CN109354878A - The duplex metal hydroxide nanometer piece and the preparation method and application thereof of organic ceramic presoma modification - Google Patents

The duplex metal hydroxide nanometer piece and the preparation method and application thereof of organic ceramic presoma modification Download PDF

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CN109354878A
CN109354878A CN201810874763.7A CN201810874763A CN109354878A CN 109354878 A CN109354878 A CN 109354878A CN 201810874763 A CN201810874763 A CN 201810874763A CN 109354878 A CN109354878 A CN 109354878A
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metal hydroxide
organic ceramic
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ceramic presoma
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CN109354878B (en
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赖学军
李佳欣
曾幸荣
李红强
邱杰东
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South China University of Technology SCUT
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    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
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Abstract

The invention discloses the duplex metal hydroxide nanometer pieces and the preparation method and application thereof of organic ceramic presoma modification.The preparation method is boric acid, alkoxy silane and vinylsiloxane to be added in reaction kettle, and organic solvent and catalyst is added, and is stirred evenly at 25~45 DEG C;70~95 DEG C of 2~5h of pre-polymerization are warming up to, then are warming up to 140~160 DEG C of 2~5h of reaction;Obtain the organic ceramic presoma containing sulfonate radical and vinyl;Organic ceramic presoma, double-metal hydroxide and dehydrated alcohol containing sulfonate radical and vinyl are mixed, ultrasonic agitation obtains white suspension;55~60 DEG C of 2~4h of reaction.Product prepared by the present invention is good with rubber compatibility, is easily dispersed, and has excellent thermal stability and flame retardant property;Only small amount (≤5phr), which need to be added, can effectively improve the flame retardant property and thermal stability of silicon rubber.

Description

The duplex metal hydroxide nanometer piece and preparation method thereof of organic ceramic presoma modification With application
Technical field
The present invention relates to the preparation and application fields of polymer halogen-free flame retardants, more particularly, to a kind of organic ceramic forerunner The duplex metal hydroxide nanometer piece and the preparation method and application thereof of body modification.
Background technique
A kind of nano-meter flame retardants of the layered double hydroxide (LDH) as novel environment friendly have obtained quickly in recent years Development.LDH is by certain proportion trivalent and divalent metal as main body lamella, and anion fills the layer stylolitization of interlayer Object is closed, lamella and interlayer anion mainly pass through Van der Waals force and electrostatic force combines.The lamellar structure of LDH has certain resistance It is decomposed when effect, high temperature and generates water and metal oxide, take away heat, dilution oxygen and fuel gas.But LDH exists layer by layer Stacked structure only can not make it evenly dispersed in a polymer matrix by mechanical blending, meeting its flame-retarded efficiency of extreme influence It plays.The compatibility of itself and polymeric matrix can be improved by carrying out intercalation modifying to LDH, improve flame retardant effect, common intercalation Modifying agent is anionic surfactant, such as lauryl sulfate.Qiu etc. is prepared for using solution facture (AMOST) The LDH (SDS-LDH) of the dodecyl sulphate intercalation and LDH (Stearic-LDH) of stearic acid intercalation improves LDH poly- Dispersibility (Qiu L, Gao Y S, Lu P, et al.Synthesis and properties of in propylene (PP) matrix polypropylene/layered double hydroxide nanocomposites with different LDHs particle sizes[J].Journal of Applied Polymer Science,2018,135(18):46204.).So And dodecyl sodium sulfonate and stearic thermal stability are poor, and are readily burned, therefore, prepared LDH flame retardant effect is not It is ideal.106674598 A of Chinese invention patent application CN carries out intercalation modifying to LDH using dodecyl sodium sulfate, then exists Interlayer introduces phosphonium flame retardant BHPPO, improves the flame retarding efficiency of LDH to a certain extent, but thermal stability is still needed into one Step improves.
Organic ceramic presoma, which refers in high temperature or burning, mainly to include organic metal with the fire retardant substance of ceramic Compound, polysilazane, Polycarbosilane, polyborosiloxane etc..Wherein, polyborosiloxane is a kind of novel organic ceramic forerunner Body contains the higher B-O key of bond energy and Si-O key in main chain, and there are p- π and d- are pi-conjugated in structure, thus has excellent High temperature resistance and flame retardant property, show huge application prospect.Zhou Wenjun etc. is with dimethyldimethoxysil,ne, hexichol Base dimethoxysilane and boric acid are that primary raw material uses two-step method to be prepared for polyborosiloxane fire retardant, and is applied to poly- Carbonic ester (PC) is fire-retardant, and (Zhou Wenjun, Song Jian, Chen Youcai wait the synthesis technology of polyborosiloxane fire retardant and its in polycarbonate In application [J] Journal of Chemical Industry and Engineering, 2012,63 (10): 3365-3371.), research find addition 5% (mass fraction) poly- borosilicate For the PC composite material limit oxygen index (LOI) of oxygen alkane up to 39.4%, purer PC improves 52%.But the poly- boron of this method synthesis Without chemical bond between siloxanes and PC matrix, compatibility is poor, need to further improve.
Summary of the invention
The purpose of the present invention is being directed to the deficiency of existing LDH method of modifying, it is good to provide a kind of thermal stability, and flame retardant effect is aobvious The duplex metal hydroxide nanometer piece of organic ceramic precursor modification is write, and is used for flame-proof silicon rubber.
It is a further object of the present invention to provide a kind of duplex metal hydroxide nanometer pieces of organic ceramic precursor modification Preparation method.
Further object of the present invention is to provide a kind of duplex metal hydroxide nanometer piece of organic ceramic precursor modification Using.
In view of the problems of the existing technology, the present invention with boric acid, alkoxy silane and vinyl silanes etc. for raw material, with H2SO4Deng for catalyst, the organic ceramic presoma (OCP) containing sulfonate radical and vinyl is obtained by polycondensation reaction;Then use OCP to double-metal hydroxide (LDH) carry out intercalation modification, prepare OCP modify LDH nanometer sheet (OCP-d-LDH), and by its It is introduced into silicon rubber (SR), is prepared for flame retardant property and heat resistance silastic material outstanding.The present invention is by synthesizing one kind Organic ceramic presoma (OCP) containing sulfonate radical and vinyl, and it is used for modification LDH.On the one hand, the introducing of OCP can be with The interlamellar spacing for increasing LDH makes it have preferably dispersibility in silicone rubber matrix;On the other hand, can effectively play LDH and The synergistic effect of OCP improves the flame retardant property and thermal stability of silicon rubber;Meanwhile vinyl can be with silicon rubber strand Effect is crosslinked, the compatibility of LDH and silicon rubber are increased.OCP-d-LDH prepared by the present invention is good with rubber compatibility, It is easily dispersed, there is excellent thermal stability and flame retardant property;Only small amount (≤5phr), which need to be added, can effectively improve silicon The flame retardant property and thermal stability of rubber, prepared SR/OCP-d-LDH material can be widely applied to electronic apparatus, space flight The fields such as aviation, auto industry.
The purpose of the present invention can be achieved through the following technical solutions:
The preparation method of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification, comprising the following steps:
(1) preparation of the organic ceramic presoma containing sulfonate radical and vinyl
Boric acid, alkoxy silane and vinylsiloxane are added in reaction kettle, and organic solvent and catalyst is added, It is stirred at 25~45 DEG C, is sufficiently mixed reactant uniformly;70~95 DEG C of 2~5h of pre-polymerization are warming up to, then are warming up to 140~160 DEG C reaction 2~5h;It is cooled to room temperature after reaction;After washing, vacuum rotary steam, vacuum drying, obtain containing sulfonate radical and The organic ceramic presoma of vinyl;Controlling boron atom and the control of silicon atom molar ratio is B:Si=1:4~1:7;Alkoxyl silicone Alkane and vinyl silanes molar ratio are 1:1~3:1;The catalyst is one or both of sulfuric acid and p-methyl benzenesulfonic acid;
(2) preparation of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification
Organic ceramic presoma, double-metal hydroxide and dehydrated alcohol containing sulfonate radical and vinyl are mixed, surpassed Sound stirring keeps its fully dispersed, then with magnetic agitation, obtains white suspension;55~60 DEG C of 2~4h of reaction, vacuum rotary steam, very The duplex metal hydroxide nanometer piece of organic ceramic presoma modification is obtained after sky is dry;Its structure of the double-metal hydroxide General formula are as follows: [M 1‐xM x(OH)2]x+(Am‐)x/m·nH2O, wherein x=0.17~0.34, n=0.5~1, MFor Mg2+、Zn2+With Cu2+One of or it is a variety of;MFor from Al3+、Fe3+、Co3+One of or it is a variety of;Interlayer anion Am‐Selected from CO3 2‐、NO3 、 SO4 2‐And ClOne of;The mass ratio of organic ceramic presoma and double-metal hydroxide containing sulfonate radical and vinyl is 1:2~1:4.
To further realize the object of the invention, it is preferable that the alkoxy silane is prestox ring tetrasilane, ethyl three One of methoxy silane, methyltriethoxysilane and phenyl triethoxysilane are a variety of.
Preferably, the vinylsiloxane is in vinyltrimethoxysilane and vinyltriethoxysilane It is one or more.
Preferably, the organic solvent is diethylene glycol diethyl ether, diethylene glycol dimethyl ether, Isosorbide-5-Nitrae-dioxane, first One of benzene and n-butanol are a variety of.
Preferably, the organic solvent and boric acid mass ratio are 5:1~10:1.
Preferably, the mass ratio of the dehydrated alcohol and double-metal hydroxide is 10:1~20:1.
Preferably, the additive amount of the catalyst is the 1%~3% of boric acid mole;It is described to be stirred at 25~45 DEG C The time mixed is 10~30min.
A kind of duplex metal hydroxide nanometer piece of organic ceramic presoma modification, is made by above-mentioned preparation method;It should The duplex metal hydroxide nanometer piece of organic ceramic presoma modification is to enter stratiform by organic ceramic presoma with intercalated form Double-hydroxide interlayer is formed by Van der Waals force and ionic bond interaction;The diameter of the nanometer sheet is 0.5~2 μm.
Application of the duplex metal hydroxide nanometer piece of the organic ceramic presoma modification in silicon rubber, including such as Lower step:
In terms of mass fraction, by the bimetallic hydrogen of 100 parts of silicon rubber rubber master batch and the modification of 1~5 part of organic ceramic presoma Oxide nano-slice is kneaded 10~15min on opening rubber mixing machine, then be added 1~3 part of vulcanizing agent continue mixing 10~ 15min is uniformly mixed;Finally vulcanize 15~25min under the conditions of 140~170 DEG C, 7~8MPa to form, 180~200 DEG C two sections Vulcanize 4~6h, obtains having good flame-retardance can be with the silastic material of thermal stability.
Preferably, the silicon rubber rubber master batch is prepared via a method which: in terms of mass fraction, by 85~95 parts of low ethylene Base raw rubber and 5~15 parts of high-vinyl raw rubbers are added in kneader, and point 3~5 35~40 parts of white carbon blacks of addition and 5~7 parts Hydroxy silicon oil is kneaded 2~3h at room temperature, and 0.5~0.6 part of containing hydrogen silicone oil is added, continues 1~2h of mixing;Then 150 are warming up to It~170 DEG C, vacuumizes after being kneaded 3~5h and continues 1~2h of mixing, rubber master batch is made;
The vulcanizing agent is one in 2,5- dimethyl -2,5- (t-butylperoxy) hexane and cumyl peroxide Kind or two kinds.
Organic ceramic precursor (OCP) of the present invention effectively overcomes LDH tradition intercalation modifying agent (such as dodecyl sodium sulfonate Salt, stearic acid etc.) thermal stability difference defect, and OCP produces ceramic barrier in combustion, has with LDH good Cooperative flame retardant effect;In addition, OCP can increase the interlamellar spacing of LDH, be conducive to its dispersion in silicone rubber matrix, simultaneously Vinyl on OCP-d-LDH can crosslink effect with silicon rubber strand, increase its compatibility with silicon rubber.Only need Addition small amount (≤5phr) can effectively improve the flame retardant property and thermal stability of silicon rubber.
Compared with the existing technology, the invention has the following advantages that
1, intercalator of the present invention-organic ceramic presoma (OCP) effectively overcomes LDH tradition intercalation modifying The defect of agent (such as dodecane sulfonate, stearate) thermal stability difference, and ceramic barrier is produced in combustion Layer has good cooperative flame retardant effect with LDH.
2, the duplex metal hydroxide nanometer piece of the organic ceramic presoma modification prepared by the present invention contains end-vinyl, It can crosslink and react with silicon rubber strand, there is good compatibility with silicon rubber;
3, the duplex metal hydroxide nanometer piece of the organic ceramic presoma modification prepared by the present invention has excellent heat Stability and flame retardant property, need to only add a small amount of (≤5phr) can effectively improve the flame retardant property and thermal stability of silicon rubber Energy.
Detailed description of the invention
Fig. 1 is the FTIR spectrogram of D4, ViTMS, BA and OCP in embodiment 1;
Fig. 2 is the FTIR spectrogram of OCP, LDH and OCP-d-LDH in embodiment 1;
Fig. 3 is the XRD spectra of SR/OCP-d-LDH in the SR/LDH and embodiment 3 of comparative example 2;
Fig. 4 is SR/OCP-d-LDH scanning electron microscope (SEM) figure in the SR/LDH and embodiment 3 of comparative example 2.
Specific embodiment
Below in conjunction with specific embodiment, the invention will be further described, but the embodiment of the present invention is not limited to This.
Embodiment 1
(1) preparation of the organic ceramic presoma (OCP) containing sulfonate radical and vinyl
Using reflux cooling device, respectively by 15.548g (0.25mol) boric acid, 29.622g (0.1mol) prestox ring four Siloxanes (D4) and 14.820g (0.1mol) vinyltrimethoxysilane ViTMS are added in three-necked flask, and 78mL bis- is added 0.442g (4.5mmol) H is finally added dropwise as solvent in glycol dimethyl ether2SO4As catalyst, 15min is stirred at 30 DEG C It is sufficiently mixed reactant uniformly.80 DEG C of pre-polymerization 2h are then raised temperature to, 150 DEG C of reaction 2h are hereafter warming up to.After reaction will It is cooled to room temperature.After washing, vacuum rotary steam, vacuum drying, the organic ceramic forerunner containing sulfonate radical and vinyl is obtained Body (OCP), it is as shown in Equation 1 that OCP prepares reaction equation.
Fig. 1 is the FTIR spectrogram of D4, ViTMS and product.It will be seen from figure 1 that the characteristic absorption peak of D4 mainly has :-CH3 Asymmetric stretching vibration peak (2964cm‐1), Si-CH3Symmetrical deformation vibration peak (1261cm‐1) and Si-O-Si stretching vibration Peak (1092cm‐1).The characteristic absorption peak of ViTMS mainly has :-CH3Asymmetric vibration peak and symmetrical stretching vibration peak (2949cm‐1And 2843cm‐1), the stretching vibration peak (3060cm of C-H in C=C-H‐1), the stretching vibration peak (1600cm of C=C‐1) and Si-O-C symmetrical stretching vibration peak (1095cm‐1).BA is in 3217cm‐1The flexible vibration that neighbouring stronger broad peak is-OH It is dynamic, 1400cm‐1Neighbouring broad peak belongs to the vibration absorption peak of B-O.In contrast, include substantially in the infrared spectrum of product OCP The main feature absorption peak of D4, ViTMS and BA, and-OH the absorption peak for belonging to boric acid disappears substantially, illustrates that product OCP passes through BA and unreacted B-OH are washed away substantially after washing.
(2) preparation of OCP-d-LDH
The MgAl-LDH (mass ratio OCP:LDH=1:3) that the OCP and 24g diameter of 8g is 0.5 μm is weighed first, is added Dehydrated alcohol to volume is 240mL, and ultrasonic agitation 10min keeps its fully dispersed, then with magnetic agitation 12h, obtains white suspension Liquid, 55 DEG C of reaction 3h.Vacuum rotary steam obtains the LDH nanometer sheet (OCP-d-LDH) of OCP modification after 50 DEG C of baking oven vacuum drying.
Fig. 2 is the FTIR spectrogram of OCP, LDH and OCP-d-LDH.From figure 2 it can be seen that handled by blending OCP-d-LDH is in 1635-1369cm‐1Occur by 1600cm in OCP‐1C=C stretching vibration peak, 1400cm‐1Neighbouring B-O vibration Move 1356cm in absorption peak and LDH‐1Neighbouring CO3 2‐Stretching vibration peak is superimposed the characteristic peak to be formed, and the change of peak type illustrates B-O Key and CO3 2‐Between interacted.In 1000-600cm‐1Place's absorption peak is inhaled by the Si-O deformation vibration of Si-O-B in OCP Receive what the vibration performance absorption peak of Mg-O and Al-O in peak and LDH was formed by stacking.Spectrogram proves exist centainly between LDH and OCP Interaction.
(3) application of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification in silicon rubber flame-retardant
1) preparation of silicon rubber rubber master batch: in terms of mass fraction, by 85 parts of low vinyl raw rubbers and 15 parts of high-vinyl raw rubbers It is added in kneader, and is added three times 35 parts of white carbon blacks and 5 parts of hydroxy silicon oils, be kneaded 2h at room temperature, 0.5 part of addition is hydrogeneous Silicone oil continues 1~h of mixing;Then 150 DEG C are warming up to, is vacuumized after mixing 3h and continues to be kneaded 1h, rubber master batch is made;
2) preparation of flame-proof silicon rubber: in terms of mass fraction, by 100 parts of silicon rubber rubber master batch and 1 part of OCP-d-LDH in opening It is kneaded 15min on formula rubber mixing machine, 1 part of vulcanizing agent 2 is then added, (t-butylperoxy) hexane of 5- dimethyl -2,5- bis- continues It is kneaded 15min, is uniformly mixed;Finally vulcanize 15min molding under the conditions of 165 DEG C, 8MPa, 190 DEG C of post vulcanization 5h are had There is good flame-retardance can be with the silastic material of thermal stability.Various standard specimens are prepared on universal sampling machine, carry out anti-flammability Energy and thermal stability test, the results are shown in Table 1.
Embodiment 2
(1) preparation of the organic ceramic presoma (OCP) containing sulfonate radical and vinyl
Using reflux cooling device, respectively by 15.548g (0.25mol) boric acid, three ethoxy of 17.830g (0.1mol) methyl Base silane and 19.031g (0.1mol) vinyltriethoxysilane are added in three-necked flask, and 100mL1 is added, 4- dioxy six 0.735g (7.5mmol) H is finally added dropwise as solvent in ring2SO4As catalyst, stirring 30min at 25 DEG C fills reactant Divide and is uniformly mixed.70 DEG C of pre-polymerization 5h are then raised temperature to, 160 DEG C of reaction 4h are hereafter warming up to.It is cooled to room after reaction Temperature.After washing, vacuum rotary steam, vacuum drying, the organic ceramic presoma (OCP) containing sulfonate radical and vinyl is obtained.
(2) preparation of OCP-d-LDH
The MgAl-LDH (mass ratio OCP:LDH=1:3) that the OCP and 24g diameter of 8g is 1.0 μm is weighed first, is added Dehydrated alcohol to volume is 350mL, and ultrasonic agitation 10min keeps its fully dispersed, then with magnetic agitation 12h, obtains white suspension Liquid, 55 DEG C of reaction 4h.Vacuum rotary steam obtains the LDH nanometer sheet (OCP-d-LDH) of OCP modification after 50 DEG C of baking oven vacuum drying.
(3) application of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification in silicon rubber flame-retardant
1) preparation of silicon rubber rubber master batch: in terms of mass fraction, by 90 parts of low vinyl raw rubbers and 10 parts of high-vinyl raw rubbers It is added in kneader, and point 4 40 parts of white carbon blacks of addition and 6 parts of hydroxy silicon oils, is kneaded 3h at room temperature, 0.6 part of addition is hydrogeneous Silicone oil continues to be kneaded 2h;Then 160 DEG C are warming up to, is vacuumized after mixing 4h and continues to be kneaded 1.5h, rubber master batch is made;
2) preparation of flame-proof silicon rubber: in terms of mass fraction, by 100 parts of silicon rubber rubber master batch and 3 parts of OCP-d-LDH in opening It is kneaded 15min on formula rubber mixing machine, 3 parts of vulcanizing agents 2 are then added, (t-butylperoxy) hexane of 5- dimethyl -2,5- bis- continues It is kneaded 10min, is uniformly mixed;Finally vulcanize 15min molding under the conditions of 170 DEG C, 7MPa, 200 DEG C of post vulcanization 4h are had There is good flame-retardance can be with the silastic material of thermal stability.Various standard specimens are prepared on universal sampling machine, carry out anti-flammability Energy and thermal stability test, the results are shown in Table 1.
Embodiment 3
(1) preparation of the organic ceramic presoma (OCP) containing sulfonate radical and vinyl
Using reflux cooling device, respectively by 15.548g (0.25mol) boric acid, 29.622g (0.1mol) prestox ring four Siloxanes and 14.820g (0.1mol) vinyltrimethoxysilane are added in three-necked flask, and 155mL diethylene glycol second is added As solvent 0.431g (2.5mmol) p-methyl benzenesulfonic acid is finally added dropwise as catalyst, stirring 10min at 45 DEG C makes in diether Reactant is sufficiently mixed uniformly.95 DEG C of pre-polymerization 2h are then raised temperature to, 140 DEG C of reaction 5h are hereafter warming up to.After reaction by it It is cooled to room temperature.After washing, vacuum rotary steam, vacuum drying, the organic ceramic presoma containing sulfonate radical and vinyl is obtained (OCP)。
(2) preparation of OCP-d-LDH
The MgAl-LDH (mass ratio OCP:LDH=1:3) that the OCP and 24g diameter of 8g is 2.0 μm is weighed first, is added Dehydrated alcohol to volume is 480mL, and ultrasonic agitation 10min keeps its fully dispersed, then with magnetic agitation 12h, obtains white suspension Liquid, 60 DEG C of reaction 2h.Vacuum rotary steam obtains the LDH nanometer sheet (OCP-d-LDH) of OCP modification after 50 DEG C of baking oven vacuum drying.
(3) application of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification in silicon rubber flame-retardant
1) preparation of silicon rubber rubber master batch: in terms of mass fraction, 95 parts of low vinyl raw rubbers and 5 parts of high-vinyl raw rubbers are added Enter in kneader, and point 5 40 parts of white carbon blacks of addition and 7 parts of hydroxy silicon oils, is kneaded 3h at room temperature, 0.6 part of Silicon Containing Hydrogen is added Oil continues to be kneaded 2h;Then 170 DEG C are warming up to, is vacuumized after mixing 5h and continues to be kneaded 2h, rubber master batch is made;
2) preparation of flame-proof silicon rubber: in terms of mass fraction, 100 parts of silicon rubber rubber master batch and 5 parts of OCP-d-LDH are being opened It puts and is kneaded 10min on formula rubber mixing machine, 1.5 parts of vulcanizing agent cumyl peroxides are then added and continue to be kneaded 15min, mixing is equal It is even;Finally under the conditions of 140 DEG C, 8MPa vulcanize 25min molding, 180 DEG C of post vulcanization 6h, obtain with good flame-retardance can and The silastic material SR/OCP-d-LDH of thermal stability, what SR/OCP-d-LDH therein was indicated is silicon rubber (SR) with it is fire-retardant Agent OCP-d-LDH composite material.Its scanning electron microscope (SEM) as shown in figure 4, XRD spectra as shown in figure 3, flame retardant property and heat are steady It is as shown in Table 1 and Table 2 to determine the performance test results.
Embodiment 4
(1) preparation of the organic ceramic presoma (OCP) containing sulfonate radical and vinyl
Using reflux cooling device, respectively by 15.548g (0.25mol) boric acid, 29.622g (0.1mol) prestox ring four Siloxanes and 14.820g (0.1mol) vinyltrimethoxysilane are added in three-necked flask, and 100mL diethylene glycol two is added 0.442g (4.5mmol) H is finally added dropwise as solvent in methyl ether2SO4As catalyst, stirring 15min at 30 DEG C makes reactant It is sufficiently mixed uniformly.80 DEG C of pre-polymerization 2h are then raised temperature to, 150 DEG C of reaction 2h are hereafter warming up to.It is cooled to after reaction Room temperature.After washing, vacuum rotary steam, vacuum drying, the organic ceramic presoma (OCP) containing sulfonate radical and vinyl is obtained.
(2) preparation of OCP-d-LDH
The ZnCo-LDH (mass ratio OCP:LDH=1:4) that the OCP and 24g diameter of 6g is 1.0 μm is weighed first, is added Dehydrated alcohol to volume is 450mL, and ultrasonic agitation 10min keeps its fully dispersed, then with magnetic agitation 12h, obtains white suspension Liquid, 55 DEG C of reaction 3h.Vacuum rotary steam obtains the LDH nanometer sheet (OCP-d-LDH) of OCP modification after 50 DEG C of baking oven vacuum drying.
(3) application of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification in silicon rubber flame-retardant
1) preparation of silicon rubber rubber master batch: in terms of mass fraction, 93 parts of low vinyl raw rubbers and 7 parts of high-vinyl raw rubbers are added Enter in kneader, and point 4 40 parts of white carbon blacks of addition and 6 parts of hydroxy silicon oils, is kneaded 3h at room temperature, 0.6 part of Silicon Containing Hydrogen is added Oil continues to be kneaded 2h;Then 160 DEG C are warming up to, is vacuumized after mixing 4h and continues to be kneaded 1.5h, rubber master batch is made;
2) preparation of flame-proof silicon rubber: in terms of mass fraction, by 100 parts of silicon rubber rubber master batch and 5 parts of OCP-d-LDH in opening It is kneaded 15min on formula rubber mixing machine, 3 parts of vulcanizing agents 2 are then added, (t-butylperoxy) hexane of 5- dimethyl -2,5- bis- continues It is kneaded 15min, is uniformly mixed;Finally vulcanize 15min molding under the conditions of 165 DEG C, 8MPa, 190 DEG C of post vulcanization 5h are had There is good flame-retardance can be with the silastic material of thermal stability.Various standard specimens are prepared on universal sampling machine, carry out anti-flammability Energy and thermal stability test, the results are shown in Table 1.
Embodiment 5
(1) preparation of the organic ceramic presoma (OCP) containing sulfonate radical and vinyl
Using reflux cooling device, respectively by 15.548g (0.25mol) boric acid, 29.622g (0.1mol) prestox ring four Siloxanes and 14.820g (0.1mol) vinyltrimethoxysilane are added in three-necked flask, and 100mL diethylene glycol two is added 0.442g (4.5mmol) H is finally added dropwise as solvent in methyl ether2SO4As catalyst, stirring 15min at 30 DEG C makes reactant It is sufficiently mixed uniformly.80 DEG C of pre-polymerization 2h are then raised temperature to, 150 DEG C of reaction 2h are hereafter warming up to.It is cooled to after reaction Room temperature.After washing, vacuum rotary steam, vacuum drying, the organic ceramic presoma (OCP) containing sulfonate radical and vinyl is obtained.
(2) preparation of OCP-d-LDH
The MgAl-LDH (mass ratio OCP:LDH=1:2) that the OCP and 20g diameter of 10g is 1.0 μm is weighed first, is added Dehydrated alcohol to volume is 450mL, and ultrasonic agitation 10min keeps its fully dispersed, then with magnetic agitation 12h, obtains white suspension Liquid, 55 DEG C of reaction 3h.Vacuum rotary steam obtains the LDH nanometer sheet (OCP-d-LDH) of OCP modification after 50 DEG C of baking oven vacuum drying.
(3) application of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification in silicon rubber flame-retardant
1) preparation of silicon rubber rubber master batch: in terms of mass fraction, 93 parts of low vinyl raw rubbers and 7 parts of high-vinyl raw rubbers are added Enter in kneader, and point 4 40 parts of white carbon blacks of addition and 6 parts of hydroxy silicon oils, is kneaded 3h at room temperature, 0.6 part of Silicon Containing Hydrogen is added Oil continues to be kneaded 2h;Then 160 DEG C are warming up to, is vacuumized after mixing 4h and continues to be kneaded 1.5h, rubber master batch is made;
2) preparation of flame-proof silicon rubber: in terms of mass fraction, by 100 parts of silicon rubber rubber master batch and 5 parts of OCP-d-LDH in opening It is kneaded 15min on formula rubber mixing machine, 2 parts of vulcanizing agent cumyl peroxides are then added and continue to be kneaded 15min, are uniformly mixed;Most Vulcanize 15min molding under the conditions of 165 DEG C, 8MPa afterwards, 190 DEG C of post vulcanization 5h, obtaining can be steady with heat with good flame-retardance The flame-proof silicon rubber of qualitative energy.Various standard specimens are prepared on universal sampling machine, carry out flame retardant property and thermal stability test, knot Fruit is as shown in table 1.
Comparative example 1
In order to prove the flame retardant effect of OCP-d-LDH, as a comparison with pure silicone rubber (SR) sample.
1) preparation of rubber master batch: in terms of mass fraction, 93 parts of low vinyl raw rubbers and 7 parts of high-vinyl raw rubbers are added and are mediated In machine, and point 4 40 parts of white carbon blacks of addition and 6 parts of hydroxy silicon oils, it is kneaded 3h at room temperature, 0.6 part of containing hydrogen silicone oil is added, continues It is kneaded 2h;Then 160 DEG C are warming up to, is vacuumized after mixing 4h and continues to be kneaded 1.5h, rubber master batch is made;
2) preparation of flame-proof silicon rubber: in terms of mass fraction, 100 parts of silicon rubber rubber master batch are kneaded on opening rubber mixing machine 2 parts of vulcanizing agents 2 are then added in 15min, and (t-butylperoxy) hexane of 5- dimethyl -2,5- bis- continues 15min, are uniformly mixed; Finally vulcanize 15min molding under the conditions of 165 DEG C, 8MPa, 190 DEG C of post vulcanization 5h obtain pure silicone rubber sample.In omnipotent system Various standard specimens are prepared on model machine, carry out flame retardant property and thermal stability test, as a result as shown in Table 1 and Table 2.
Comparative example 2
In order to further compare the flame retardant effect of OCP, LDH and OCP-d-LDH, LDH is used alone and is added as fire retardant Into SR matrix.
1) preparation of silicon rubber rubber master batch: in terms of mass fraction, 93 parts of low vinyl raw rubbers and 7 parts of high-vinyl raw rubbers are added Enter in kneader, and point 4 40 parts of white carbon blacks of addition and 6 parts of hydroxy silicon oils, is kneaded 3h at room temperature, 0.6 part of Silicon Containing Hydrogen is added Oil continues to be kneaded 2h;Then 160 DEG C are warming up to, is vacuumized after mixing 4h and continues to be kneaded 1.5h, rubber master batch is made;
2) preparation of flame-proof silicon rubber: being 1.0 μm by 100 parts of silicon rubber rubber master batch and 5 parts of diameters in terms of mass fraction LDH is kneaded 15min on opening rubber mixing machine, and 1.5 parts of vulcanizing agents 2, bis- (t-butyl peroxy of 5- dimethyl -2,5- is then added Base) hexane continuation 15min, it is uniformly mixed;Finally vulcanize 15min molding, 190 DEG C of post vulcanizations under the conditions of 165 DEG C, 8MPa 5h, obtains SR/LDH sample, and SEM schemes as shown in figure 4, XRD spectra is as shown in Figure 4.Various marks are prepared on universal sampling machine Sample carries out flame retardant property and thermal stability test, as a result as shown in Table 1 and Table 2.
Comparative example 3
In order to further compare the flame retardant effect of OCP, LDH and OCP-d-LDH, OCP is used alone and is added as fire retardant Into SR matrix.
1) preparation of silicon rubber rubber master batch: in terms of mass fraction, 93 parts of low vinyl raw rubbers and 7 parts of high-vinyl raw rubbers are added Enter in kneader, and point 4 40 parts of white carbon blacks of addition and 6 parts of hydroxy silicon oils, is kneaded 3h at room temperature, 0.6 part of Silicon Containing Hydrogen is added Oil continues to be kneaded 2h;Then 160 DEG C are warming up to, is vacuumized after mixing 4h and continues to be kneaded 1.5h, rubber master batch is made;
2) preparation of flame-proof silicon rubber: in terms of mass fraction, by 100 parts of silicon rubber rubber master batch and 5 parts of OCP in open refining glue It is kneaded 15min on machine, 1.5 parts of vulcanizing agents 2 are then added, (t-butylperoxy) hexane of 5- dimethyl -2,5- bis- continues 15min is uniformly mixed;Finally vulcanize 15min molding under the conditions of 165 DEG C, 8MPa, 190 DEG C of post vulcanization 5h obtain SR/OCP Sample.Various standard specimens are prepared on universal sampling machine, flame retardant property and thermal stability test are carried out, as a result such as Tables 1 and 2 institute Show.
Test method
1, Fourier transform infrared spectroscopy (FTIR): sample is mixed and tabletted with potassium bromide powder, use is infrared Interference light penetrates sample and collects the interference signal of sample.Wave-number range is 4000-400cm-1, precision 4cm-1
2, scanning electron microscope analysis (SEM): sample is adhered on sample stage by conducting resinl, and is carried out at the metal spraying of surface Reason.It is the electron beam scanning imagery of 5kV with acceleration voltage, observes the pattern of sample surfaces.
3, X-ray diffraction analysis (XRD): sample dispersion in solvent and is applied on monocrystalline silicon piece, and natural drying allows molten Agent volatilization.Use Cu-K alpha ray with the rate scanning sample of 4 °/min, acceleration voltage and accelerate electric current be respectively 40kV and 20mA collects the diffraction information that 2 angle θ of sample is 1-80 °.
4, thermogravimetric analysis (TGA): in air atmosphere, taking 5mg~10mg sample to be tested in thermogravimetric analyzer, point Eutectoid temperature range is 30-800 DEG C, and heating rate is 20 DEG C/min.
5, flame retardant property is tested: limit oxygen index (LOI) executes test according to ASTM D2863 standard, and specimen size is 120mm×6.5mm×3mm;Taper calorimetric (CCT) executes test, specimen size 100mm according to standard ISO 5660-1 standard ×100mm×4mm。
Fig. 3 is the XRD spectra of the SR/LDH of comparative example 2 and the SR/OCP-d-LDH of embodiment 3, it can be seen from the figure that There is apparent diffraction maximum at 11.63 ° and 23.4 ° in SR/LDH, respectively corresponds (003) and (006) crystal face of LDH crystal.And In the XRD spectra of SR/OCP-d-LDH, (003) and (006) diffraction maximum of LDH, which dies down, to broaden, this is because OCP increases LDH Interlamellar spacing, be conducive to silicon rubber strand intercalation and enter LDH interlayer, LDH is made to be dispersed in silicon rubber in the form of intercalation or removing In matrix body.It may also confirm that from SEM photograph (Fig. 4), dispersibility of the LDH after OCP is modified in SR is obviously improved.
Table 1
From 1 Comparative Examples 1 and 2 of table and 3 as can be seen that individually addition LDH or OCP can improve silicon rubber to a certain extent Thermal stability and flame retardant property.And after adding OCP-d-LDH, LOI value, temperature of initial decomposition and the maximum heat of silicon rubber Decomposition rate temperature is significantly improved.Meanwhile from embodiment 1,2 and 3 it can be seen that with OCP-d-LDH additive amount 5phr is increased to by 1phr, the LOI value of silicon rubber and 800 DEG C of carbon lefts gradually increase, and thermal stability also gradually increases.It needs Illustrate, the additive amount of fire retardant is respectively 1 part, 3 parts and 5 parts in embodiment 1,2 and 3, and in comparative example 2 and 3, OCP and The additive amount of LDH is 5 parts, thus for comparative example, the thermal stability of Examples 1 and 2 is slightly worse, but although fire retardant The additive amount embodiment of the present invention 1 and 2 differs larger with comparative example 2 and 3, but thermal stability is substantially suitable, in the number phase of addition (embodiment 3 and comparative example 2,3) simultaneously, the thermal stability of OCP-d-LDH is significantly improved.
Table 2
From 2 comparative example 1 of table it is found that SR can release a large amount of heat in combustion, heat is reached after lighting 110s and is released Put rate peak value (PHRR), up to 257.1kW/m2.When Comparative Examples 1 and 2 and 3 explanations are individually added into OCP and LDH of 5wt%, SR PHRR, AV-HRR and THR there is a degree of reduction, this illustrates that OCP and LDH all have certain flame retardant property, can be with Reduce heat release when silicon rubber burning.When adding OCP-d-LDH (embodiment 3) of 5wt%, silicon rubber is surveyed in taper calorimetric Flame retardant property outstanding is shown in examination, PHRR, AV-HRR and THR of silicon rubber reduce 54.4%, 45.5% compared with SR respectively With 44.9%.Probably due to: one side OCP promotes dispersion of the LDH in SR, so that LDH has preferably played lamella barrier Effect;On the other hand, OCP produces ceramic barrier, the biography of effective trap heat, oxygen and fuel gas in combustion It is defeated, it plays a protective role to polymeric matrix.It can be seen that there is synergistic effect between OCP of the present invention and LDH, OCP is promoted The dispersion of LDH, while while burning, generates ceramic barrier, plays fire retardation jointly with LDH.
The present invention is not constrained by above-described embodiment, and others are any to be made without departing from the spirit and principles of the present invention Changes, modifications, substitutions, combinations, simplifications, should be equivalent alternative, be included within the scope of the present invention.

Claims (10)

1. the preparation method of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification, it is characterised in that including following step It is rapid:
(1) preparation of the organic ceramic presoma containing sulfonate radical and vinyl
Boric acid, alkoxy silane and vinylsiloxane are added in reaction kettle, and organic solvent and catalyst is added, 25~ It is stirred at 45 DEG C, is sufficiently mixed reactant uniformly;70~95 DEG C of 2~5h of pre-polymerization are warming up to, then are warming up to 140~160 DEG C instead Answer 2~5h;It is cooled to room temperature after reaction;After washing, vacuum rotary steam, vacuum drying, obtain containing sulfonate radical and ethylene The organic ceramic presoma of base;Controlling boron atom and the control of silicon atom molar ratio is B:Si=1:4~1:7;Alkoxy silane with Vinyl silanes molar ratio is 1:1~3:1;The catalyst is one or both of sulfuric acid and p-methyl benzenesulfonic acid;
(2) preparation of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification
Organic ceramic presoma, double-metal hydroxide and dehydrated alcohol containing sulfonate radical and vinyl are mixed, ultrasound is stirred Mixing keeps its fully dispersed, then with magnetic agitation, obtains white suspension;55~60 DEG C of 2~4h of reaction, vacuum rotary steam, vacuum are dry The duplex metal hydroxide nanometer piece of organic ceramic presoma modification is obtained after dry;Its general structure of the double-metal hydroxide Are as follows: [M 1‐xM x(OH)2]x+(Am‐)x/m·nH2O, wherein x=0.17~0.34, n=0.5~1, MFor Mg2+、Zn2+And Cu2+ One of or it is a variety of;MFor from Al3+、Fe3+、Co3+One of or it is a variety of;Interlayer anion Am‐Selected from CO3 2‐、NO3 、 SO4 2‐And ClOne of;The mass ratio of organic ceramic presoma and double-metal hydroxide containing sulfonate radical and vinyl is 1:2~1:4.
2. the preparation method of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification according to claim 1, It is characterized in that, the alkoxy silane is prestox ring tetrasilane, ethyl trimethoxy silane, methyltriethoxysilane With one of phenyl triethoxysilane or a variety of.
3. the preparation method of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification according to claim 1, It is characterized in that, the vinylsiloxane is one of vinyltrimethoxysilane and vinyltriethoxysilane Or it is a variety of.
4. the preparation method of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification according to claim 1, It is characterized in that, the organic solvent be diethylene glycol diethyl ether, diethylene glycol dimethyl ether, Isosorbide-5-Nitrae-dioxane, toluene and One of n-butanol is a variety of.
5. the preparation method of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification according to claim 1, It is characterized in that, the organic solvent and boric acid mass ratio are 5:1~10:1.
6. the preparation method of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification according to claim 1, It is characterized in that, the mass ratio of the dehydrated alcohol and double-metal hydroxide is 10:1~20:1.
7. the preparation method of the duplex metal hydroxide nanometer piece of organic ceramic presoma modification according to claim 1, It is characterized in that, the additive amount of the catalyst is the 1%~3% of boric acid mole;It is described to stir at 25~45 DEG C Time is 10~30min.
8. a kind of duplex metal hydroxide nanometer piece of organic ceramic presoma modification, it is characterised in that it is by claim 1-7 Described in any item preparation methods are made;The duplex metal hydroxide nanometer piece of organic ceramic presoma modification is by organic pottery Porcelain presoma enters layered double-hydroxide interlayer with intercalated form, is formed by Van der Waals force and ionic bond interaction; The diameter of the nanometer sheet is 0.5~2 μm.
9. duplex metal hydroxide nanometer piece the answering in silicon rubber of organic ceramic presoma modification according to any one of claims 8 With, it is characterised in that include the following steps:
In terms of mass fraction, by the bimetal hydroxide of 100 parts of silicon rubber rubber master batch and the modification of 1~5 part of organic ceramic presoma Object nanometer sheet is kneaded 10~15min on opening rubber mixing machine, and 1~3 part of vulcanizing agent is then added and continues 10~15min of mixing, It is uniformly mixed;Finally vulcanize 15~25min molding, 180~200 DEG C of post vulcanizations 4 under the conditions of 140~170 DEG C, 7~8MPa ~6h obtains having good flame-retardance can be with the silastic material of thermal stability.
10. the duplex metal hydroxide nanometer piece of organic ceramic presoma modification according to claim 9 is in silicon rubber Application, which is characterized in that the silicon rubber rubber master batch is prepared via a method which: low by 85~95 parts in terms of mass fraction Vinyl raw rubber and 5~15 parts of high-vinyl raw rubbers are added in kneaders, and point 3~5 35~40 parts of white carbon blacks of addition and 5~ 7 parts of hydroxy silicon oils are kneaded 2~3h at room temperature, and 0.5~0.6 part of containing hydrogen silicone oil is added, continues 1~2h of mixing;Then it is warming up to It 150~170 DEG C, vacuumizes after being kneaded 3~5h and continues 1~2h of mixing, rubber master batch is made;
The vulcanizing agent be 2,5- dimethyl -2,5- (t-butylperoxy) one of hexane and cumyl peroxide or Two kinds.
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