CN109352054B - Gear milling cutter with self-cooling lubricating structure - Google Patents
Gear milling cutter with self-cooling lubricating structure Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 245
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 201
- 238000003801 milling Methods 0.000 title claims abstract description 172
- 238000010146 3D printing Methods 0.000 claims abstract description 21
- 238000003754 machining Methods 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims description 86
- 239000005068 cooling lubricant Substances 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 11
- 239000011148 porous material Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 5
- 239000012530 fluid Substances 0.000 abstract description 88
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005461 lubrication Methods 0.000 description 17
- 238000005516 engineering process Methods 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000012809 cooling fluid Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 230000004087 circulation Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 208000031872 Body Remains Diseases 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 239000008358 core component Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/28—Features relating to lubricating or cooling
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Abstract
本发明具体涉及一种具有自冷却润滑结构的齿轮铣刀。其包括刀柄、齿轮铣刀本体以及铣刀刀片;铣刀刀片为多个,且分别安装在齿轮铣刀本体的齿部;还包括冷却润滑液主流道和多条冷却润滑液副流道;冷却润滑液副流道数量与所述铣刀刀片数量一致;冷却润滑液主流道沿轴向设置在刀柄内;多条冷却润滑液副流道沿着圆周均匀设置在齿轮铣刀本体内,且每条冷却润滑液副流道入口均与冷却润滑液主流道垂直连通,每条冷却润滑液副流道出口朝向铣刀刀片;齿轮铣刀本体、冷却润滑液主流道以及冷却润滑液副流道均采用3D打印的方式加工成型。该齿轮铣刀不仅能使冷却润滑液均匀的作用于加工区域,冷却效果显著且冷却成本低。
The invention particularly relates to a gear milling cutter with a self-cooling and lubricating structure. It includes a tool holder, a gear milling cutter body and a milling cutter blade; there are multiple milling cutter blades, which are respectively installed on the teeth of the gear milling cutter body; it also includes a cooling lubricating fluid main channel and a plurality of cooling lubricating fluid auxiliary channels; The number of cooling lubricating fluid auxiliary channels is the same as the number of the milling cutter blades; the cooling lubricating fluid main channel is arranged in the tool holder along the axial direction; a plurality of cooling lubricating fluid auxiliary channels are evenly arranged in the gear milling cutter body along the circumference, And each cooling lubricating fluid secondary channel inlet is vertically connected with the cooling lubricating fluid primary channel, and each cooling lubricating fluid secondary channel outlet faces the milling cutter blade; the gear milling cutter body, the cooling lubricating fluid primary channel and the cooling lubricating fluid secondary flow Roads are processed by 3D printing. The gear milling cutter can not only make the cooling lubricating fluid act on the machining area uniformly, but also has a remarkable cooling effect and low cooling cost.
Description
技术领域technical field
本发明涉及一种机械加工刀具,具体涉及一种具有自冷却润滑结构的齿轮铣刀。The invention relates to a machining tool, in particular to a gear milling cutter with a self-cooling and lubricating structure.
背景技术Background technique
切削加工过程按加工类型主要分为:车削、钻削、铣削、镗削以及磨削加工;The cutting process is mainly divided into: turning, drilling, milling, boring and grinding according to the processing type;
车削是指利用工件的旋转运动和刀具的直线运动或曲线运动来改变毛坯的形状和尺寸;钻削是指利用刀具在工件上加工孔的工艺方法;铣削是指将毛坯固定,利用旋转的多刃刀具在毛坯上走刀,将工件切出需要的形状和尺寸;镗削是一种用刀具扩大孔或其它圆形轮廓的切削工艺;磨削是指用磨料切除工件上多余材料的加工方法,属于机械加工的精加工;Turning refers to the use of the rotary motion of the workpiece and the linear or curvilinear motion of the tool to change the shape and size of the blank; drilling refers to the process of using the tool to machine holes on the workpiece; milling refers to fixing the blank and using rotating The cutting tool moves on the blank to cut the workpiece into the required shape and size; boring is a cutting process in which a tool is used to enlarge a hole or other circular contour; grinding refers to the processing method of removing excess material from the workpiece with abrasives , which belongs to the finishing of mechanical processing;
齿轮传动是指由齿轮副传递运动和动力的装置,它是现代各种设备中应用最广泛的一种机械传动方式。它的传动比较准确,效率高,结构紧凑,工作可靠,寿命长。齿轮作为齿轮传动的核心部件,其制造精度严重影响齿轮传动的效率与结果,故齿轮加工精度往往要求很高,且齿轮加工质量也会影响齿轮的使用寿命。Gear transmission refers to a device that transmits motion and power by gear pairs. It is the most widely used mechanical transmission method in various modern equipment. It has relatively accurate transmission, high efficiency, compact structure, reliable operation and long service life. As the core component of gear transmission, the manufacturing accuracy of gears seriously affects the efficiency and results of gear transmission. Therefore, the machining accuracy of gears is often required to be high, and the machining quality of gears will also affect the service life of gears.
齿轮加工的方式主要有:铣齿、成形磨齿、滚齿、剃齿以及插齿等加工方式。铣齿采用盘形模数铣刀或指状铣刀铣齿属于成形法加工,铣刀刀齿截面形状与齿轮齿间形状相对应,此种方法适用于单件小批生产,传统铣齿过程加工分为干式加工以及湿式加工方式,干式加工由于加工温度的影响往往会影响刀具的使用寿命,湿式加工方式则采用大量润滑液浇注在加工区域的方式,实现刀具的与被加工区域的润滑与冷却,提升加工质量以及刀具使用寿命。但是此种润滑冷却方式会出现润滑液无法均匀冷却到的各个加工区域,另外大量使用润滑液对生态环境以及操作人员的身体健康有所影响,且会导致加工成本上升。The main methods of gear processing include: milling, forming, grinding, hobbing, shaving and shaping. The milling teeth are processed by the disc-shaped module milling cutter or the finger milling cutter. Machining is divided into dry machining and wet machining. Dry machining often affects the service life of the tool due to the influence of the machining temperature. The wet machining method uses a large amount of lubricating fluid to be poured into the machining area to realize the difference between the tool and the machined area. Lubrication and cooling to improve machining quality and tool life. However, this kind of lubrication and cooling method will cause various processing areas where the lubricating fluid cannot be uniformly cooled. In addition, a large amount of lubricating fluid will have an impact on the ecological environment and the health of operators, and will lead to increased processing costs.
发明内容SUMMARY OF THE INVENTION
为了解决背景技术中的问题,本发明提供了一种冷却润滑液能均匀的作用于加工区域,冷却效果显著且冷却成本低的一种具有自冷却润滑结构的齿轮铣刀。In order to solve the problems in the background art, the present invention provides a gear milling cutter with a self-cooling lubricating structure, which can uniformly act on the machining area with cooling lubricating fluid, has remarkable cooling effect and low cooling cost.
本发明的基本原理是:The basic principle of the present invention is:
本发明基于3D打印技术,在进行铣齿过程中在刀柄和齿轮铣刀本体内部分别制造出冷却润滑液主流道与多条冷却润滑液副流道,从而在确保了切削刃过程能够保证在适宜的温度下进行加工,同时大大提升了铣刀在铣齿过程中的冷却效率。The present invention is based on 3D printing technology. In the process of milling teeth, the main channel of cooling lubricating fluid and a plurality of secondary channels of cooling lubricating fluid are respectively manufactured inside the tool holder and the gear milling cutter body, so as to ensure that the cutting edge can be guaranteed in the cutting edge process. It can be processed at a suitable temperature, and at the same time, the cooling efficiency of the milling cutter during the milling process is greatly improved.
本发明的具体技术方案是:The concrete technical scheme of the present invention is:
本发明提供了一种具有自冷却润滑结构的齿轮铣刀,包括刀柄、齿轮铣刀本体以及铣刀刀片;铣刀刀片为多个,且分别安装在齿轮铣刀本体的齿部;The invention provides a gear milling cutter with a self-cooling and lubricating structure, comprising a tool handle, a gear milling cutter body and a milling cutter blade; the milling cutter blades are multiple, and are respectively installed on the tooth parts of the gear milling cutter body;
其改进之处是:The improvements are:
还包括冷却润滑液主流道和多条冷却润滑液副流道;冷却润滑液副流道数量与所述铣刀刀片数量一致;It also includes the main flow channel of cooling lubricating liquid and a plurality of auxiliary flow channels of cooling lubricating liquid; the number of auxiliary flow channels of cooling lubricating liquid is consistent with the number of the milling cutter blades;
冷却润滑液主流道沿轴向设置在刀柄和齿轮铣刀本体内;The main channel of cooling lubricating fluid is axially arranged in the tool holder and the gear milling cutter body;
多条冷却润滑液副流道沿着圆周均匀设置在齿轮铣刀本体内,且每条冷却润滑液副流道入口均与冷却润滑液主流道垂直连通,每条冷却润滑液副流道出口朝向铣刀刀片;A plurality of secondary cooling and lubricating fluid channels are evenly arranged in the gear milling cutter body along the circumference, and the inlet of each secondary cooling and lubricating fluid channel is vertically connected with the primary channel of cooling and lubricating fluid, and the outlet of each secondary cooling and lubricating fluid channel faces toward milling cutter blade;
所述刀柄、齿轮铣刀本体、冷却润滑液主流道以及冷却润滑液副流道均采用3D打印的方式一体成型。The tool holder, the gear milling cutter body, the main flow channel of the cooling lubricating liquid and the auxiliary flow channel of the cooling lubricating liquid are all integrally formed by 3D printing.
为了提高各个冷却润滑液副流道中流出的冷却润滑液更加均匀,该齿轮铣刀还设置有冷却润滑液暂存区;所述冷却润滑液暂存区包括设置在齿轮铣刀本体内的基体,基体上设有由其中心向全部外表面连通多个孔隙,多个孔隙将冷却润滑液主流道和多条冷却润滑液副流道连通;所述基体通过3D打印的方式成型,且基体的材质与所述齿轮铣刀本体或刀柄的材质一致。In order to improve the uniformity of the cooling lubricating liquid flowing out from each secondary cooling lubricating liquid channel, the gear milling cutter is also provided with a temporary storage area for the cooling lubricating liquid; The base body is provided with a plurality of pores connecting from its center to the entire outer surface, and the plurality of pores connect the cooling lubricating liquid main channel and the cooling lubricating liquid auxiliary flow channels; the base body is formed by 3D printing, and the material of the base body is Consistent with the material of the gear milling cutter body or shank.
进一步地,受到3D打印技术的影响,为了满足润滑流道通畅,冷却润滑主流道的直径为1mm-1.2mm,冷却润滑副流道直径为0.5mm至0.75mm,孔隙的直径小于冷却润滑副流道直径。Further, due to the influence of 3D printing technology, in order to satisfy the smooth lubrication flow channel, the diameter of the cooling and lubrication main flow channel is 1mm-1.2mm, the diameter of the cooling and lubrication auxiliary flow channel is 0.5mm to 0.75mm, and the diameter of the pores is smaller than the cooling and lubrication auxiliary flow channel. track diameter.
进一步地,为了进一步的提高刀柄处的冷却效果,所述冷却润滑液主流道的形状为螺旋形。Further, in order to further improve the cooling effect at the tool handle, the shape of the cooling lubricating fluid main channel is helical.
进一步地,所述铣刀刀片包括外刀片以及内刀片,外刀片安装在靠近所述齿部的齿顶位置,内刀片安装在靠近所述齿部的齿根位置;由于冷却润滑液副流道数量与所述铣刀刀片数量一致,且每条冷却润滑液副流道出口朝向铣刀刀片,相对应的,在内、外铣刀片的这种结构下,多条冷却润滑液副流道分为对外刀片进行冷却的外刀片冷却润滑液副流道,为对内刀片进行冷却的内刀片冷却润滑液副流道,Further, the milling cutter blade includes an outer blade and an inner blade, the outer blade is installed at the tooth tip position close to the tooth portion, and the inner blade is installed at the tooth root position close to the tooth portion; The number is the same as the number of the milling cutter blades, and the outlet of each cooling lubricating fluid sub-flow channel is facing the milling cutter blade. Correspondingly, under this structure of the inner and outer milling blades, there are multiple cooling and lubricating fluid sub-flow channels. It is divided into an outer blade cooling lubricating fluid sub-channel for cooling the outer blade, and an inner blade cooling lubricating fluid sub-channel for cooling the inner blade.
进一步地,所述铣刀刀片通过螺钉连接或者焊接的方式固定安装在所述齿部上。Further, the milling cutter blade is fixedly mounted on the tooth portion by means of screw connection or welding.
同时,根据上述齿轮铣刀本发明还提供了一种数控铣床,包括具有内冷却流道的刀柄夹持部,刀柄夹持部上安装上述的齿轮铣刀,齿轮铣刀内的冷却润滑液主流道与刀柄夹持部上的内冷却流道连通。At the same time, according to the above gear milling cutter, the present invention also provides a numerical control milling machine, comprising a tool holder clamping part with an inner cooling flow channel, the above-mentioned gear milling cutter is installed on the tool holder clamping part, and the cooling lubrication in the gear milling cutter The liquid main flow channel is communicated with the inner cooling flow channel on the clamping part of the tool shank.
另外,本发明还提供了一种刀柄和齿轮铣刀刀体分体式结构,具体结构包括刀柄、齿轮铣刀本体以及铣刀刀片;铣刀刀片为多个,且分别安装在齿轮铣刀本体的齿部;齿轮铣刀本体沿中轴线开设有一台阶通孔,刀柄插装在所述台阶通孔的小径孔内,一螺钉从所述台阶通孔的大径孔内穿过并与减振刀柄螺纹连接,从而在刀柄、齿轮铣刀本体大径孔以及螺钉之间形成一个封闭的腔室;In addition, the present invention also provides a split structure of a tool handle and a gear milling cutter body. The specific structure includes a tool handle, a gear milling cutter body and a milling cutter blade; there are multiple milling cutter blades, which are respectively installed on the gear milling cutter. The tooth part of the main body; the gear milling cutter body is provided with a stepped through hole along the central axis, the tool shank is inserted into the small diameter hole of the stepped through hole, and a screw passes through the large diameter hole of the stepped through hole and is connected with the stepped through hole. The vibration damping tool holder is threaded to form a closed chamber between the tool holder, the large diameter hole of the gear milling cutter body and the screw;
刀柄内部设置冷却润滑液主流道,且沿轴向布置;刀柄内还设有将冷却润滑液主流道和所述腔室连通的多条第一中间冷却润滑液流道;The main channel of cooling lubricating fluid is arranged inside the tool handle and arranged along the axial direction; the tool handle is also provided with a plurality of first intermediate cooling lubricating fluid channels connecting the main channel of cooling lubricating fluid and the chamber;
齿轮铣刀本体内设置包括第二中间冷却润滑液流道、多条冷却润滑液副流道以及设置在第二中间冷却润滑液流道和多条冷却润滑液副流道之间的冷却润滑液暂存区;The gear milling cutter body is provided with a second intermediate cooling lubricating liquid flow channel, a plurality of cooling lubricating liquid auxiliary flow channels, and a cooling lubricating liquid disposed between the second intermediate cooling lubricating liquid flow channel and the plurality of cooling lubricating liquid auxiliary flow channels storage cache;
第二中间冷却润滑液流道至少为一条,并与所述腔室连通;The second intermediate cooling lubricating fluid flow channel is at least one and communicates with the chamber;
冷却润滑液副流道的数量与铣刀刀片数量一致,且每条冷却润滑液副流道入口均与冷却润滑液暂存区连通,每条冷却润滑液副流道出口朝向铣刀刀片;The number of cooling lubricating fluid sub-flow channels is the same as the number of milling cutter blades, and the inlet of each cooling and lubricating fluid sub-flow channel is connected to the cooling and lubricating fluid temporary storage area, and the outlet of each cooling and lubricating fluid sub-flow channel is facing the milling cutter blade;
冷却润滑液暂存区包括设置在齿轮铣刀本体内的基体,基体上设有由其中心向全部外表面连通多个孔隙;The cooling lubricating liquid temporary storage area includes a base body arranged in the gear milling cutter body, and the base body is provided with a plurality of pores connected from the center to the entire outer surface;
所述齿轮铣刀本体、冷却润滑液主流道、第一中间冷却润滑液流道、第二中间冷却润滑液流道、基体、冷却润滑液副流道均采用3D打印的方式加工成型。The gear milling cutter body, the cooling lubricating fluid main channel, the first intermediate cooling lubricating fluid channel, the second intermediate cooling lubricating fluid channel, the base body, and the cooling lubricating fluid secondary channel are all processed and formed by 3D printing.
进一步地,受到3D打印技术的影响,为了满足润滑流道通畅,冷却润滑主流道的直径为1mm-1.2mm,冷却润滑副流道直径为0.5mm至0.75mm,孔隙的直径小于冷却润滑副流道直径。Further, due to the influence of 3D printing technology, in order to satisfy the smooth lubrication flow channel, the diameter of the cooling and lubrication main flow channel is 1mm-1.2mm, the diameter of the cooling and lubrication auxiliary flow channel is 0.5mm to 0.75mm, and the diameter of the pores is smaller than the cooling and lubrication auxiliary flow channel. track diameter.
进一步地,为了进一步的提高刀柄处的冷却效果,所述冷却润滑液主流道的形状为螺旋形。Further, in order to further improve the cooling effect at the tool handle, the shape of the cooling lubricating fluid main channel is helical.
进一步地,所述铣刀刀片包括外刀片以及内刀片,外刀片安装在靠近所述齿部的齿顶位置,内刀片安装在靠近所述齿部的齿根位置;由于冷却润滑液副流道数量与所述铣刀刀片数量一致,且每条冷却润滑液副流道出口朝向铣刀刀片,相对应的,在内、外铣刀片的这种结构下,多条冷却润滑液副流道分为对外刀片进行冷却的外刀片冷却润滑液副流道,为对内刀片进行冷却的内刀片冷却润滑液副流道,Further, the milling cutter blade includes an outer blade and an inner blade, the outer blade is installed at the tooth tip position close to the tooth portion, and the inner blade is installed at the tooth root position close to the tooth portion; The number is the same as the number of the milling cutter blades, and the outlet of each cooling lubricating fluid sub-flow channel is facing the milling cutter blade. Correspondingly, under this structure of the inner and outer milling blades, there are multiple cooling and lubricating fluid sub-flow channels. It is divided into an outer blade cooling lubricating fluid sub-channel for cooling the outer blade, and an inner blade cooling lubricating fluid sub-channel for cooling the inner blade.
进一步地,所述铣刀刀片通过螺钉连接或者焊接的方式固定安装在所述齿部上。Further, the milling cutter blade is fixedly mounted on the tooth portion by means of screw connection or welding.
同时,根据上述齿轮铣刀本发明还提供了一种数控铣床,包括具有内冷却流道的刀柄夹持部,刀柄夹持部上安装上述的齿轮铣刀,齿轮铣刀内的冷却润滑液主流道与刀柄夹持部上的内冷却流道连通。At the same time, according to the above gear milling cutter, the present invention also provides a numerical control milling machine, comprising a tool holder clamping part with an inner cooling flow channel, the above-mentioned gear milling cutter is installed on the tool holder clamping part, and the cooling lubrication in the gear milling cutter The liquid main flow channel is communicated with the inner cooling flow channel on the clamping part of the tool shank.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明采用3D打印技术制造出一种一体式齿轮铣刀,且在内部分别设有冷却润滑液主流道和多条冷却润滑液副流道的冷却润滑机构,不仅降低了铣齿加工过程的冷却润滑成本,并且该冷却润滑机构冷却均匀,冷却效果显著,同时还减低了冷却润滑过程中环境污染。1. The present invention uses 3D printing technology to manufacture a one-piece gear milling cutter, and is provided with a cooling and lubricating mechanism for the main channel of cooling lubricating fluid and a plurality of secondary channels of cooling lubricating fluid, which not only reduces the machining process of gear milling The cooling and lubricating cost is reduced, and the cooling and lubricating mechanism cools evenly, the cooling effect is remarkable, and the environmental pollution during the cooling and lubricating process is also reduced.
2、本发明的一体式齿轮铣刀内设置冷却润滑液暂存区,使得冷却润滑液在刀具准备加工之前冷却润滑液能够在该位置进行暂存,刀具开始进行加工后冷却润滑液在压力与离心力的作用下能够均匀通过冷却润滑液副流道向外流出,使得每条冷却润滑液副流道中流出的冷却润滑液流量一致,进一步地提升了冷却均匀性,确保了冷却效果。2. A temporary storage area for cooling lubricating fluid is set in the integrated gear milling cutter of the present invention, so that the cooling lubricating fluid can be temporarily stored at this position before the tool is ready to be processed. Under the action of centrifugal force, it can evenly flow out through the cooling lubricating fluid auxiliary flow channel, so that the cooling lubricant flow out of each cooling lubricating fluid auxiliary flow channel is consistent, further improving the cooling uniformity and ensuring the cooling effect.
3、本发明的分体式齿轮铣刀,能满足一些不同模数齿轮铣削要求场景,并且内部在齿轮铣刀刀体内直接设置冷却润滑液暂存区不仅使得冷却润滑液副流道中流出的冷却润滑液更加均匀,并且还确保了齿轮铣刀刀体整体强度不变的情况下,减轻了齿轮铣刀刀体的质量。3. The split gear milling cutter of the present invention can meet some scenarios of gear milling requirements of different modules, and the temporary storage area for cooling lubricating liquid is directly set in the body of the gear milling cutter, which not only makes the cooling lubricating liquid flowing out of the auxiliary flow channel of cooling lubricating liquid The liquid is more uniform, and it also ensures that the overall strength of the gear milling cutter body remains unchanged, reducing the mass of the gear milling cutter body.
4、本发明将冷却润滑液主流道设计成螺旋状,由于增加了刀柄处的冷却面积,使得加工所产生的热量对刀柄和与其配合零件的影响极小,确保了刀具以及与其配合零件的使用寿命。4. In the present invention, the main channel of the cooling lubricating fluid is designed in a spiral shape. Since the cooling area at the tool handle is increased, the heat generated by processing has little influence on the tool handle and its matching parts, ensuring that the tool and its matching parts are ensured. service life.
5、本发明的铣刀刀片设置有外刀片和内刀片组合的结构时,冷却润滑液副流道可设置为外刀片冷却润滑液副流道和内刀片冷却润滑液副流道,冷却润滑液针对性的直接作用在外刀片和内刀片上,冷却效果更佳。5. When the milling cutter blade of the present invention is provided with the structure of the combination of the outer blade and the inner blade, the cooling lubricating liquid auxiliary flow channel can be set as the outer blade cooling lubricating liquid auxiliary flow channel and the inner blade cooling lubricating liquid auxiliary flow channel. Targeted direct action on the outer blade and inner blade, the cooling effect is better.
附图说明Description of drawings
图1为实施例1一体式齿轮铣刀不带冷却润滑液暂存区的结构示意图。FIG. 1 is a schematic structural diagram of an integrated gear milling cutter without a temporary storage area for cooling lubricating fluid in
图2为实施例1一体式齿轮铣刀带冷却润滑液暂存区的结构示意图。FIG. 2 is a schematic structural diagram of an integrated gear milling cutter with a temporary storage area for cooling and lubricating fluid in
图3为实施例1中多条冷却润滑液副流通的结构图;Fig. 3 is the structural diagram of a plurality of cooling lubricating fluid auxiliary circulations in
图4为实施例2分体式齿轮铣刀的结构示意图。FIG. 4 is a schematic structural diagram of a split gear milling cutter in
图5为实施例2中多条冷却润滑液副流通的结构图;Fig. 5 is the structural diagram of a plurality of cooling lubricating fluid auxiliary circulations in
附图标记如下:The reference numbers are as follows:
1-冷却润滑液主流道、2-冷却润滑液副流道、21-外刀片冷却润滑液副流道、22-内刀片冷却润滑液副流道、3-冷却润滑液暂存区、31-基体、4-腔室1- Cooling lubricant main channel, 2- Cooling lubricant secondary channel, 21- Outer blade cooling lubricant secondary channel, 22-Inner blade cooling lubricant secondary channel, 3- Cooling lubricant temporary storage area, 31- Matrix, 4-chamber
01-刀柄、02-齿轮铣刀本体、03-铣刀刀片、031-外刀片、032-内刀片。01-tool holder, 02-gear milling cutter body, 03-milling cutter blade, 031-outer blade, 032-inner blade.
具体实施方式Detailed ways
下面利用两个实施例以及附图对本发明提供的齿轮铣刀做进一步的介绍。The gear milling cutter provided by the present invention will be further introduced below by using two embodiments and accompanying drawings.
实施例1(一体式结构)Example 1 (integrated structure)
如图1-3所示,一种具有自冷却润滑结构的齿轮铣刀,包括刀柄01、齿轮铣刀本体02以及铣刀刀片03;铣刀刀片03为多个,且分别安装在齿轮铣刀本体02的齿部;还包括冷却润滑液主流道1和多条冷却润滑液副流道2;冷却润滑液副流道2数量与所述铣刀刀片03数量一致;冷却润滑液主流道1沿轴向设置在刀柄01内;多条冷却润滑液副流道2沿着圆周均匀设置在齿轮铣刀本体02内,且每条冷却润滑液副流道2入口均与冷却润滑液主流道1垂直连通,每条冷却润滑液副流道2出口朝向铣刀刀片03;齿轮铣刀本体02、冷却润滑液主流道1以及冷却润滑液副流道2均采用3D打印的方式加工成型。As shown in Figures 1-3, a gear milling cutter with a self-cooling and lubricating structure includes a
工作时,冷却润滑液通过冷却润滑液主流道进入,从多条冷却润滑液副流道流向铣刀刀片,实现了铣刀刀片的冷却润滑。When working, the cooling lubricating liquid enters through the main cooling lubricating liquid channel, and flows to the milling cutter blade from the multiple cooling lubrication liquid sub-flow channels, so as to realize the cooling and lubrication of the milling cutter blade.
本实施例还有更进一步的优化设计:This embodiment has a further optimized design:
1、该齿轮铣刀还设置有冷却润滑液暂存区3;冷却润滑液暂存区3包括设置在齿轮铣刀本体02内或刀柄01内的基体31,基体31上设有由其中心向全部外表面连通多个孔隙,多个孔隙将冷却润滑液主流道1和多条冷却润滑液副流道2连通;基体通过3D打印的方式成型,且基体的材质与所述齿轮铣刀本体或刀柄的材质一致。冷却润滑液通过冷却润滑液主流道流向冷却润滑液暂存区,使得冷却润滑液在刀具准备铣齿之前冷却润滑液能够在该位置进行暂存,齿轮铣刀开始进行铣齿后冷却润滑液在压力与离心力的作用下能够通过多条冷却润滑液副流道流向铣刀刀片,实现冷却润滑。这种设计的目的是:1、使得多条冷却润滑液副流道流出的冷却润滑液流量更加均匀,提升冷却效果。2、减少刀具的质量。1. The gear milling cutter is also provided with a
2、另外,由于受到3D打印制造技术的限制,冷却润滑副流道2直径为0.5mm至0.75mm,在加上由于常规刀柄夹持部内冷却流道孔径尺寸的影响,为了保证冷却润滑液出口压力,保证冷却润滑液能够作用在加工区域,冷却润滑液主流道的直径应该控制在1.2mm以内。具体尺寸以加工时,不同直径下加工量的不同,产生的热不同而决定。2. In addition, due to the limitation of 3D printing manufacturing technology, the diameter of the cooling and lubricating
3、为了进一步的避免,加工过程中刀头的热量传递至刀柄或与刀柄连接的其他零件上,导致刀具或其他零件的损坏,所述冷却润滑液主流道1设置为螺旋状,以增大冷却面积,提高冷却效率。3. In order to further avoid that the heat of the tool head is transferred to the tool shank or other parts connected with the tool shank during processing, resulting in damage to the tool or other parts, the cooling lubricating fluid
4、齿轮铣刀的铣刀刀片03还可以设计为外刀片031和内刀片032的组合形式,外刀片031安装在靠近齿部的齿顶位置,内刀片032安装在靠近齿部的齿根位置;由于冷却润滑液副流道2数量与铣刀刀片03数量一致,且每条冷却润滑液副流道2出口朝向铣刀刀片03;相对应的,在内、外铣刀片的这种结构下,外刀片031的冷却依靠外刀片冷却润滑液副流道21,内刀片032的冷却依靠内刀片冷却润滑液副流道22。4. The
本发明的齿轮铣刀在制造时采用3D打印技术,主要包括以下步骤:The gear milling cutter of the present invention adopts 3D printing technology during manufacture, which mainly includes the following steps:
【1】利用三维建模软件对刀柄和齿轮铣刀本体进行三维建模设计;【1】Using 3D modeling software to carry out 3D modeling design of tool holder and gear milling cutter body;
【2】利用流体仿真软件对冷却润滑液主流道和多条冷却润滑液副流道的参数进行设计优化;保证润滑冷却流道在刀具加工过程中,润滑冷却液流量满足刀具的整体冷却要求,能够将润滑冷却液顺利输送至加工区域;[2] Use fluid simulation software to design and optimize the parameters of the main cooling fluid channel and multiple secondary cooling fluid channels; ensure that the lubrication cooling fluid flow meets the overall cooling requirements of the tool during the tool machining process. Able to smoothly transport lubricating coolant to the processing area;
【3】采用切片处理软件对刀柄和齿轮铣刀本体的模型进行分层切片处理,并对冷却润滑液暂存区域添加支撑,保证旋转基体整体刚性的同时,润滑冷却液能够顺利进入、流出暂存区域,后导入到3D打印设备中,利用3D打印技术对旋转基体进行制造。[3] Use slicing processing software to slice and dice the model of the tool holder and the gear milling cutter body, and add support to the temporary storage area of the cooling lubricant to ensure the overall rigidity of the rotating base, and the lubricant can smoothly enter and flow out. The temporary storage area is then imported into the 3D printing equipment, and the rotating matrix is manufactured by 3D printing technology.
【4】再将铣刀刀片通过螺钉或焊接的方式安装到齿轮铣刀本体各齿部。[4] Install the milling cutter blade to each tooth portion of the gear milling cutter body by screwing or welding.
实施例2(分体式结构)Example 2 (split structure)
如图4和5所示,一种具有自冷却润滑结构的齿轮铣刀,包括刀柄01、齿轮铣刀本体02以及铣刀刀片03;铣刀刀片03为多个,且分别安装在齿轮铣刀本体02的齿部;齿轮铣刀本体02沿中轴线开设有一台阶通孔04,刀柄01插装在所述台阶通孔04的小径孔内,一螺钉05从所述台阶通孔04的大径孔内穿过并与刀柄01螺纹连接,从而在刀柄01、齿轮铣刀本体02大径孔以及螺钉05之间形成一个封闭的腔室4;As shown in Figures 4 and 5, a gear milling cutter with a self-cooling and lubricating structure includes a
刀柄01内部设置冷却润滑液主流道1,且沿轴向布置;刀柄01内还设有将冷却润滑液主流道1和所述腔室4连通的多条第一中间冷却润滑液流道5;The tool handle 01 is provided with a cooling lubricating fluid
齿轮铣刀本体02内包括第二中间冷却润滑液流道6、多条冷却润滑液副流道5以及设置在第二中间冷却润滑液流道6和多条冷却润滑液副流道2之间的冷却润滑液暂存区3;The gear
第二中间冷却润滑液流道6至少为一条(图中为4条),并与所述腔室5连通;There is at least one second intermediate cooling lubricating fluid flow channel 6 (four in the figure), and communicates with the
冷却润滑液副流道6的数量与铣刀刀片03数量一致,且每条冷却润滑液副流道6入口均与冷却润滑液暂存区3连通,每条冷却润滑液副流道6出口朝向铣刀刀片3;The number of cooling lubricating fluid auxiliary flow channels 6 is consistent with the number of
冷却润滑液暂存区3包括设置在齿轮铣刀本体02内的基体31,基体31上设有由其中心向全部外表面连通多个孔隙;The cooling lubricating liquid
齿轮铣刀本体02、冷却润滑液主流道1、第一中间冷却润滑液流道5、第二中间冷却润滑液流道6、基体31、冷却润滑液副流道2均采用3D打印的方式加工成型。Gear
工作时,冷却润滑液通过冷却润滑液主流道进入,依次通过第一中间冷却润滑流道、腔室、第二中间冷却润滑流道、基体、多条冷却润滑液副流道流向铣刀刀片,实现了铣刀刀片的冷却润滑。During operation, the cooling lubricating fluid enters through the main cooling lubricating fluid channel, and flows to the milling cutter blade through the first intermediate cooling lubricating fluid channel, the chamber, the second intermediate cooling lubricating fluid channel, the substrate, and a plurality of secondary cooling lubricating fluid channels. The cooling and lubrication of the milling cutter blade is realized.
本实施例还有更进一步的优化设计:This embodiment has a further optimized design:
1、另外,由于受到3D打印制造技术的限制,冷却润滑副流道2直径为0.5mm至0.75mm,在加上由于常规刀柄夹持部内冷却流道孔径尺寸的影响,为了保证冷却润滑液出口压力,保证冷却润滑液能够作用在加工区域,冷却润滑液主流道的直径应该控制在1.2mm以内。具体尺寸以加工时,不同直径下加工量的不同,产生的热不同而决定。1. In addition, due to the limitation of 3D printing manufacturing technology, the diameter of the cooling and lubricating
2、为了进一步的避免,加工过程中刀头的热量传递至刀柄或与刀柄连接的其他零件上,导致刀具或其他零件的损坏,所述冷却润滑液主流道1设置为螺旋状,以增大冷却面积,提高冷却效率。2. In order to further avoid that the heat of the tool head is transferred to the tool shank or other parts connected with the tool shank during the machining process, resulting in damage to the tool or other parts, the cooling lubricating fluid
3、齿轮铣刀的铣刀刀片03还可以设计为外刀片031和内刀片032的组合形式,外刀片031安装在靠近齿部的齿顶位置,内刀片032安装在靠近齿部的齿根位置;由于冷却润滑液副流道2数量与铣刀刀片03数量一致,且每条冷却润滑液副流道2出口朝向铣刀刀片03;相对应的,在内、外铣刀片的这种结构下,外刀片031的冷却依靠外刀片冷却润滑液副流道21,内刀片032的冷却依靠内刀片冷却润滑液副流道22。3. The
该实施例齿轮铣刀的制造主要包括以下步骤:The manufacture of the gear milling cutter of this embodiment mainly includes the following steps:
【1】利用冲压方式在刀柄内设置冷却润滑液主流道和第一中间冷却润滑液流道;[1] The main flow channel of cooling lubricating liquid and the first intermediate cooling lubricating liquid flow channel are set in the tool holder by stamping method;
【2】利用三维建模软件对齿轮铣刀刀体进行三维建模设计;【2】Using 3D modeling software to carry out 3D modeling design of gear milling cutter body;
【3】利用流体仿真软件对第二中间冷却润滑液流道、冷却润滑液副流道的参数进行设计优化;保证润滑冷却流道在刀具加工过程中,润滑冷却液流量满足刀具的整体冷却要求,能够将润滑冷却液顺利输送至刀具切削加工区域;[3] Use fluid simulation software to design and optimize the parameters of the second intermediate cooling lubricating fluid channel and the cooling lubricating fluid auxiliary channel; ensure that the lubricating and cooling fluid flow of the lubricating cooling channel meets the overall cooling requirements of the tool during the tool machining process. , which can smoothly transport the lubricating coolant to the cutting area of the tool;
【4】采用切片处理软件对面铣刀刀体模型进行分层切片处理,并对冷却润滑液暂存区域添加支撑,保证齿轮铣刀刀体的整体刚性的同时润滑冷却液能够顺利进入、流出暂存区域,后导入到3D打印设备中,利用3D打印技术对齿轮铣刀刀体进行制造。[4] Use slicing processing software to perform layered slicing processing on the face milling cutter body model, and add support to the temporary storage area of the cooling lubricant to ensure the overall rigidity of the gear milling cutter body, while the lubricating coolant can smoothly enter and flow out of the temporary storage area. The storage area is then imported into the 3D printing equipment, and the gear milling cutter body is manufactured using 3D printing technology.
【5】通过螺钉将刀柄和齿轮铣刀刀体固定装配。【5】Fix the shank and the gear milling cutter body with screws.
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SE453465B (en) * | 1984-12-20 | 1988-02-08 | Santrade Ltd | SET TO MAKE A REFRIGERATOR CHANNEL IN A LONG-TERM CUTTING TOOL |
US9776257B2 (en) * | 2012-10-31 | 2017-10-03 | Makino Milling Machines Co., Ltd. | T-shaped cutter, rib-machining method and airplane part |
CN207043406U (en) * | 2017-05-15 | 2018-02-27 | 常州市海力工具有限公司 | A kind of alloy bloom face milling cutters |
CN108188460A (en) * | 2018-01-22 | 2018-06-22 | 华南理工大学 | It is a kind of based on the molding milling cutter for including spiral coolant flow channel of 3D printing |
CN207824055U (en) * | 2018-01-22 | 2018-09-07 | 华南理工大学 | It is a kind of based on the molding milling cutter for including spiral coolant flow channel of 3D printing |
CN108380953A (en) * | 2018-05-14 | 2018-08-10 | 常州苏德工具有限公司 | A kind of channeling end mill(ing) cutter |
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2018
- 2018-12-07 CN CN201811497193.0A patent/CN109352054B/en active Active
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