CN109342002A - The application apparatus and test method of experimental performance are whipped for promoting front-row seats - Google Patents

The application apparatus and test method of experimental performance are whipped for promoting front-row seats Download PDF

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Publication number
CN109342002A
CN109342002A CN201811417586.6A CN201811417586A CN109342002A CN 109342002 A CN109342002 A CN 109342002A CN 201811417586 A CN201811417586 A CN 201811417586A CN 109342002 A CN109342002 A CN 109342002A
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China
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energy
absorption box
headrest
rear cover
front cover
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Pending
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CN201811417586.6A
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Chinese (zh)
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王彦淞
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Individual
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Individual
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Priority to CN201811417586.6A priority Critical patent/CN109342002A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/08Shock-testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles
    • G01M17/0078Shock-testing of vehicles

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Seats For Vehicles (AREA)
  • Chair Legs, Seat Parts, And Backrests (AREA)

Abstract

The present invention provides a kind of application apparatus and test method that experimental performance is whipped for promoting front-row seats, comprising: headrest energy-absorption box front cover, headrest energy-absorption box rear cover, back energy-absorption box rear cover, back energy-absorption box front cover;The headrest energy-absorption box front cover mutually welds to form headrest energy-absorption box with headrest energy-absorption box rear cover, and the headrest energy-absorption box is fastened on the head pillow frame;The back energy-absorption box rear cover mutually welds to form back energy-absorption box with back energy-absorption box front cover, and the back energy-absorption box is fastened on the backrest frames.Front-row seats of vehicle, which increases novel plastic energy-absorbing box device of the invention, to carry out whipping test, and the adjustment of crumple force value is carried out in the present inventive method, 2018 editions C-NCAP can be better meet and whip the every high performance target value requirement of test, acquisition full marks 5 are theoretically obtainable to divide, even if in batch production, there are consistency there are in the case where deviation, and score can also significantly improve.

Description

The application apparatus and test method of experimental performance are whipped for promoting front-row seats
Technical field
The present invention relates to automotive seating art fields, whip experimental performance for promoting front-row seats more particularly to one kind Application apparatus and test method.
Background technique
2018 editions C-NCAP have updated the requirement that performance is whipped to automotive seat, and the main difference relative to 2015 editions is: Rear-end impact speed is increased to 20km/h from 16km/h, and impact kinetic energy improves 63%;C-NCAP score value is increased to 5 points from 4 points. Currently, major main engine plants increasingly pay attention to the performance of whipping of seat, in order to pursue vehicle reach 5 star of C-NCAP and 5 stars+, have Necessity obtains high score on whipping performance.
The major measure that current promotion seat whips experimental performance has:
1) reinforce backrest frame strength, reduce backrest dynamic subtended angle;
2) increase the height of backrest push pipe;
3) backrest push pipe is increased at a distance from human body, increases buffer distance;
4) increase the height on head pillow frame top;
5) reinforce seat headrest framework intensity, including increase the head pillow frame strength of materials, increase head pillow frame diameter, reinforce The weld strength etc. of headrest conduit;
6) increase head pillow frame and head is bonded length;
7) top that head pillow frame is bonded with head turns forward;
8) active safety pillow is used, headrest pops up forward supporting head part when rear-end impact occurs;
9) reduce the distance of headrest to human body head;
10) reduce the distance of headrest front surface to head pillow frame;
11) increase the hardness of headrest foaming.
The above measure has following insufficient:
Above-mentioned 1st article to the 7th article measure has the drawback that: needing to change the existing structure of chair framework.Each main seat The universal hardware and software platform of the skeleton of chair supplier, has completed a large amount of regulation and safety feature test, if change seat bone Frame body construction, it may be necessary to re-start a large amount of performance test and verifying, seat system investment cost is higher, automobile research Cycle stretch-out.
Major defect existing for above-mentioned 8th article of measure is: active safety pillow higher cost is currently mainly used in height Hold vehicle, the bigger economy car of sales volume ratio not frequently with.
Above-mentioned 9th article is to major defect existing for Sub_clause 11 measure: the comfort that human body is taken reduces, and user is unwilling Receive.
Summary of the invention
For this purpose, convenient an object of the present invention is to provide a kind of application, effect is obvious, can it is existing it is various before It arranges popularity on chair framework platform and applies headrest energy-absorption box of the invention and back energy-absorbing box device.
The present invention provides a kind of application apparatus that experimental performance is whipped for promoting front-row seats, comprising: crash dummy Head, headrest energy-absorption box front cover, headrest foaming fabric, head pillow frame, headrest energy-absorption box rear cover, back energy-absorption box rear cover, seat Backrest upper end foaming fabric, backrest frames, back energy-absorption box front cover and crash dummy back;The headrest energy-absorption box front cover and head Pillow energy-absorption box rear cover welds to form headrest energy-absorption box, and the headrest energy-absorption box is fastened on the head pillow frame, and its outer sheath It connects the headrest foaming fabric and forms headrest assembly, the position of the headrest energy-absorption box is opposite with the position of the crash dummy It answers;The back energy-absorption box rear cover and back energy-absorption box front cover phase split form back energy-absorption box, the back energy-absorption box fastening On the backrest frames, and its outside is socketed the backrest upper end foaming fabric and forms backrest assembly, and the backrest is inhaled The position of energy box is corresponding with the crash dummy back position;The headrest assembly, is plugged on the backrest assembly of lower part, shape At front-row seats assembly.
The present invention carries out whipping test using novel plastics energy-absorbing box device, can better meet C-NCAP and whip examination Every high performance target value requirement is tested, acquisition full marks 5 is theoretically obtainable and divides, even if there are consistency to deposit in batch production In the case where deviation, score can also be significantly improved.
Further, the crumple cushion effect F value range of the headrest energy-absorption box is 333N to 666N, the headrest energy-absorbing The front surface of box is apart from crash dummy head 45mm-50mm
Further, the crumple cushion effect F value range of the back energy-absorption box is 980N to 1960, the back energy-absorbing The front surface of box is apart from crash dummy back backrest peeling point 50mm-60mm.
Further, reinforcing rib, the headrest energy-absorption box front cover and head are provided on the inside of the headrest energy-absorption box front cover The material for resting the head on energy-absorption box rear cover is PP raw material.
Further, the outer edge of the headrest energy-absorption box front cover is provided with welding piece, the headrest energy-absorption box rear cover It is provided with soldering opening on periphery, passes through sweat soldering between the welding piece and soldering opening.
Further, reduction slot, the back energy-absorption box front cover and back are provided on the inside of the back energy-absorption box front cover The material of portion's energy-absorption box rear cover is PP raw material.
Further, the outer edge of the back energy-absorption box front cover is provided with welding piece, the back energy-absorption box rear cover It is provided with soldering opening in outer rim, passes through sweat soldering between the welding piece and soldering opening.
Further, the shape of the back energy-absorption box is step-like.
Further, the headrest energy-absorption box is tested using headrest energy-absorption box static strength test method, after test By adjusting the height of reinforcing rib, the thickness of reinforcing rib, the thickness of shell inner surface, the static crumple power of adjustment headrest energy-absorption box Value F reaches 333N to 666N, to meet 2018 editions C-NCAP high performance objectives value requirements.
Further, the back energy-absorption box is tested using back energy-absorption box static strength test method, after test By adjusting the height and thickness of reduction slot, the height of reinforcing rib, the thickness of reinforcing rib, the thickness of shell inner surface, adjustment back The static crumple force value F of portion's energy-absorption box reaches within the scope of 980N to 1960N, to meet 2018 editions C-NCAP high performance objectives values It is required that.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description Obviously, or practice through the invention is recognized.
Detailed description of the invention
Fig. 1 is a kind of for promoting the explosive view for whipping the test device of experimental performance of the embodiment of the present invention;
Fig. 2 is a kind of for promoting the construction diagrams for whipping the test device of experimental performance of the embodiment of the present invention;
Structural schematic diagram when Fig. 3 is the headrest energy-absorption box static strength test of the embodiment of the present invention;
Structural schematic diagram when Fig. 4 is the back energy-absorption box static strength test of the embodiment of the present invention;
Fig. 5 is the structural schematic diagram of the headrest energy-absorption box front cover of the embodiment of the present invention;
Fig. 6 is the structural schematic diagram of the headrest energy-absorption box rear cover of the embodiment of the present invention;
Fig. 7 is the structural schematic diagram of the headrest energy-absorption box of the embodiment of the present invention;
Fig. 8 is the structural schematic diagram of the back energy-absorption box front cover of the embodiment of the present invention;
Fig. 9 is the structural schematic diagram of the back energy-absorption box rear cover of the embodiment of the present invention;
Figure 10 is the structural schematic diagram of the back energy-absorption box of the embodiment of the present invention;
Figure 11 is the structural schematic diagram of the first stage of the crash dummy head movement of the embodiment of the present invention;
Figure 12 is the structural schematic diagram of the second stage of the crash dummy head movement of the embodiment of the present invention;
Figure 13 is the structural schematic diagram of the phase III of the crash dummy head movement of the embodiment of the present invention;
Figure 14 is the structural schematic diagram of the fourth stage of the crash dummy head movement of the embodiment of the present invention;
Figure 15 is the structural schematic diagram for the first stage that the crash dummy back of the embodiment of the present invention moves;
Figure 16 is the structural schematic diagram for the second stage that the crash dummy back of the embodiment of the present invention moves;
Figure 17 is the structural schematic diagram for the phase III that the crash dummy back of the embodiment of the present invention moves;
Figure 18 is the structural schematic diagram for the fourth stage that the crash dummy back of the embodiment of the present invention moves.
It is attached in the figure, it is marked as
1 crash dummy head
2 headrest energy-absorption box front covers
3 headrest foaming fabrics
4 head pillow frames
5 headrest energy-absorption box rear covers
6 back energy-absorption box rear covers
Foam fabric for 7 backrest upper ends
8 backrest frames
9 back energy-absorption box front covers
10 crash dummy backs
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
The embodiment of the invention provides a kind of for promoting the test device for whipping experimental performance, as depicted in figs. 1 and 2, It include: crash dummy head 1, headrest energy-absorption box front cover 2, headrest foaming fabric 3, head pillow frame 4, headrest energy-absorption box rear cover 5, back Portion's energy-absorption box rear cover 6, backrest upper end foaming fabric 7, backrest frames 8, back energy-absorption box front cover 9 and crash dummy back 10;The headrest energy-absorption box front cover 2 and headrest 5 phase split of energy-absorption box rear cover form headrest energy-absorption box, and the headrest energy-absorption box connects It connects on the head pillow frame 4, and its outside is socketed the headrest foaming fabric 3, the crash dummy head 1 is arranged described The outside of headrest foaming fabric 3, and it is corresponding with the headrest position of energy-absorption box 5;The back energy-absorption box rear cover 6 and back The 9 phase split of energy-absorption box front cover forms back energy-absorption box, and the back energy-absorption box is connected on the backrest frames 8, and its outside It is socketed the backrest upper end foaming fabric 7, the setting of crash dummy back 10 is in backrest upper end foaming face The outside of material 7, and it is corresponding with the position of the back energy-absorption box;Wherein, the head pillow frame 4 is connected with backrest frames 8, and Elastic connection is on the seat of lower part.The present invention carries out whipping test using novel plastics energy-absorbing box device, can be preferably Meet C-NCAP and whip the every high performance target value requirement of test, is theoretically obtainable acquisition full marks 5 and divides, even if in batch There are consistency for production there are in the case where deviation, and score can also significantly improve.
In the one aspect of the embodiment of the present invention, the quality on the crash dummy head 1 is 6.8kg, the crash dummy The quality at back 10 is 19-21kg.In headrest energy-absorption box static strength test, as shown in figure 3, horizontal direction crash dummy head On-load pressure to headrest foaming fabric collapses depth 30mm to 50mm, confirms energy-absorption box crumple, head is not touched with head pillow frame It hits, measured pressure value.Since initial stage measurement force value is less than normal, as shown in figure 5, the inside of the headrest energy-absorption box front cover 2 is provided with Reinforcing rib can increase the thickness of upper housing inner surface, by increasing the height of reinforcing rib, increasing the thickness of reinforcing rib to increase Add headrest energy-absorption box intensity, gradually adjust static force value F reach within the scope of 333N to 666N, wherein dummy head shoot quality be The distance of the corresponding cushion effect F=333N to 666N of 6.8kg, 5g-10g acceleration, headrest energy-absorption box to crash dummy head exist Under the premise of meeting comfort, distance has accomplished minimum value, about 45mm or so.In the test of back energy-absorption box static strength, such as Shown in Fig. 4, horizontal direction crash dummy back on-load pressure to backrest upper end foaming fabric collapses depth ≈ 50mm to 80mm, Confirm energy-absorption box crumple, crash dummy back is not collided with backrest frames, measured pressure value.Since initial stage measurement force value is inclined It is small, as shown in figure 8, the inside of the back energy-absorption box front cover 9 is provided with reduction slot, by the height and thickness that reduce reduction slot Degree, increases the height of reinforcing rib, increases the thickness of reinforcing rib, increases the thickness of interior surface before the energy-absorption box of back, to increase head The intensity of energy-absorption box is rested the head on, adjustment static force value F reaches within the scope of 980N to 1960N, wherein dummy back quality ≈ 20kg, 5g- The corresponding cushion effect F=980N to 1960N of 10g acceleration.The present invention is whipping examination using headrest energy-absorption box static strength test The supreme neck high performance objectives value requirement of adjustment headrest features intensity, is tested using back energy-absorption box static strength before testing, Whip test before adjustment backrest upper end formation intensity to low portion of neck high performance objectives value requirement, by control headrest energy-absorption box and The intensity of back energy-absorption box and the position in seat whip head movement and back motion bit in test to have reached Shifting, acceleration, speed, the purpose for buffering stress time synchronization, to effectively improve the score for whipping test.
In the one aspect of the embodiment of the present invention, as shown in Fig. 5, Fig. 6 and Fig. 7, the headrest energy-absorption box front cover 2 and headrest The material of energy-absorption box rear cover 5 is PP raw material, and the outer edge of the headrest energy-absorption box front cover 2 is provided with welding piece, the headrest It is provided with soldering opening on the periphery of energy-absorption box rear cover 5, passes through sweat soldering between the welding piece and soldering opening.Such as Fig. 8, Fig. 9 With shown in Figure 10, the material of the back energy-absorption box front cover 9 and back energy-absorption box rear cover 6 is PP raw material, the back energy-absorbing The outer edge of box front cover 9 is provided with welding piece, is provided with soldering opening, the welding in the outer rim of the back energy-absorption box rear cover 6 Pass through sweat soldering between piece and soldering opening.In the present invention, headrest energy-absorption box and back energy-absorption box use pure PP raw material, and material is tough Property it is very good, not broken not split under the impact force action compared with great force value, force value is stablized, and energy-absorbing effect is good.Preferably, the back The shape of portion's energy-absorption box be it is step-like, be conducive to crumple energy-absorbing.
In the specific embodiment of the invention, the dynamic process for whipping test using apparatus of the present invention progress C-NCAP is as follows:
Crash dummy head moves backward under the action of inertia, relative to seat, is divided into four-stage:
First stage, as shown in figure 11, crash dummy head accelerates to move to backward to be contacted with headrest foaming web surface, During this, it is displaced S=25mm, buffers acceleration=0, acceleration aH=coaster acceleration aB≤5g is sheared on head;
Second stage, as shown in figure 12, crash dummy head from headrest foaming web surface contact accelerate to head The contact of energy-absorption box surface is rested the head on, during this, is displaced S=20mm, headrest foamed damping acceleration ≈ 0 is (due to softer, head of foaming Contact area is smaller), head shears acceleration aH=coaster acceleration aB- and buffers acceleration aF≤5g;
Phase III, as shown in figure 13, crash dummy head burst from accelerated motion to energy-absorption box is contacted with energy-absorption box surface Contracting starts to collide with head pillow frame, during this, is displaced S=40mm, and energy-absorption box buffers acceleration 5g to 10g, head shearing plus Speed aH=coaster acceleration aB- buffers acceleration aF≤5g;
Fourth stage, as shown in figure 14, crash dummy head impact head pillow frame, backrest overall deformation are buffered to head phase 0 is reduced to for seat speed, at this moment head is maximum relative to seat rearward displacement, during this, is displaced S=80mm, seat Skeleton buffers acceleration ≈ 20g, and it is negative value that acceleration aH=coaster acceleration aB- buffering acceleration aF is sheared on head, meet≤ The requirement of 5g.
Crash dummy back moves backward under effect of inertia, relative to seat, corresponding with head movement, is also classified into four A stage:
First stage, as shown in figure 15, crash dummy back upper end swing back to backrest upper end foam web surface Contact, during this, average displacement S=25mm (back top moves 50mm backward, and shoulder is by back rest supports shift invariant) delays Acceleration ≈ 0 is rushed, acceleration aH=coaster acceleration aB≤5g is sheared on head;
Second stage, as shown in figure 16, crash dummy back contact acceleration from backrest upper end foaming web surface It moves to and is contacted with back energy-absorption box surface, during this, be displaced S=30mm, headrest foamed damping acceleration ≈ 1g to 2g (hair Bubble is softer, but back contact area is larger), head shears acceleration aH=coaster acceleration aB- and buffers acceleration aF≤5g;
Phase III, as shown in figure 17, crash dummy back burst from accelerated motion to energy-absorption box is contacted with energy-absorption box surface Contracting starts to collide with backrest frames, during this, is displaced buffering acceleration 5g to the 10g (ratio of S=40mm, energy-absorption box and foaming Resting the head on, energy-absorption box buffering acceleration is smaller, and action time needs to synchronize), it is slow that acceleration aH=coaster acceleration aB- is sheared on head Rush acceleration aF≤5g;
Fourth stage, crash dummy rushed back hit backrest frames, and backrest frames overall deformation is buffered to speed and is reduced to 0, this When back rearward displacement it is maximum, during this, displacement S=50-60mm (to 5.7 °, whip for backrest dynamic subtended angle=4.8 ° by satisfaction The requirement of≤10.2 ° of test), chair framework buffers acceleration ≈ 20g, and it is slow that acceleration aH=coaster acceleration aB- is sheared on head Rushing acceleration aF is negative value, satisfaction≤5g requirement.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned Embodiment is changed, modifies, replacement and variant.

Claims (10)

1. a kind of application apparatus for whipping experimental performance for promoting front-row seats characterized by comprising
Crash dummy head, headrest energy-absorption box front cover, headrest foaming fabric, head pillow frame, headrest energy-absorption box rear cover, back energy-absorbing Box rear cover, the foaming of backrest upper end fabric, backrest frames, back energy-absorption box front cover, crash dummy back;The innovation invention master Embody headrest energy-absorption box front cover, headrest energy-absorption box rear cover, back energy-absorption box rear cover, back energy-absorption box front cover;Subsidiary collision Manikin head is C-NCAP laws and regulations requirement, headrest foaming fabric, head pillow frame, the foaming of backrest upper end fabric, backrest frames For currently existing armchair structure, headrest energy-absorption box front cover, headrest energy-absorption box rear cover, the back energy-absorption box rear cover, back of innovation Portion's energy-absorption box front cover can be good at matching with C-NCAP laws and regulations requirement and existing armchair structure;
The headrest energy-absorption box front cover and headrest energy-absorption box rear cover weld to form headrest energy-absorption box, and the headrest energy-absorption box is fastened on On the head pillow frame, and its outside is socketed the headrest foaming fabric and forms headrest assembly, the position of the headrest energy-absorption box It is corresponding with the position of the crash dummy;
The back energy-absorption box rear cover and back energy-absorption box front cover weld to form back energy-absorption box, and the back energy-absorption box is fastened on On the backrest frames, and its outside is socketed the backrest upper end foaming fabric and forms backrest assembly, the backrest energy-absorbing The position of box is corresponding with the crash dummy back position;
The headrest assembly, is plugged on the backrest assembly of lower part, and the front-row seats assembly of formation can effectively meet 2018 editions C- NCAP whips performance requirement.
2. a kind of application apparatus for whipping experimental performance for promoting front-row seats as described in claim 1, which is characterized in that The crumple cushion effect F value range of the headrest energy-absorption box is 333N to 666N, and the front surface distance of the headrest energy-absorption box is touched Hit manikin head 45mm-50mm.
3. a kind of application apparatus for whipping experimental performance for promoting front-row seats as described in claim 1, which is characterized in that The crumple cushion effect F value range of the back energy-absorption box is 980N to 1960N, and the front surface distance of the back energy-absorption box is touched Hit dummy back backrest peeling point 50mm-60mm.
4. a kind of application apparatus for whipping experimental performance for promoting front-row seats as described in claim 1, which is characterized in that Reinforcing rib, the material of the headrest energy-absorption box front cover and energy-absorption box rear cover of resting the head on are provided on the inside of the headrest energy-absorption box front cover It is PP raw material.
5. a kind of application apparatus for whipping experimental performance for promoting front-row seats as claimed in claim 4, which is characterized in that The outer edge of the headrest energy-absorption box front cover is provided with welding piece, is provided with welding on the periphery of the headrest energy-absorption box rear cover Mouthful, pass through sweat soldering between the welding piece and soldering opening.
6. a kind of application apparatus for whipping experimental performance for promoting front-row seats as described in claim 1, which is characterized in that Reduction slot, the material of the back energy-absorption box front cover and back energy-absorption box rear cover are provided on the inside of the back energy-absorption box front cover It is PP raw material.
7. a kind of application apparatus for whipping experimental performance for promoting front-row seats as claimed in claim 6, which is characterized in that The outer edge of the back energy-absorption box front cover is provided with welding piece, is provided with welding in the outer rim of the back energy-absorption box rear cover Mouthful, pass through sweat soldering between the welding piece and soldering opening.
8. a kind of application apparatus for whipping experimental performance for promoting front-row seats as claimed in claim 7, which is characterized in that The shape of the back energy-absorption box is step-like.
9. a kind of test method for whipping the application apparatus of experimental performance for promoting front-row seats, which is characterized in that the head Pillow energy-absorption box using headrest energy-absorption box static strength test method tested, after test by adjusting the height of reinforcing rib, plus The static crumple force value F of the thickness of strengthening tendons, the thickness of shell inner surface, adjustment headrest energy-absorption box reaches 333N to 666N, thus Meet 2018 editions C-NCAP high performance objectives value requirements.
10. a kind of test method for whipping the application apparatus of experimental performance for promoting front-row seats as claimed in claim 9, It is characterized in that, the back energy-absorption box is tested using back energy-absorption box static strength test method, pass through tune after test The height and thickness of whole reduction slot, the height of reinforcing rib, the thickness of reinforcing rib, the thickness of shell inner surface adjust back energy-absorbing The static crumple force value F of box reaches within the scope of 980N to 1960N, to meet 2018 editions C-NCAP high performance objectives value requirements.
CN201811417586.6A 2018-11-26 2018-11-26 The application apparatus and test method of experimental performance are whipped for promoting front-row seats Pending CN109342002A (en)

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Publication number Priority date Publication date Assignee Title
CN115972999A (en) * 2023-01-09 2023-04-18 北京汽车集团越野车有限公司 Improve seat back latch mechanism and car of whipping score

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Publication number Priority date Publication date Assignee Title
CN115972999A (en) * 2023-01-09 2023-04-18 北京汽车集团越野车有限公司 Improve seat back latch mechanism and car of whipping score

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