CN109354391A - Vehicle-mounted 3D glass mold and the method for manufacturing vehicle-mounted 3D glass with it - Google Patents

Vehicle-mounted 3D glass mold and the method for manufacturing vehicle-mounted 3D glass with it Download PDF

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Publication number
CN109354391A
CN109354391A CN201811530437.0A CN201811530437A CN109354391A CN 109354391 A CN109354391 A CN 109354391A CN 201811530437 A CN201811530437 A CN 201811530437A CN 109354391 A CN109354391 A CN 109354391A
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CN
China
Prior art keywords
glass
heating
heating unit
die cavity
male model
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Application number
CN201811530437.0A
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Chinese (zh)
Inventor
梁建和
陈庚栋
彭功祥
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Dongguan Katie Carbon Co Ltd
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Dongguan Katie Carbon Co Ltd
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Application filed by Dongguan Katie Carbon Co Ltd filed Critical Dongguan Katie Carbon Co Ltd
Priority to CN201811530437.0A priority Critical patent/CN109354391A/en
Publication of CN109354391A publication Critical patent/CN109354391A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • C03B23/0302Re-forming glass sheets by bending by press-bending between shaping moulds between opposing full-face shaping moulds
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention discloses vehicle-mounted 3D glass mold and the methods for manufacturing vehicle-mounted 3D glass with it, the master mold and bottom plate of male model, graphite material including the top plate, graphite material that set gradually from top to bottom are provided with the die cavity for placing simultaneously heat-bending glass plate between male model and master mold;First heating unit is set in male model, second heating unit is set in master mold, first heating unit and the second heating unit are separately positioned on the two sides up and down of die cavity, and the first heating unit and the second heating unit are arranged along the forming surface of male model side die cavity and the forming surface of master mold side die cavity respectively.Structure of the invention is reasonable, by the way that heating tube is arranged in graphite jig and is arranged along cavity forming face, closely heats die cavity and glass plate, improves the efficiency of heating and reduce energy consumption, improve hot bending effect.

Description

Vehicle-mounted 3D glass mold and the method for manufacturing vehicle-mounted 3D glass with it
Technical field
The present invention relates to glass field shaping technique, in particular to a kind of vehicle-mounted 3D glass mold and manufactured with it vehicle-mounted The method of 3D glass.
Background technique
In 3D glass thermoforming process, need by way of high-temperature heating by the Glass Transition in mold and pressurize at Type, molding mold substantially use graphite jig, graphite have hardness height, good conductivity, radiation protection, it is corrosion-resistant, lead Hot good, resistant to high temperature characteristic, performance is still stable under high temperature, and the amount of thermal expansion and shrinkage all very littles can protect to the maximum extent Precision is demonstrate,proved, in addition mold difficulty of processing also decreases.
The needs such as existing automobile can control in the car, instrument board show or the position of touch-control on using vehicle-mounted 3D glass, So that the design size of vehicle-mounted 3D glass can reach between 300-1200mm, the maximum depth of hot bending shape is up to 200mm;It is existing The size of some graphite jigs and glass heat bender is all smaller, and the depth of hot bending shape is smaller to can be used for mobile phone screen, mobile phone The thermoforming of the small sizes glass plate such as cover-plate glass produces, but existing graphite jig structure and hot-bending machine are to vehicle-mounted 3D glass The effect that this kind of large-size glass plate carries out hot bending shape is poor, and yields is not high;Principal element is, as shown in Figure 1, existing Continuous tunnel furnace formula hot-bending machine using be equipped with heating rod 10 heating plate 100 it is uniform to the glass plate in graphite jig and mold Heating, heating rod from die cavity a at a distance from difference is too big with a distance from stirrup is at die cavity b, cause at die cavity a and die cavity Glass plate at b cannot reach softening temperature in the same time, i.e. when glass plate at die cavity a has arrived at softening temperature, mould Glass plate at chamber b does not soften also, causes the glass plate at die cavity a to be in softening temperature for a long time, causes the glass at die cavity a Glass plate aging has many ripples and a stain so as to cause vehicle-mounted 3D glass after molding, hot bending it is second-rate.
Summary of the invention
Present invention solves the technical problem that being to provide a kind of vehicle-mounted 3D glass for above-mentioned defect existing in the prior art Mold and the method for manufacturing vehicle-mounted 3D glass with it, to solve the problems mentioned in the above background technology.
To solve above-mentioned technical problem, the technical solution adopted by the present invention is as follows: vehicle-mounted 3D glass mold, including on to Under the top plate, the male model of graphite material, the master mold of graphite material and the bottom plate that set gradually, be provided between the male model and master mold Place the die cavity of simultaneously heat-bending glass plate;First heating unit is set in the male model, the second heating unit is set in the master mold, First heating unit and the second heating unit are separately positioned on the two sides up and down of die cavity, first heating unit and second Heating unit is arranged along the forming surface of male model side die cavity and the forming surface of master mold side die cavity respectively.
It is further described as to above-mentioned technical proposal:
In the above-mentioned technical solutions, first heating unit and the second heating unit are made of multiple heating tubes, institute The line of centres for stating each heating tube of multiple heating tubes of the first heating unit is parallel with the forming surface of male model side die cavity, described The center connection of each heating tube of multiple heating tubes of second heating unit is parallel with the forming surface of master mold side die cavity.
In the above-mentioned technical solutions, at the top of the cavity forming face of the male model side and male model between thickness thicker part Several the first fever of heat-generating pipe composition subelements, the thinner thickness between the cavity forming face of the male model side and male model top Several heat-generating pipes composition the second fever subelement at place;Thickness between the cavity forming face and master mold bottom of the master mold side Several heat-generating pipes composition third fever subelement of thicker part, between the cavity forming face and master mold bottom of the master mold side The 4th fever subelement of several heat-generating pipes composition at thinner thickness.
In the above-mentioned technical solutions, the heating tube includes cylindrical housings, the cylinder for being co-axially located at shell axle center, twines It is wound on the heating wire of cylinder cylinder, the conducting wire of external power supply and the fixed plate for being co-axially located at hull outside, the heating wire It is connect with conducting wire, insulation fill stratum is provided between the cylinder and inner walls, is coated with insulating layer on the outside of the conducting wire, institute It states and is provided with casing on the outside of insulating layer, described sleeve pipe is made of multiple connected head-to-tail ceramic tubes.
In the above-mentioned technical solutions, the insulation fill stratum is by filling the magnesium oxide powder between cylinder on the inner wall of the housing Composition.
In the above-mentioned technical solutions, the cylinder is magnesia rod.
In the above-mentioned technical solutions, the male model and master mold, which are opened in the position of each heating tube installation, is formed with through-hole, described The shape of fixed plate is annular in shape, and the fixed plate, which is opened, is formed with a fan-shaped fool proof bayonet, the edge setting of the via openings There is fixture block, the fool proof bayonet and fixture block are clamped the error-proof structure to form installation heating tube.
In the above-mentioned technical solutions, the area of the fool proof bayonet accounts for a quarter of fixed plate suqare.
To solve above-mentioned technical problem, another technical solution that the present invention also takes is as follows: manufacturing the side of vehicle-mounted 3D glass Method, the following steps are included:
Vehicle-mounted 3D glass mold is placed in hot-bending machine, glass plate is placed on master mold simultaneously by step 1, glaze plate Male model is buckled on master mold;
Step 2, preheating, the heating wire toward each heat-generating pipe are powered, and pass through the die cavity of the first heating unit heats male model side And glass plate, pass through the die cavity and glass plate of the second heating unit heats master mold side;Wherein first fever subelement and Each heat-generating pipe of third fever subelement heats die cavity and glass plate, the second hair by the way of 900 DEG C of heating time 3min Each heat-generating pipe of heater unit and the 4th fever subelement heats die cavity and glass by the way of 500 DEG C of heating time 3min Plate;
Each heating tube of step 3, softening molding, the first heating unit and the second heating unit uses 800 DEG C of heating times The mode of 3min heats die cavity and glass plate, softens glass plate, pushes male model for glass plate pressure by the cylinder of hot-bending machine It curves 3D glass and continues 1min;
Step 4, annealing, is down to 200 for each heating tube of the first heating unit and the second heating unit in 1min DEG C, wherein the rate of temperature fall of the first fever subelement and third fever subelement is faster than the second fever subelement and the 4th fever The rate of temperature fall of unit;
The heating wire of each heat-generating pipe is powered off, male model is risen, the 3D glass taken on master mold by step 5,3D glass of taking Glass, and clear up die cavity.
Compared with prior art, the beneficial effects of the present invention are: structure of the invention is reasonable, by by heating tube setting exist It is arranged in graphite jig and along cavity forming face, closely heats die cavity and glass plate, improve the efficiency of heating and reduce energy Consumption;Subelement and the 4th heating subelement are heated to graphite jig by the first heating subelement, the second heating subelement, third And the glass plate of die cavity first carries out otherness heating and is evenly heated again, so that the glass plate of die cavity can soften simultaneously everywhere, Improve the effect of hot bending.
Detailed description of the invention
Fig. 1 is existing graphite jig structural schematic diagram;
Fig. 2 is one structural schematic diagram of the embodiment of the present invention;
Fig. 3 is two structural schematic diagram of the embodiment of the present invention;
Fig. 4 is heating tube mounting structure schematic diagram;
Fig. 5 is heating tube error-proof structure schematic diagram.
In figure: 1, male model;2, master mold;3, die cavity;41, top plate;42, bottom plate;5, heating tube;51, shell;52, insulation is filled out Fill layer;53, cylinder;54, heating wire;55, casing;56, insulating layer;57, conducting wire;58, fixed plate;59, fool proof bayonet;10, add Hot pin;100, heating plate.
Specific embodiment
1 to attached drawing 5, the present invention is described in further detail with reference to the accompanying drawing.
It is exemplary by reference to the embodiment that attached drawing describes, it is intended to for explaining the application, and should not be understood as pair The limitation of the application.In the description of the present application, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise " be based on the orientation or positional relationship shown in the drawings, be only for Convenient for description the application and simplify description, rather than the device or element of indication or suggestion meaning there must be specific side Position is constructed and operated in a specific orientation, therefore should not be understood as the limitation to the application.In addition, term " first ", " second " It is used for description purposes only, is not understood to indicate or imply relative importance or implicitly indicates indicated technical characteristic Quantity.Thus, define " first ", the feature of " second " can explicitly or implicitly include one or more spy Sign.In the description of the present application, " several ", the meaning of " plurality " is two or more, unless otherwise clearly specific It limits.Unless otherwise clearly defined and limited, in this application, the arts such as term " installation ", " connected ", " connection ", " fixation " Language shall be understood in a broad sense, such as, it may be a fixed connection, may be a detachable connection, or be integrally connected;It can be machinery Connection, is also possible to be electrically connected;It can be directly connected, two elements can also be can be indirectly connected through an intermediary Internal connection.For the ordinary skill in the art, above-mentioned term can be understood in the application as the case may be In concrete meaning.Unless otherwise clearly defined and limited, in this application, fisrt feature the "upper" of second feature or it "lower" may include that the first and second features directly contact, and also may include that the first and second features are not direct contacts but lead to Cross the other characterisation contact between them.And fisrt feature includes above the second feature " above ", " above " and " above " One feature is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.First is special Sign includes fisrt feature right above second feature and oblique upper under the second feature " below ", " below " and " below ", or only Indicate that first feature horizontal height is less than second feature.
As shown in Fig. 2,4-5, embodiment one, vehicle-mounted 3D glass mold, including top plate 41, the stone set gradually from top to bottom The male model 1 of black material, the master mold 2 of graphite material and bottom plate 42 are provided with placement and heat-bending glass plate between male model 1 and master mold 2 Die cavity 3;First heating unit is set in male model 1, the second heating unit is set in master mold 2, the first heating unit and second add Hot cell is separately positioned on the two sides up and down of die cavity 3, and the first heating unit and the second heating unit are respectively along 1 side die cavity of male model The forming surface of 32 side die cavity 3 of forming surface and master mold is arranged.
First heating unit and the second heating unit are made of multiple heating tubes 5, multiple heating of the first heating unit The line of centres of each heating tube 5 of pipe 5 is parallel with the forming surface of 1 side die cavity 3 of male model, multiple heating tubes of the second heating unit The center connection of 5 each heating tube 5 is parallel with the forming surface of 2 side die cavity 3 of master mold.
Several heat-generating pipes composition of thickness thicker part a` between 1 top of 3 forming surface of die cavity of 1 side of male model and male model the One fever subelement, several heat-generating pipes of b` at the thinner thickness between 1 top of 3 forming surface of die cavity of 1 side of male model and male model Composition the second fever subelement;Thickness thicker part b`'s between 2 bottom of 3 forming surface of die cavity and master mold of 2 side of master mold is several Heat-generating pipe forms third fever subelement, a` at the thinner thickness between 2 bottom of 3 forming surface of die cavity and master mold of 2 side of master mold Several heat-generating pipes composition the 4th fever subelement.
Heating tube 5 include cylindrical housings 51, be co-axially located at 51 axle center of shell cylinder 53, be wrapped in 53 cylinder of cylinder Heating wire 54, external power supply conducting wire 57 and be co-axially located at the fixed plate 58 in the outside of shell 51, heating wire 54 and conducting wire 57 connect, and are provided with insulation fill stratum 52 between 51 inner wall of cylinder 53 and shell, insulating layer 56 is coated on the outside of conducting wire 57, insulate 56 outside of layer is provided with casing 55, and casing 55 is made of multiple connected head-to-tail ceramic tubes.
Insulation fill stratum 52 is made of the magnesium oxide powder being filled between 51 inner wall of shell and cylinder 53.
Cylinder 53 is magnesia rod.
Male model 1 and master mold 2, which are opened in the position of each heating tube 5 installation, is formed with through-hole, and the shape of fixed plate 58 is annular in shape, Fixed plate 58, which is opened, is formed with a fan-shaped fool proof bayonet 59, and the edge of via openings is provided with fixture block, fool proof bayonet 59 and fixture block card Connect the error-proof structure to form installation heating tube 5.
The area of fool proof bayonet 59 accounts for a quarter of 58 area of fixed plate.
The method for manufacturing vehicle-mounted 3D glass with above-mentioned vehicle-mounted 3D glass mold, the following steps are included:
Vehicle-mounted 3D glass mold is placed in hot-bending machine, glass plate is placed on master mold 2 by step 1, glaze plate And male model 1 is buckled on master mold 2;
Step 2, preheating, the heating wire 54 toward each heat-generating pipe are powered, and pass through 1 side of the first heating unit heats male model Die cavity 3 and glass plate pass through the die cavity 3 and glass plate of 2 side of the second heating unit heats master mold;Wherein the first fever Each heat-generating pipe of unit and third fever subelement heats die cavity 3 and glass plate by the way of 900 DEG C of heating time 3min, Each heat-generating pipe of second fever subelement and the 4th fever subelement heats die cavity 3 by the way of 500 DEG C of heating time 3min And glass plate;
When each heating tube 5 of step 3, softening molding, the first heating unit and the second heating unit is using 800 DEG C of heating Between the mode of 3min heat die cavity 3 and glass plate, soften glass plate, male model 1 pushed for glass by the cylinder of hot-bending machine Plate bends into 3D glass and continues 1min;
Step 4, annealing, is down to 200 for each heating tube 5 of the first heating unit and the second heating unit in 1min DEG C, wherein the rate of temperature fall of the first fever subelement and third fever subelement is faster than the second fever subelement and the 4th fever The rate of temperature fall of unit;
The heating wire 54 of each heat-generating pipe is powered off, male model 1 is risen, taken on master mold 2 by step 5,3D glass of taking 3D glass, and clear up die cavity 3.
Such as Fig. 3, embodiment two, the place different from above-described embodiment one is, a pair of entire die cavity 3 of embodiment is added Heat, the present embodiment two heats the 3 position c of die cavity targetedly to the glass plate for only needing hot bending, in 3 position of die cavity Heating tube 5 is installed to be heated at c, heating tube 5 is not installed to the 3 position d of die cavity for not needing heat-bending glass plate, to save energy Source, and heating location so cannot be accurately arranged in traditional graphite jig structure and hot-bending machine.
It is not intended to limit the scope of the present invention above, all technical spirits according to the present invention are to above implementation Any modification, equivalent variations and modification made by example, in the range of still falling within technical solution of the present invention.

Claims (9)

1. vehicle-mounted 3D glass mold, it is characterised in that: male model, stone including the top plate, graphite material that set gradually from top to bottom The master mold and bottom plate of black material are provided with the die cavity for placing simultaneously heat-bending glass plate between the male model and master mold;In the male model First heating unit is set, the second heating unit, first heating unit and the second heating unit point are set in the master mold The two sides up and down of die cavity are not set, and first heating unit and the second heating unit are respectively along the molding of male model side die cavity The setting of the forming surface of face and master mold side die cavity.
2. vehicle-mounted 3D glass mold according to claim 1, it is characterised in that, first heating unit and the second heating Unit is made of multiple heating tubes, the line of centres and male model of each heating tube of multiple heating tubes of first heating unit The forming surface of side die cavity is parallel, center connection and the master mold one of each heating tube of multiple heating tubes of second heating unit The forming surface of side form chamber is parallel.
3. vehicle-mounted 3D glass mold according to claim 2, it is characterised in that, the cavity forming face of the male model side with Several heat-generating pipes composition the first fever subelement of thickness thicker part between at the top of male model, the cavity forming of the male model side Several heat-generating pipes composition the second fever subelement at thinner thickness between at the top of face and male model;The die cavity of the master mold side Several heat-generating pipes composition third fever subelement of thickness thicker part between forming surface and master mold bottom, the master mold side The 4th fever subelement of several heat-generating pipes composition at thinner thickness between cavity forming face and master mold bottom.
4. vehicle-mounted 3D glass mold according to claim 2, it is characterised in that, the heating tube include cylindrical housings, Be co-axially located at the cylinder in shell axle center, the heating wire for being wrapped in cylinder cylinder, external power supply conducting wire and be co-axially located at The fixed plate of hull outside, the heating wire are connect with conducting wire, are provided with insulation fill stratum between the cylinder and inner walls, It is coated with insulating layer on the outside of the conducting wire, is provided with casing on the outside of the insulating layer, described sleeve pipe is by multiple connected head-to-tail potteries Porcelain tube composition.
5. vehicle-mounted 3D glass mold according to claim 4, it is characterised in that, the insulation fill stratum is by being filled in shell Magnesium oxide powder composition between inner wall and cylinder.
6. vehicle-mounted 3D glass mold according to claim 4, it is characterised in that, the cylinder is magnesia rod.
7. vehicle-mounted 3D glass mold according to claim 4, it is characterised in that, the male model and master mold are in each heating tube The position of installation, which is opened, is formed with through-hole, and the shape of the fixed plate is annular in shape, and the fixed plate, which is opened, is formed with a fan-shaped fool proof card Mouthful, the edge of the via openings is provided with fixture block, and the fool proof bayonet and fixture block are clamped the fool proof knot to form installation heating tube Structure.
8. vehicle-mounted 3D glass mold according to claim 7, it is characterised in that, the area of the fool proof bayonet accounts for fixed plate The a quarter of area.
9. the method that vehicle-mounted 3D glass mold according to any one of claims 1 to 8 manufactures vehicle-mounted 3D glass, feature It is, the following steps are included:
Vehicle-mounted 3D glass mold is placed in hot-bending machine by step 1, glaze plate, glass plate is placed on master mold and will be public Die button is on master mold;
Step 2, preheating, the heating wire toward each heat-generating pipe are powered, by the die cavity of the first heating unit heats male model side and Glass plate passes through the die cavity and glass plate of the second heating unit heats master mold side;Wherein the first fever subelement and third Each heat-generating pipe of fever subelement heats die cavity and glass plate, the second fever by the way of 900 DEG C of heating time 3min Each heat-generating pipe of unit and the 4th fever subelement heats die cavity and glass plate by the way of 500 DEG C of heating time 3min;
Each heating tube of step 3, softening molding, the first heating unit and the second heating unit uses 800 DEG C of heating time 3min Mode heat die cavity and glass plate, soften glass plate, by the cylinder of hot-bending machine push male model by glass plate bend at 3D glass simultaneously continues 1min;
Step 4, annealing, is down to 200 DEG C for each heating tube of the first heating unit and the second heating unit in 1min, In first fever subelement and third fever subelement rate of temperature fall be faster than the second fever subelement and the 4th fever subelement Rate of temperature fall;
The heating wire of each heat-generating pipe is powered off, male model is risen, the 3D glass taken on master mold by step 5,3D glass of taking, and Clear up die cavity.
CN201811530437.0A 2018-12-14 2018-12-14 Vehicle-mounted 3D glass mold and the method for manufacturing vehicle-mounted 3D glass with it Pending CN109354391A (en)

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Application publication date: 20190219

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