CN109352546A - 84 stations are ground fully automatic forming machine - Google Patents
84 stations are ground fully automatic forming machine Download PDFInfo
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- CN109352546A CN109352546A CN201811535824.3A CN201811535824A CN109352546A CN 109352546 A CN109352546 A CN 109352546A CN 201811535824 A CN201811535824 A CN 201811535824A CN 109352546 A CN109352546 A CN 109352546A
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- production line
- rack
- forming machine
- fully automatic
- manipulator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention relates to 84 stations to be ground fully automatic forming machine, including the first rack, master control electronic box, it is vertical push away electric cylinders, production line heel row is that the first horizontal pushing cylinder, a net pressing mechanism, a grill mechanism, primary Fang Wang mechanism, primary Tan Liao mechanism, a batch charging mechanism, press mechanism, bed die waxing mechanism, the first manipulator inhale cover plate mechanism for auto, the first precompressed mechanism, the first turnover mechanism, the first manipulator and put cover plate mechanism for auto, put brand pad loop mechanism automatically from left to right;Production line front row be followed successively by from left to right secondary batching mechanism, secondary Tan Liao mechanism, secondary Fang Wang mechanism, secondary grill mechanism, secondary net pressing mechanism, three times batch charging mechanism, three times Tan Liao mechanism, three times Fang Wang mechanism, put washer mechanism automatically, the second manipulator puts cover plate mechanism for auto, the second precompressed mechanism, the second turnover mechanism, the second manipulator inhale cover plate mechanism for auto, automatic tableting press structure, the second horizontal pushing cylinder;Entire resin wheel grinding shaping machine structure is stable, high-efficient, convenient for management.
Description
Technical field
The present invention relates to resin wheel technical fields more particularly to 84 stations to be ground fully automatic forming machine.
Background technique
Resin wheel is the grinding wheel being made into resin, and intensity is high, applies in cutting sheet, Double End, heavy duty grinding wheel, throws
Halo etc..With certain elasticity, heat resistance is low, and self-sharpening is good, simple for production, the short feature of process cycle;It is widely used in
It corase grinding, snagging, cutting and is freely ground, such as grinds steel ingot, casting is deburred.Resin wheel is a kind of material being in great demand
Material, instantly market mostly use greatly artificial Workshop Production not only speed of production be not enough also possible to will appear fastly because artificial reason and
Cause the production precision of resin wheel not high, it is known that the quality of grinding-material must be really up to the mark, otherwise will appear some be difficult to
Expected risk or the worry frequently replaced.So a kind of current stable efficient automation resin wheel of market in urgent need
Molding machine.
Applicant has applied for a kind of automatic sticky net cloth apparatus (201710845898.6) before, has put brand pad loop mechanism automatically
(207239994 U of CN), cover board suction piece manipulator mechanism (207240239 U of CN), a kind of volume batch charging mechanism (CN are taken
207242899 U) etc. four patents, and can be realized pair according to a kind of automatic sticky net cloth apparatus (201710845898 .6)
Screen cloth it is automatic it is sticky, according to put automatically brand pad loop mechanism (207239994 U of CN) can be realized automatic placement washer with
And trade mark, according to take cover board suction piece manipulator mechanism (207240239 U of CN) can be realized automatically take cover board suction piece and according to
A kind of volume batch charging mechanism (207242899 U of CN) can be realized the automation that feeds intake, but each step among these all has to
The material for having technical professional to complete each stage is handled, still very high to manpower requirements, and is occurred often
Personnel's docking is bad and product is caused to be made mistakes, and integrated automation degree is not high, and only these machines have also been not enough to
At the entire production line, and the entire production line is unstable.It is a kind of current stable structure of market in urgent need, high production efficiency, convenient for management
And the resin wheel production line of high degree of automation.
Summary of the invention
For defect present in existing resin wheel technology, the purpose of the present invention is to provide a kind of high production efficiency,
The automation resin wheel of good reliability is ground molding machine.
To achieve the above objectives, the present invention adopts the following technical scheme:
Including the first rack, master control electronic box, vertical push away electric cylinders, wherein described vertical to push away electric cylinders and be set to described first rack or so two
End pushes production line longitudinal movement, and the production line is divided into front two rows in first rack, and the production line heel row is from a left side
It turns right and is disposed with the first horizontal pushing cylinder, a net pressing mechanism, a grill mechanism, primary Fang Wang mechanism, primary booth material machine
Structure, a batch charging mechanism, press mechanism, bed die waxing mechanism, the first manipulator inhale cover plate mechanism for auto, the first precompressed mechanism, the
One turnover mechanism, the first manipulator put cover plate mechanism for auto, put brand pad loop mechanism automatically;The production line front row is from left to right successively
It is provided with secondary batching mechanism, secondary Tan Liao mechanism, secondary Fang Wang mechanism, secondary grill mechanism, secondary net pressing mechanism, throws three times
Material mechanism, three times Tan Liao mechanism, three times Fang Wang mechanism, put washer mechanism automatically, the second manipulator puts cover plate mechanism for auto, the second precompressed
Mechanism, the second turnover mechanism, the second manipulator inhale cover plate mechanism for auto, automatic tableting press structure, the second horizontal pushing cylinder;The entire production line from
Production line is carried out at batch charging mechanism along clockwise direction successively to promote, realizes automated production.
Further, the Tan Liao mechanism includes the second rack, and second rack upper surface is fixedly installed servo drive
Dynamic motor, the servo drive motor lower section are provided with electric cylinders main body, and electric cylinders main body two sides are fixedly installed the first orientation
Guide shaft, the first orientation guide shaft lower section are fixedly connected with a laminated structure, and the laminated structure two sides are respectively arranged with several
Hole, the Tan Liao mechanism pass through the hole by the second orientation guide shaft and are fixed in the laminated structure, Tan Liao mechanism packet
Include the fine tuning lifting handle across the laminated structure and the scraper head that is fixed in second rack, the servo-drive
Motor is connected with the master control electronic box and is controlled by the master control electronic box and run.
Further, bed die waxing mechanism includes third rack, Qu Pian mechanism and bed die Wax polishing device;Wherein institute
It states third rack one end and is provided with support column, the upper end of support column is provided with driving swing motor, the driving swing motor
Connection is nested in the fixed frame of the support column outer ring and drives the fixed frame swing;The fixed frame side is provided with bed die
Wax polishing device, the fixed frame other side are provided with Qu Pian mechanism, and the driving swing motor connects the master control electronic box.
Further, bed die Wax polishing device upper end is provided with the first lifting cylinder, and the lifting cylinder is fixed by first
Guide axis connection has a pair of of fixed plate up and down, and waxing felt mounting plate is wherein fixedly installed below bottom plate, described lower solid
Driving rotating electric machine is provided with above fixed board, the driving rotating electric machine connects the waxing felt mounting plate and drives described beat
The rotation of wax felt mounting plate, first lifting cylinder connect the master control electronic box.
Further, the second lifting cylinder is provided with above the Qu Pian mechanism, second lifting cylinder is fixed by second
Guide axis connection takes piece sucker, and described take is fixedly installed vacuum cups below piece sucker, second lifting cylinder connects institute
State master control electronic box.
Further, the master control electronic box is set to the center of the production line.
Further, the vertical model TEB100-C10-S400 for pushing away electric cylinders use, and described vertical push away electric cylinders and be provided with oil
Case simultaneously vertical pushed away electric cylinders and energized by the fuel tank to described.
Further, the model CKD63X182 that the horizontal pushing cylinder uses.
Further, resin wheel molding mode used by the production line is the side of cover half hot pressing or cover half cold moudling
Formula.
The present invention provides 84 stations to be ground fully automatic forming machine, the beneficial effect is that: automatic forming machine is used, very
The good poor efficiency for avoiding artificial, at the same complete production line each machine it is common cooperate under, then be equipped with profession
Personnel's monitoring, keeps the Product Precision produced higher.Entire automation resin wheel grinding shaping machine structure stabilization, production efficiency
High, convenient for management and high degree of automation.
Detailed description of the invention
Fig. 1 show automation resin wheel grinding shaping machine structure schematic diagram provided by the invention;
Fig. 2 show the production line operation workflow figure of automation resin wheel grinding molding machine combination Fig. 1 provided by the invention;
Fig. 3 show material mechanism structure schematic diagram in booth provided by the invention;
Fig. 4 show bed die waxing mechanism structural schematic diagram provided by the invention.
Specific embodiment
Essence of the invention is more fully understood for convenience of those of ordinary skill in the art, with reference to the accompanying drawing to of the invention
Specific embodiment is described in detail.
The determiners such as left, right, front and rear, cross in the present invention, vertical are only the production line placing direction according to the present embodiment
It is not the restriction to the claimed concrete scheme of the present invention come what is aided in illustrating.
As shown in Figure 1 and Figure 2,84 stations of the invention are ground fully automatic forming machine, including the first rack 1, master control electronic box
2, it indulges and pushes away electric cylinders 3, wherein the vertical electric cylinders 3 that push away are set to 1 left and right ends of the first rack promotion production line longitudinal movement,
The production line is divided into front two rows in first rack 1, and the production line heel row is disposed with the first cross from left to right
8, the net pressing mechanism 5, one times of push cylinder 4, one times grill mechanism 6, primary Fang Wang mechanism 7, primary Tan Liao mechanism batch charging mechanisms
9, press mechanism 10, bed die waxing mechanism 11, the first manipulator inhale cover plate mechanism for auto, the first precompressed mechanism, the first turnover mechanism,
First manipulator puts cover plate mechanism for auto, puts brand pad loop mechanism 12 automatically;The production line front row is disposed with two from left to right
Secondary batch charging mechanism 13, secondary Tan Liao mechanism 14, secondary Fang Wang mechanism 15, secondary grill mechanism 16, secondary net pressing mechanism 17, three times
Batch charging mechanism 18, three times Tan Liao mechanism 19, three times Fang Wang mechanism 20, put washer mechanism 21 automatically, the second manipulator puts cover board machine
Structure, the second precompressed mechanism, the second turnover mechanism, the second manipulator inhale cover plate mechanism for auto, automatic tableting press structure 22, the second horizontal pushing cylinder
23;The entire production line carries out production line along clockwise direction from a batch charging mechanism and successively promotes, and realizes automated production.This
The first precompressed mechanism, the first turnover mechanism and the second precompressed mechanism, the second turnover mechanism in embodiment use pre-compressed overturning
Integrated machine 24, this pre-compressed overturning integration machine are the pre-compressed overturning integration machine to circulate in the market, save space,
It improves work efficiency.
The present embodiment production line left and right ends be respectively arranged one it is vertical push away electric cylinders 3 to production line carry out it is vertical push away, and in production
Line upper and lower side be provided with the first horizontal pushing cylinder 4 and the second horizontal pushing cylinder 31 to production line carry out it is horizontal push away, keep the entire production line real
Clockwise circulation running is showed, this is greatly saved space, and because being circulating type running, this also facilitates a skill
Work manages the operation of upper and lower ends, also saves manpower, while arranging according to a kind of automatic sticky net applied before the applicant
(201710845898.6) are set, brand pad loop mechanism (207239994 U of CN) is put automatically, takes cover board suction piece manipulator mechanism (CN
207240239 U), a kind of four patents such as volume batch charging mechanism (207242899 U of CN) and some new machine innovations,
Allowing one to take, cover board suction piece manipulator mechanism 25 completes the first manipulator sheet suction mechanism, the second manipulator puts cover plate mechanism for auto
And the second manipulator sheet suction mechanism, the first manipulator put the thing that two machines of cover plate mechanism for auto can be completed, and greatly save
Resource also improves production efficiency.
It include the second rack 201 in conjunction with the Tan Liao mechanism in Fig. 3 the present embodiment, 201 upper surface of the second rack is fixed
It is provided with servo drive motor 202, electric cylinders main body 203, the electric cylinders main body are provided with below the servo drive motor 202
203 two sides are fixedly installed the first orientation guide shaft 204, are fixedly connected with a laminated structure below the first orientation guide shaft 204
205,205 two sides of laminated structure are respectively arranged with several holes 206, and the Tan Liao mechanism is worn by the second orientation guide shaft 207
It crosses the hole to be fixed in the laminated structure 205, the Tan Liao mechanism includes the fine tuning promotion spiral shell across the laminated structure
Bar 208 and the scraper head 209 being fixed in second rack, the servo drive motor are connected with the master control electronic box simultaneously
It is controlled and is run by the master control electronic box.
In the present embodiment, 201 bottom of the second rack is set as button plate structure 2011, and middle part is set perpendicularly to
The plate-like structure 2012 of bottom, top are provided with levelling bench 2013, are hung down by the button plate structure 2011 of bottom and middle part
Directly the plate-like structure 2012 in bottom matches completion snapping and is fixed in the first rack, then in upper level platform 2013
Place's setting motor, total is stablized firm.
When work, servo drive motor 202 controls scraper head 209 by fine tuning lifting handle 208 and is finely adjusted, and scrapes later
Cutter head 209 strikes off material, to carry out precisely booth material.
It include that third rack 301, Qu Pian mechanism 302 and bed die are beaten in conjunction with bed die wax-polishing machine structure 11 in Fig. 4 the present embodiment
Wax apparatus 303;Wherein described 301 one end of third rack is provided with support column 304, and 304 upper end of support column is provided with driving
Swing motor 305, the driving swing motor 305 connect the fixed frame 306 for being nested in 304 outer ring of support column and drive institute
State 306 swing of fixed frame;306 side of fixed frame is provided with bed die Wax polishing device 303, and 306 other side of fixed frame is set
It is equipped with Qu Pian mechanism 302, the driving swing motor 305 connects the master control electronic box 2.
303 upper end of bed die Wax polishing device is provided with the first lifting cylinder 3031, the lifting cylinder 3031 in the present embodiment
It is connected with a pair of of fixed plate up and down by the first orientation guide shaft 3032, is wherein fixedly installed waxing hair below bottom plate 3033
Felt mounting plate 3034 is provided with driving rotating electric machine 3035, the driving rotating electric machine 3035 above the bottom plate 3033
It connects the waxing felt mounting plate 3034 and the waxing felt mounting plate 3034 is driven to rotate, first lifting cylinder
The 3031 connection master control electronic boxs 2.When work, the first lifting cylinder 3031 controls entire bed die Wax polishing device 303 and moves up and down
So that waxing felt mounting plate 3034 close to resin wheel, then drives rotating electric machine 3035 to drive waxing felt mounting plate 3034
Rotation is waxed.
The second lifting cylinder 3021, second lifting cylinder 3021 are provided with above the present embodiment Zhong Qupian mechanism 302
Piece sucker 3023 is taken by the second orientation connection of guide shaft 3022, described take is fixedly installed vacuum cups below piece sucker 3023
3024, when second lifting cylinder 3021 connects the master control electronic box 2 work, the second lifting cylinder 3021 controls Qu Pian mechanism
It is gone up and down, takes piece sucker 3073 that resin grinding wheels are sucked up completion later and take piece.Second lifting cylinder 3021 connects
The master control electronic box 2.When work, the second lifting cylinder 3021 control Qu Pian mechanism 302 is gone up and down, and takes piece sucker 3023 later
Resin grinding wheels are sucked up into completion and take piece.Bed die waxing mechanism provided in this embodiment not only realizes bed die waxing function also
It is able to carry out and piece is taken to operate, function is strong, simple and stable structure is high-efficient.
Master control electronic box 2 is set to the center of the production line in the present embodiment.
It is indulged in the present embodiment and pushes away 3 model TEB100-C10-S400 of electric cylinders, and described vertical pushed away electric cylinders 3 and be provided with fuel tank 26
And it vertical pushed away electric cylinders to described by the fuel tank and energized.
Horizontal pushing cylinder model CKD63X182 in the present embodiment.
Resin wheel molding mode used by production line is the side of cover half hot pressing or cover half cold moudling in the present embodiment
Formula.
Entire 84 station automation resin-bonded abrasive wheel forming machine stable structure, high degree of automation, work efficiency is high, substantially mentions
The high quality and manufacturing speed of resin wheel product.
In conjunction with Fig. 2 the entire production line since once feeding intake heel row, what is successively carried out according to clockwise sequence is primary
It feeds intake, once booth expects, once puts net, a grill, successively pressure network, the first horizontal pushing cylinder complete heel row production line to front row production
The propulsion of line carries out secondary batching later, secondary booth expects, secondary put net, secondary grill, secondary pressure network, feed intake, spread out three times three times
Expect, put net automatically, put washer automatically, put cover board, precompressed, overturning, suction cover plate, automatic tabletting, then the second horizontal push away completes front row
Production line carries out putting trade mark washer automatically, putting cover board, precompressed, overturning, suction cover plate, bottom plate later to the propulsion of heel row production line
Waxing, press.Wherein precompressed and turning operation specifically include precompressed die cap, compacting, overturning, mould of delaying unloading in advance.Wherein suppress
Operation carried out by hydraulic press, hydraulic press nominal pressure 1250KN in the present embodiment, highest oil pressure 25MPA, precompressed die cap, overturning and
Mould of delaying unloading in advance is completed by precompressed mechanism and turnover mechanism.
The above specific embodiment is described in detail for the essence of the present invention, but can not be come with this to of the invention
Protection scope is limited.It should be evident that under the inspiration of the essence of the present invention, those of ordinary skill in the art can also be into
The many improvement and modification of row, it should be noted that these improvement and modification all fall in claims of the invention it
It is interior.
Claims (9)
1.84 stations are ground fully automatic forming machine, it is characterised in that: including the first rack, master control electronic box, vertical push away electric cylinders, wherein
The vertical electric cylinders that push away are set to first rack left and right ends promotion production line longitudinal movement, the life in first rack
Producing line is divided into front two rows, and the production line heel row is disposed with the first horizontal pushing cylinder, net pressing mechanism, one from left to right
Secondary grill mechanism, primary Fang Wang mechanism, primary Tan Liao mechanism, a batch charging mechanism, press mechanism, bed die waxing mechanism, the
One manipulator suction cover plate mechanism for auto, the first precompressed mechanism, the first turnover mechanism, the first manipulator put cover plate mechanism for auto, put trade mark automatically
Washer mechanism;The production line front row is disposed with secondary batching mechanism from left to right, secondary Tan Liao mechanism, secondary puts net machine
Structure, secondary grill mechanism, secondary net pressing mechanism, three times batch charging mechanism, three times Tan Liao mechanism, three times Fang Wang mechanism, put pad automatically
Loop mechanism, the second manipulator put cover plate mechanism for auto, the second precompressed mechanism, the second turnover mechanism, the second manipulator inhale cover plate mechanism for auto, from
Dynamic tablet press mechanism, the second horizontal pushing cylinder;The entire production line carries out production line successively along clockwise direction from a batch charging mechanism
It promotes, realizes automated production.
2. 84 station according to claim 1 is ground fully automatic forming machine, it is characterised in that: the Tan Liao mechanism includes
Second rack, second rack upper surface are fixedly installed servo drive motor, are provided with below the servo drive motor
Electric cylinders main body, electric cylinders main body two sides are fixedly installed the first orientation guide shaft, are fixedly connected below the first orientation guide shaft
There is a laminated structure, the laminated structure two sides are respectively arranged with several holes, and the Tan Liao mechanism is worn by the second orientation guide shaft
The hole is crossed to be fixed in the laminated structure, the Tan Liao mechanism include across the laminated structure fine tuning lifting handle with
And it is fixed on the scraper head in second rack, the servo drive motor is connected with the master control electronic box and by the master control
Electronic box control operation.
3. 84 station according to claim 1 is ground fully automatic forming machine, it is characterised in that: the bed die waxing mechanism packet
Include third rack, Qu Pian mechanism and bed die Wax polishing device;Wherein third rack one end is provided with support column, the support
Column upper end is provided with driving swing motor, and the driving swing motor connection is nested in the fixed frame and band of the support column outer ring
Move the fixed frame swing;The fixed frame side is provided with bed die Wax polishing device, and the fixed frame other side, which is provided with, takes piece
Mechanism, the driving swing motor connect the master control electronic box.
4. 84 station according to claim 3 is ground fully automatic forming machine, it is characterised in that: on the bed die Wax polishing device
End is provided with the first lifting cylinder, and the lifting cylinder is connected with a pair of of fixed plate up and down by the first orientation guide shaft, wherein under
It is fixedly installed waxing felt mounting plate below fixed plate, is provided with driving rotating electric machine, the drive above the bottom plate
Dynamic rotating electric machine connects the waxing felt mounting plate and the waxing felt mounting plate is driven to rotate, first lifting cylinder
Connect the master control electronic box.
5. 84 station according to claim 3 is ground fully automatic forming machine, it is characterised in that: set above the Qu Pian mechanism
It is equipped with the second lifting cylinder, second lifting cylinder takes piece sucker by the second orientation guide shaft connection, described to take under piece sucker
Side is fixedly installed vacuum cups, and second lifting cylinder connects the master control electronic box.
6. 84 station according to claim 1 is ground fully automatic forming machine, it is characterised in that: the master control electronic box setting
In the center of the production line.
7. 84 station according to claim 1 is ground fully automatic forming machine, it is characterised in that: described indulge pushes away electric cylinders use
Model TEB100-C10-S400, and the vertical electric cylinders that push away are provided with fuel tank and are carried out by the fuel tank to the vertical electric cylinders that push away
Energy supply.
8. 84 station according to claim 1 is ground fully automatic forming machine, it is characterised in that: first horizontal pushing cylinder with
And second horizontal pushing cylinder use model CKD63X182.
9. 84 station according to claim 1 is ground fully automatic forming machine, it is characterised in that: used by the production line
Resin wheel molding mode is the mode of cover half hot pressing or cover half cold moudling.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811535824.3A CN109352546A (en) | 2018-12-14 | 2018-12-14 | 84 stations are ground fully automatic forming machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811535824.3A CN109352546A (en) | 2018-12-14 | 2018-12-14 | 84 stations are ground fully automatic forming machine |
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Publication Number | Publication Date |
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CN109352546A true CN109352546A (en) | 2019-02-19 |
Family
ID=65328899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201811535824.3A Pending CN109352546A (en) | 2018-12-14 | 2018-12-14 | 84 stations are ground fully automatic forming machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110014381A (en) * | 2019-04-20 | 2019-07-16 | 浙江引领自动化科技有限公司 | A kind of rewinding partition of grinding wheel manufacture assembly line |
CN110065014A (en) * | 2019-04-20 | 2019-07-30 | 浙江引领自动化科技有限公司 | A kind of automatic lapping cloth mechanism of grinding wheel manufacture assembly line |
CN110076706A (en) * | 2019-04-20 | 2019-08-02 | 浙江引领自动化科技有限公司 | A kind of automation grinding wheel manufacture assembly line |
-
2018
- 2018-12-14 CN CN201811535824.3A patent/CN109352546A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110014381A (en) * | 2019-04-20 | 2019-07-16 | 浙江引领自动化科技有限公司 | A kind of rewinding partition of grinding wheel manufacture assembly line |
CN110065014A (en) * | 2019-04-20 | 2019-07-30 | 浙江引领自动化科技有限公司 | A kind of automatic lapping cloth mechanism of grinding wheel manufacture assembly line |
CN110076706A (en) * | 2019-04-20 | 2019-08-02 | 浙江引领自动化科技有限公司 | A kind of automation grinding wheel manufacture assembly line |
CN110065014B (en) * | 2019-04-20 | 2020-06-30 | 浙江引领自动化科技有限公司 | Automatic mesh cloth laying mechanism of grinding wheel manufacturing assembly line |
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