channel 1 or spray nozzle clogging of the inside
, this blow-off point, which will spray not discharge, to be come, that is to say, that as soon as row is originally 6 points, if wherein there is an aperture clogs
It can generate and lack 1 point in a row and there was only 5 points.Due to distance between points be it is fixed, will shadow when lacking 1 point
Ring the quality of the entire dotted graticule of protrusion-type.
Cleaning sprayer is a troublesome thing, and often specking construction only has half an hour in ill situation,
But the time that cleaning sprayer need to be spent will nearly 2 hours, this structure mainly with spot printing spray head has much relations.
By taking zebra stripes spray head as an example, when base-material and curing agent pass through static mixer according to a certain percentage and enter a spray coating
In head, the spot printing spray head for zebra stripes of constructing is made of 21 vertical nozzle passages 2, and (the dotted graticule of protrusion-type is a row 11
A, 10 points of another row are sprayed at interleaved state), and 21 nozzle passages 2 are corresponding with 21 nozzle passages 1 and 21
A smaller insufflation channel 1 (because dotted being produced by boasting by compressed air).The storage normal thereto of 21 lateral nozzle passages 1
Expect 1107 connection of channel, and the centre in storing channel 1107 is vertical with static mixer communicates.And 21 lateral nozzle passages 1 with
Storing channel 1107 vertically communicates, not instead of the position of center line in storing channel 1107, at the center in storing channel 1107
Close to the top in storing channel 1107 above line.This is because not having valve on perpendicular nozzle channel 1, mixture enters storing
It will be flowed to both sides behind channel 1107, until the material in storing channel 1107 is gradually expired up, 21 nozzle passages 1 can be same
When overflow mixture, at this moment under the action of insufflation channel 1, mixture is produced by boasting to form the dotted graticule of protrusion-type.If will spray
When mouth channel 1 is put into the center of macropore or more lower position, it will generate when compo has not arrived the extreme side nozzle passage 1
Position, intermediate nozzle passage 1 just has begun discharging, this just will appear not every row 11 or 10 points, 7 points
Or 5 points, and the point closer to center is bigger, and the point far from center gradually becomes smaller.And spot printing spray head is made into excessive
The structure of manifold formula can effectively solve this problem.
For width be 400mm spot printing spray head because apart from it is too long and also it is intermediate have 21 nozzle arrangements, leave cleaning
Spray head it is close can rinse out a part, but leave that cleaning sprayer is remote just not to be flushed, or even by lateral nozzle passage 1 and can blow
Gas channel 1 is plugged, it is necessary to all disassemble and be cleaned.
Spot printing head body is changed to two lobed formula (i.e. macropores by the design that nozzle structure is improved in the embodiment of the present invention
For two half moulves), it is made of 4 pieces of plates, is effectively improved the difficulty of disassembly, cleaning.But due to consideration that sealing the problem of, with 32
Hexagon socket head cap screw be fixed.Although improved spray head cleaning up facilitates, these bolts are dismantled every time also
Be it is time consuming, working efficiency is too low.Based on this, by ethyl acetate solvent mounted in pressure vessel (cleaning in the embodiment of the present invention
Agent reservoir part) in, it is pressurizeed by compressed air to container, work of the ethyl acetate in compressed air after opening control valve
Under, spot printing spray head is rinsed, due to there is no movable member in this cleaning system, as long as each pipe connects installation reliably not
There is a problem of leakage and it is inflammable.
If there is a problem of that pressure is small, air-compressed gas is few in the process of cleaning, the requirement of flushing is just not achieved.The present invention
The air compressor machine that embodiment optionally selects gas production big, to increase the gas production of air compressor machine;The volume for increasing air accumulator, by
It can also substantially reduce in the increase of volume of gas storage tank due to the heat that air compressor machine does work and generates, enable the moisture in compressed air
It adequately condenses out, so as to improve the failure rate of component in pneumatic system;And by fixing bolt, 18 spiral shells need to only be used by being changed to
Bolt, so that time and the working strength of disassembly be greatly saved;And only every 2 or 3 nozzles are rinsed simultaneously, with collection
Middle strength is to the method being locally rinsed, to achieve the effect that flushing.
All control valves are first closed when cleaning sprayer, then open and close control valve one by one to each subrange or air blowing
Aperture is rinsed, this can guarantee cleaning agent pressure during rinsing, generates the coating of remaining under the action of cleaning agent pressure
Rolling, to be flowed out from jet hole, to achieve the purpose that cleaning.
By multiple control valves in the embodiment of the present invention, the process of Flushing nozzle can be substantially reduced, in generally construction feelings
Release sprayhead is not needed under condition to be cleaned, and only needs at regular intervals or punching can be completed in feed gap, open and close control valve
It washes, after waiting constructions midway to have a meal or all construct for one day (when the stopping construction time is long), then release sprayhead progress is young
Thin cleaning.The position for rinsing the control valve in storing channel is also placed on the top in storing channel simultaneously, it is possible to prevente effectively from blowing
The blocking in gas channel 2.
Below with for a specific spot printing spray head, the flushing principle of spot printing spray head is sketched.
Spot printing head body has been made into two lobed formulas, while the control valve of flushing is mounted on storing channel 1107 and distribution
The top of plate 1101.When 4 controls closed on 1111,1112,1113,1115,1117 control valves and storing channel 1107
Valve opens 8 control valves on the distribution plate of 1114,1116,1118 control valves and nozzle arrangements, and at this moment nozzle arrangements are in work
Make state.
When to clean to spot printing spray head, 1111,1112,1114,1115,1116,1117,1118 ball valves and point are closed
12 control valves on spray head are applied, open 1113 ball valves, this is can be rinsed to static mixer.
When closing 1111,1113,1114,1116,1118 control valves, 4 control valves on storing channel 1107 are closed, are beaten
Open 1112,1115 or 1117 control valves, while opening or closing 8 ball valves on distribution plate respectively, successively to nozzle arrangements into
Row rinses;Wherein in 8 control valves, every 1 control valve respectively corresponds 2 to 3 nozzles, when rinsing, would not generate flushing
The too big problem of the pressure loss.
When closing 1111,1113,1114,1115,1116,1117,1118 ball valves, 8 control valves on distribution plate are closed, are beaten
It opens 1112 control valves and opens or closes 4 ball valves in spray head storing channel 1107 respectively, so that it may to storing channel 1107
Carry out sectional flushing, due to storing channel 1107 washing control valve in vertical direction, cleaning agent can store up when a flush
Expect to generate rotation in channel 1107, be rushed out after remaining coating to be generated to rolling under flushing pressure from jet hole.Although control
There are many valve but flushing effect improves very much, do not need now to clean after spray head to be unloaded to decomposition, to substantially increase construction
Efficiency.It is carefully cleaned after spray head all to be unloaded to decomposition again after construction, shows spray head due to using two lobed formulas, so
Cleaning is more brought conveniently.
Four, bead sows system: the bead system of sowing includes the bead reservoir part interconnected and glass
Glass pearl seeding device 7;The bead seeding device 7 is used to pat the bead fallen from bead reservoir part to the point
On shape male-type graticule.
That is, bead seeding device 7, which is used primarily in dual-component coating, is directed onto the ground formation dotted graticule of protrusion-type
When, bead is equably sowed by a certain amount and is embedded into dotted paint film, the dotted graticule of protrusion-type is made to have more night
Reflective also increases the wearability of paint film simultaneously.
Beating type, the main vane type glass by having installed a similar fan additional are optionally used in the embodiment of the present invention
Pearl flapping structure is driven by a motor vane type bead flapping structure and makees high speed rotation, when bead rolls down to vane type glass
When pearl flapping structure blade, blade, which can clap bead, (indicates that motor turns according to linear velocity calculation formula V=nD π, n to the ground
Speed=41.7 turns/S;D indicates fan diameter=0.054 meter;π indicates pi.Bead can be obtained with V=41.7* per second
The speed of 0.054*3.1416=7 meters/S is clapped to the ground), the height of vane type bead flapping structure from the ground is about 0.06
Rice, so such power is enough to clap bead into the thicker compo of viscosity, also as the power patted is big, glass
Pearl also occurs that repeatedly refraction and rebound when contacting ground, last to be clung again by non-dried paint, so that bead is spread
Broadcasting relatively uniform and insertion coating depth has very big improvement.Wherein vane type bead flapping structure is by being circumferentially arranged
It is constituted in multiple blades of rotary shaft, the quantity of blade is not less than 3;Such as 4 blades.
As shown in Figure 10, the bead seeding device includes vane type bead flapping structure 701 and the driving blade
The motor 702 of formula bead flapping structure rotation.
Optionally, the bead seeding device further includes bead input port 706 and bead delivery outlet 707;Setting exists
Bead between the bead input port 706 and the bead delivery outlet 707 adjusts mouth 708 and bead sows adjusting
Component;The bead is sowed regulating member setting and is adjusted below mouth in the bead;Inoperative shape is in the equipment
When state, since rake charge bar 703 does not rotate, the bead that mouth drops out is adjusted from the bead, adjustment portion is sowed by the bead
Part stops, to prevent the bead from sowing to the bead delivery outlet 707;When the equipment is in running order, institute
It states bead and sows regulating member for sowing the bead to 707 direction of bead delivery outlet.Wherein bead
Input port 706 is connect with the delivery outlet of bead reservoir part.
Optionally, the bead sows regulating member and includes rake charge bar 703, adjusts pressing plate 704 and striker plate 705;Institute
The setting of rake charge bar 703 is stated to adjust below mouth 708 in the bead;Described 705 one end of striker plate is arranged on the housing, separately
One end is resisted against the rake charge bar 703;It is described adjust pressing plate 704 be used for adjust the striker plate 705 against dynamics.
Optionally, the bead seeding device further includes the power axle structure and cylinder with pinch roller 15;The rake material
Stick 703 connects the power axle mechanism by chain;The cylinder is used for when equipment is in spot printing state, is provided to pinch roller
Pressure, make pinch roller with ground face contact and roll;The power axle passes through the chain-driving institute under the driving of the rolling
Rake charge bar 703 is stated to rotate;The rake charge bar 703 of rotation is for sowing the bead to bead delivery outlet direction.
Optionally, the amount of sowing of the bead is controlled by the speed of service of the equipment.
That is, bead seeding device may include vane type bead flapping structure 701, motor 702, rake charge bar
703, pressing plate 704 and striker plate 705 etc. are adjusted;Wherein striker plate 705 can be backgauge rubber slab.Wherein, bead is by blade
The direction of motion after the beating of formula bead flapping structure 701 is as shown in A arrow in figure and B arrow direction.
The storage of bead material is not pressure vessel in the embodiment of the present invention, can be fed at any time.Optionally in glass
Pearl material reservoir part is provided with filter screen, to can also be filtered to the bead of addition while charging, to prevent there is rubbish
Rubbish and impurity are mixed into bead.
In order to control the usage amount of bead, optionally in the rake charge bar 703 of bead seeding device in the embodiment of the present invention
Installation power axle mechanism of place connects the cylinder of power axle mechanism for power axle machine that is, when bead to be carried out is sowed
The pinch roller 15 of structure is pressed on ground, due to frictional force effect so that power axle mechanism pinch roller 15 with equipment fortune forward
It goes and rolls, sprocket wheel is housed in power axle mechanism, the sprocket wheel on rake charge bar 703 can be driven to rotate by chain.
Since the amount that bead is sowed is by calculating designed, the amount of sowing of bead in the embodiment of the present invention, before equipment
It is determined into speed, i.e. the fast bead of speed of equipment operation is just spread much, on the contrary then opposite.
If there is enough power-supply systems, bead seeding device is optionally made into full electric type in the embodiment of the present invention
, so that vane type bead flapping structure 701 be driven with motor, rake charge bar is driven with decelerating motor, and mountable electricity
Machine speed adjusting gear, so that the amount of broadcasting sowing of bead can carry out variable speed, to reach suitable bead amount.
It certainly, is not very high place for some spot printing effect requirements, bead seeding device can also use following shape
Formula:
1, freely falling body type: usual bead is to be trickled down with the speed of freely falling body in also not dry surface of the paint film.
2, ejection-type: bead is fitted into a pressure vessel, is held using the compressed air that air compressor machine generates to pressure
Device pressurizes, and then bead is sent in pneumatic glass pearl seeding device by pipeline by compressed air.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row
His property includes, so that the process, method, article or the device that include a series of elements not only include those elements, and
And further include other elements that are not explicitly listed, or further include for this process, method, article or device institute it is intrinsic
Element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that including being somebody's turn to do
There is also other identical elements in the process, method of element, article or device.
The embodiment of the present invention is described above in conjunction with figure, but the invention is not limited to above-mentioned specific realities
Mode is applied, the above mentioned embodiment is only schematical, rather than restrictive, and those skilled in the art exist
Under enlightenment of the invention, without breaking away from the scope protected by the purposes and claims of the present invention, many shapes can be also made
Formula, all of these belong to the protection of the present invention.
Claims (10)
1. the spot printing nozzle system in a kind of automatic doubler surface glouer, which is characterized in that the spot printing nozzle system includes cylindrical storing
Channel, nozzle arrangements, the first air blowing or irrigation channel and solenoid valve;The middle position in the storing channel and static mixer hang down
It directly communicates, storing channel is provided with the nozzle arrangements of multiple flow structures, and the neighbouring storing of each nozzle arrangements is logical
Road one end is correspondingly arranged one first air blowing or irrigation channel, and electromagnetism is arranged in coating material outlet one end of multiple nozzle arrangements
Valve.
2. spot printing nozzle system according to claim 1, which is characterized in that the spot printing nozzle system further includes that setting exists
The one or more second on storing channel top is blown or irrigation channel;Optionally, each first air blowing or irrigation channel
It is connect by control valve with cleaning agent storage unit and compressed-air supply system with second air blowing or irrigation channel.
3. spot printing nozzle system according to claim 2, which is characterized in that the spot printing nozzle system includes for being arranged
The distribution plate of the control valve of each first air blowing or irrigation channel.
4. spot printing nozzle system according to claim 2, which is characterized in that the aperture of first air blowing or irrigation channel
Less than the aperture in the channel of the nozzle arrangements.
5. spot printing nozzle system according to claim 2, which is characterized in that it is each it is described first blow or irrigation channel and
Each second air blowing or irrigation channel are arranged on a detachable part, are arranged by the detachable part in the point
It applies on nozzle system.
6. spot printing nozzle system according to claim 1, which is characterized in that the nozzle arrangements include first jet channel
With second nozzle channel;The both ends in the first jet channel are separately connected the storing channel and the second nozzle channel,
The first jet channel is adjacent to the top in the storing channel, and perpendicular to the storing channel, the second nozzle channel
It is vertical with the first jet channel.
7. spot printing nozzle system described in any one of -6 according to claim 1, which is characterized in that the institute of multiple flow structures
Nozzle arrangements are stated to arrange in multirow or multiple row;The nozzle arrangements of every a line or each column are correspondingly arranged a solenoid valve.
8. a kind of bi-component point automatic doubler surface glouer, which is characterized in that the equipment includes as described in any one of claim 1-7
Spot printing nozzle system.
9. a kind of control method of the spot printing nozzle system as described in any one of claim 1-10, which is characterized in that institute
The method of stating includes:
By compressed gas, will go out from the coating that storing channel overflows in each nozzle arrangements to the coating of each nozzle arrangements
Mouth sprays;
By solenoid valve, spot printing is carried out to the coating sprayed from the coating material outlet.
10. according to the method described in claim 9, being sprayed to from the coating material outlet it is characterized in that, described by solenoid valve
Coating carry out spot printing after, comprising:
During cleaning to the spot printing nozzle system, cleaning for conveying for the spot printing nozzle system is opened in batches
The control valve of agent, to clean the regional area of the spot printing nozzle system in batches;
When cleaning agent rinses completion, close each for conveying the control valve of cleaning agent;
And the corresponding control valve for controlling compressed gas in storing channel and control corresponding with each nozzle arrangements is opened respectively
Valve processed, to blow one by one paragraph by paragraph to spot printing nozzle system progress.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116856236A (en) * | 2023-08-30 | 2023-10-10 | 山西路桥景泰房地产开发有限公司 | Later-stage pavement maintenance treatment device for pavement construction |
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CN116856236B (en) * | 2023-08-30 | 2023-11-07 | 山西路桥景泰房地产开发有限公司 | Later-stage pavement maintenance treatment device for pavement construction |
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