CN109341896A - A kind of monitoring system and monitoring method for cast iron heat exchanger - Google Patents

A kind of monitoring system and monitoring method for cast iron heat exchanger Download PDF

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Publication number
CN109341896A
CN109341896A CN201811208815.3A CN201811208815A CN109341896A CN 109341896 A CN109341896 A CN 109341896A CN 201811208815 A CN201811208815 A CN 201811208815A CN 109341896 A CN109341896 A CN 109341896A
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CN
China
Prior art keywords
heat exchanger
cast iron
smoke
temperature
connect
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Pending
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CN201811208815.3A
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Chinese (zh)
Inventor
牛东升
商学梅
张云强
刘凯
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Shandong Front Heat Energy Technology Ltd By Share Ltd
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Shandong Front Heat Energy Technology Ltd By Share Ltd
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Priority to CN201811208815.3A priority Critical patent/CN109341896A/en
Publication of CN109341896A publication Critical patent/CN109341896A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00Thermometers specially adapted for specific purposes
    • G01K13/02Thermometers specially adapted for specific purposes for measuring temperature of moving fluids or granular materials capable of flow
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K1/00Details of thermometers not specially adapted for particular types of thermometer
    • G01K1/02Means for indicating or recording specially adapted for thermometers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00Thermometers specially adapted for specific purposes
    • G01K13/02Thermometers specially adapted for specific purposes for measuring temperature of moving fluids or granular materials capable of flow
    • G01K13/024Thermometers specially adapted for specific purposes for measuring temperature of moving fluids or granular materials capable of flow of moving gases
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/16Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
    • G01K7/22Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/06Investigating concentration of particle suspensions

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Nonlinear Science (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The present invention provides a kind of monitoring systems for cast iron heat exchanger, temperature sensor and smoke sensor device including cast iron heat exchanger smoke outlet is arranged in, smoke outlet is connected to smoke discharging pipe, first valve is set on smoke discharging pipe, pipeline between first valve and smoke outlet is also connected to auxiliary smoke exhaust pipe, blower is set on auxiliary smoke exhaust pipe, in the exit of auxiliary smoke exhaust pipe, dust removing tube is set, dust Rose Box is arranged in the lower section of dust removing tube, and dust Rose Box is connected to the water circulation pipe of cast iron heat exchanger;Temperature sensor is connect with PLC controller respectively with smoke sensor device, and PLC controller is connect with blower.The program can timely monitor the flue-gas temperature of heat exchanger discharge and smog degree is handled in time once being abnormal, and ensure that the normal operation of heat exchanger.

Description

A kind of monitoring system and monitoring method for cast iron heat exchanger
Technical field
The present invention relates to heating field, especially a kind of monitoring system and monitoring method for cast iron heat exchanger.
Background technique
In the prior art, well known technology is that the heating in winter is particularly important for the northern area of China, at present In Heat supply and heat exchange field, cast iron heat exchanger is used on a large scale due to having the following advantages that, and 1, with its mature casting technique, it makes With regard to big furnace heating surface, efficient heat radiation heat transfer type is used, heat-transfer effect is enhanced;2, the low nitrogen of high-quality low-sulfur is low Phosphorus pearlite material has extremely strong heat-resistant impact ability and heat resistive fatigue strength, and the capacity of heat transmission is significantly better than steel boiler, has Have stronger corrosion resistance and an oxidation resistance, 3, bored using thermal-arrest in heat exchanger, no matter flue gas laterally, parallel baffled, institute Some thermal-arrest cones are all washed away by the turbulent flow of flue gas and form symmetrical stable state vortex and recirculating zone, thermal boundary layer quilt at its back side It constantly destroys and re-forms, enhance heat transfer effect.But cast iron heat exchanger used at present, it does not all monitor mostly, in this way In use, it once temperature changes or has flue gas blocking, can not will normally exchange heat.This is present in the prior art Shortcoming.
Summary of the invention
The purpose of the present invention is to deficiencies of the prior art, and provide a kind of prison for cast iron heat exchanger Control system and monitoring method, the program can timely monitor the flue-gas temperature and smog degree of heat exchanger discharge, once occur different Often, it is handled in time, ensure that the normal operation of heat exchanger.
This programme is achieved by the following technical measures: a kind of monitoring system for cast iron heat exchanger, including is set The temperature sensor and smoke sensor device in cast iron heat exchanger smoke outlet are set, smoke outlet is connected to smoke discharging pipe, in smoke discharging pipe The first valve of upper setting, the pipeline between the first valve and smoke outlet are also connected to auxiliary smoke exhaust pipe, set on auxiliary smoke exhaust pipe Set blower, dust removing tube be set in the exit of auxiliary smoke exhaust pipe, the lower section of dust removing tube is arranged dust Rose Box, dust Rose Box with The water circulation pipe of cast iron heat exchanger is connected to;Temperature sensor is connect with PLC controller respectively with smoke sensor device, PLC control Device is connect with blower.There is temperature sensor that can timely monitor the temperature of heat exchanger smoke outlet, smoke sensor device can be timely Monitoring heat exchanger smoke outlet smoke condition, in this way convenient for PLC controller control fan switch.There is auxiliary smoke exhaust pipe, in this way It can be used for carrying out auxiliary smoke evacuation, dust removing tube can will assist the flue dust of smoke exhaust pipe to filter out, and dust collecting box is for collecting Flue dust, but also shower water can be collected, after the shower water being collected into filtering, it is sent into the water circulation pipe of heat exchanger, this The thermal energy in flue gas is further utilized in sample.
The dust removing tube includes collecting region, mixed zone and dedusting cooling area, and collecting region is arranged in the lower section of mixed zone, removes The top of mixed zone is arranged in dirt cooling area, and collecting region is cone, and dust Rose Box is arranged below the collecting region of cone, Mixed zone is connected to auxiliary smoke exhaust pipe.The dedusting cooling area includes multiple inclined plates arranged in a crossed manner, and inclined plate tilts down, and The front end of each inclined plate is more than the middle line of dedusting cooling area, and spray thrower, spray thrower is arranged in the center of top in dedusting cooling area It is connected to water supplying pipe, solenoid valve is set on water supplying pipe, the solenoid valve is connect with PLC controller, and such flue gas enters mixing Qu Hou rises to dedusting cooling area, heavy due to there is the baffle of intersection that can play blocking to soot dust granule in flue dust cooling area The effect of drop, there is spray thrower, can the particle excessively high to some temperature play the role of cooling, and spray thrower sprays out Water, can adsorb the particle in flue dust, and water, to flowing down, during flowing, plays further purification to flue dust by baffle Effect.Setting is used for the filter screen of impurity screening in the dust Rose Box.Impurity can be filtered out in this way, avoid flowing into heat exchange The water circulation pipe of device.
The spray thrower includes multiple round spray tubes with water outlet, and the diameter of each circle spray tube is different, and The round spray tube is concentric circles.The spray field that different-diameter can be formed in this way, increases the effect of spray.
Thermistor is set at the top of dust removing tube, thermistor is connect with warning circuit, and the warning circuit includes The collector of triode VT1, triode VT1 are connect by thermistor RT with power cathode, and the collector of triode VT1 is logical Cross slide rheostat RB, resistance R1 is connect with positive pole, the emitter of triode VT1 is connect with power cathode, triode VT1 Collector connect with positive pole by resistance R2, the collector of triode VT1 is connected with the input terminal of NOT gate IC1, NOT gate The output end of IC1 is connected with the input terminal of NOT gate IC2, and the output end of NOT gate IC2 is connected with the input terminal of NOT gate IC3, NOT gate IC2 Output end connect with power cathode by indicator light L1, resistance R3, the output end of NOT gate IC3 passes through indicator light L2, resistance R4 It is connect with power cathode, the output end of NOT gate IC3 is connect with the base stage of triode VT2, and the emitter and power supply of triode VT2 is negative Pole connection, the collector of triode VT2 are connect by relay J with positive pole, there is that diode D is in parallel with relay J, relay The normally opened contact J-1 of device J connects with alarm B.Last temperature monitoring can be carried out to the flue gas of discharge in this way, once discharge Flue-gas temperature it is excessively high, then issue warning reminding staff, avoid that accident occurs.
A kind of monitoring method for cast iron heat exchanger includes the following steps: 1) to carry out the smoke outlet of cast iron heat exchanger Temperature and Smoke Detection;2) if temperature is failure to actuate between the ceiling temperature and lower limit temperature of setting, if temperature is more than Ceiling temperature then issues alarm, simultaneously closes off the first valve of smoke discharging pipe, makes flue gas from auxiliary smoke exhaust pipe discharge, and beat It opens spray thrower and cooling dedusting is carried out to flue gas;If temperature is lower than lower limit temperature, blower and spray thrower are opened, is assisted out Wind;3) if smog is more than the threshold value of setting, alarm is issued, and close the first valve of smoke discharging pipe, starts blower, be cigarette Gas opens spray thrower and cools down to flue gas ash removal from auxiliary smoke exhaust pipe discharge.
In step 2, when temperature is more than the ceiling temperature of setting, the flue gas temperature being discharged from auxiliary smoke exhaust pipe is also monitored Degree stops the work of cast iron heat exchanger if temperature is still more than the ceiling temperature of setting.
It can be seen that compared with prior art, the present invention implementing with substantive distinguishing features outstanding and significant progress Beneficial effect be also obvious.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the specific embodiment of the invention.
Fig. 2 is the structural schematic diagram of dust removing tube.
Fig. 3 is the structural schematic diagram of spray thrower.
Fig. 4 is the circuit diagram of warning circuit.
In figure, 1 is cast iron heat exchanger, and 2 be smoke discharging pipe, and 3 be the first valve, and 4 be auxiliary smoke exhaust pipe, and 5 be dust removing tube, 6 It is blower for dust Rose Box, 7,8 be thermistor, and 9 be mixed zone, and 10 be dedusting cooling area, and 11 be collecting region, and 12 be oblique Plate, 13 be spray thrower, and 14 be round spray tube, and 15 be water outlet, and 16 be temperature sensor, and 17 be smoke sensor device, and 18 be electricity Magnet valve.
Specific embodiment
In order to clarify the technical characteristics of the invention, below by a specific embodiment, and its attached drawing is combined, it is right This programme is illustrated.
By attached drawing as can be seen that the monitoring system for cast iron heat exchanger of this programme, including setting exchange heat in cast iron The temperature sensor 16 and smoke sensor device 17 of 1 smoke outlet of device, smoke outlet is connected to smoke discharging pipe, is arranged on smoke discharging pipe 2 First valve 3, the pipeline between the first valve 3 and smoke outlet are also connected to auxiliary smoke exhaust pipe 4, are arranged on auxiliary smoke exhaust pipe 4 Dust removing tube 10 is arranged in the exit of auxiliary smoke exhaust pipe 4 in blower 7, and dust Rose Box 6 is arranged in the lower section of dust removing tube 10, described Setting is used for the filter screen of impurity screening in dust Rose Box 6.The water circulation pipe of dust Rose Box 6 and cast iron heat exchanger 1 connects It is logical;Temperature sensor 16 is connect with PLC controller respectively with smoke sensor device 17, and PLC controller uses PLC commonly used in the art Controller, temperature sensor and smoke sensor device are using sensor well known in the art, and PLC controller is connect with blower 7.
The dust removing tube 5 includes collecting region 11, mixed zone 9 and dedusting cooling area 10, and collecting region 11 is arranged in mixed zone 9 Lower section, dedusting cooling area 10 is arranged in the top of mixed zone 9, and collecting region 11 is cone, under the collecting region 11 of cone Side's setting dust Rose Box 6, mixed zone 9 is connected to auxiliary smoke exhaust pipe 4.The dedusting cooling area 10 includes multiple arranged in a crossed manner Inclined plate 12, inclined plate 12 tilts down, and the front end of each inclined plate 12 is more than the middle line of dedusting cooling area 10, dedusting cool down Spray thrower 13 is arranged in the center of top in area 10, and spray thrower 13 is connected to water supplying pipe, and solenoid valve 18, the electricity are arranged on water supplying pipe Magnet valve 18 is connect with PLC controller, and the spray thrower 13 includes multiple round spray tubes 14 with water outlet 15, each circle The diameter of spray tube 14 is different, and the round spray tube 14 is concentric circles.
Thermistor 8 is set at the top of dust removing tube 5, thermistor is connect with warning circuit, and thermistor is in circuit diagram Middle to be identified with RT, the warning circuit includes triode VT1, and the collector of triode VT1 passes through thermistor RT and power supply The collector of cathode connection, triode VT1 is connect by slide rheostat RB, resistance R1 with positive pole, the hair of triode VT1 Emitter-base bandgap grading is connect with power cathode, and the collector of triode VT1 is connect by resistance R2 with positive pole, the current collection of triode VT1 Pole is connected with the input terminal of NOT gate IC1, and the output end of NOT gate IC1 is connected with the input terminal of NOT gate IC2, the output end of NOT gate IC2 It is connected with the input terminal of NOT gate IC3, the output end of NOT gate IC2 is connect by indicator light L1, resistance R3 with power cathode, NOT gate The output end of IC3 is connect by indicator light L2, resistance R4 with power cathode, the output end of NOT gate IC3 and the base stage of triode VT2 Connection, the emitter of triode VT2 are connect with power cathode, and the collector of triode VT2 is connected by relay J and positive pole It connects, there is that diode D is in parallel with relay J, the normally opened contact J-1 of relay J connects with alarm B.
A kind of monitoring method of the cast iron heat exchanger using above system, it is characterized in that including the following steps: 1) to cast iron The smoke outlet of heat exchanger carries out temperature and Smoke Detection;If 2) temperature is between the ceiling temperature and lower limit temperature of setting, It is failure to actuate, if temperature is more than ceiling temperature, issues alarm, simultaneously close off the first valve of smoke discharging pipe, make flue gas from auxiliary It helps smoke exhaust pipe to be discharged, and opens spray thrower and cooling dedusting is carried out to flue gas;If temperature is lower than lower limit temperature, blower is opened And spray thrower, carry out auxiliary outlet air;When temperature is more than the ceiling temperature of setting, the flue gas being discharged from auxiliary smoke exhaust pipe is also monitored Temperature stops the work of cast iron heat exchanger if temperature is still more than the ceiling temperature of setting.3) if smog is more than the threshold of setting Value, then issue alarm, and close the first valve of smoke discharging pipe, starts blower, is flue gas from auxiliary smoke exhaust pipe discharge, and open Spray thrower cools down to flue gas ash removal.
The present invention is not limited in above-mentioned specific embodiment, and those of ordinary skill in the art are in essential scope of the invention The variations, modifications, additions or substitutions inside made, also should belong to protection scope of the present invention.

Claims (8)

1. a kind of monitoring system for cast iron heat exchanger, it is characterized in that: including the temperature that cast iron heat exchanger smoke outlet is arranged in Sensor and smoke sensor device, smoke outlet are connected to smoke discharging pipe, and the first valve, the first valve and row are arranged on smoke discharging pipe Pipeline between mouth is also connected to auxiliary smoke exhaust pipe, blower is arranged on auxiliary smoke exhaust pipe, in the exit of auxiliary smoke exhaust pipe Dust removing tube is set, and dust Rose Box is arranged in the lower section of dust removing tube, and dust Rose Box is connected to the water circulation pipe of cast iron heat exchanger; Temperature sensor is connect with PLC controller respectively with smoke sensor device, and PLC controller is connect with blower.
2. the monitoring system according to claim 1 for cast iron heat exchanger, it is characterized in that: the dust removing tube includes receiving The lower section of mixed zone is arranged in Ji Qu, mixed zone and dedusting cooling area, collecting region, and the upper of mixed zone is arranged in dedusting cooling area Side, collecting region are cone, and dust Rose Box is arranged below the collecting region of cone, and mixed zone is connected to auxiliary smoke exhaust pipe.
3. the monitoring system according to claim 2 for cast iron heat exchanger, it is characterized in that: the dedusting cooling area is wrapped Multiple inclined plates arranged in a crossed manner are included, inclined plate tilts down, and the front end of each inclined plate is more than the middle line of dedusting cooling area, is being removed Spray thrower is arranged in the center of top of dirt cooling area, and spray thrower is connected to water supplying pipe, and solenoid valve, the electromagnetism are arranged on water supplying pipe Valve is connect with PLC controller.
4. the monitoring system according to claim 3 for cast iron heat exchanger, it is characterized in that: the spray thrower includes multiple The diameter of round spray tube with water outlet, each circle spray tube is different, and the round spray tube is concentric circles.
5. the monitoring system according to claim 1 for cast iron heat exchanger, it is characterized in that: being set at the top of dust removing tube Thermistor is set, thermistor is connect with warning circuit, and the warning circuit includes triode VT1, the collection of triode VT1 Electrode is connect by thermistor RT with power cathode, and the collector of triode VT1 passes through slide rheostat RB, resistance R1 and electricity The connection of source anode, the emitter of triode VT1 are connect with power cathode, and the collector of triode VT1 passes through resistance R2 and power supply Anode connection, the collector of triode VT1 connects with the input terminal of NOT gate IC1, and the output end of NOT gate IC1 and NOT gate IC2's is defeated Enter end connection, the output end of NOT gate IC2 is connected with the input terminal of NOT gate IC3, and the output end of NOT gate IC2 passes through indicator light L1, electricity Resistance R3 is connect with power cathode, and the output end of NOT gate IC3 is connect by indicator light L2, resistance R4 with power cathode, NOT gate IC3's Output end is connect with the base stage of triode VT2, and the emitter of triode VT2 is connect with power cathode, the collector of triode VT2 It is connect by relay J with positive pole, there is that diode D is in parallel with relay J, the normally opened contact J-1 and alarm of relay J B series connection.
6. the monitoring system according to claim 1 for cast iron heat exchanger, it is characterized in that: in the dust Rose Box Filter screen for impurity screening is set.
7. a kind of monitoring method for cast iron heat exchanger, it is characterized in that including the following steps:
1) temperature and Smoke Detection are carried out to the smoke outlet of cast iron heat exchanger;
If 2) temperature is failure to actuate between the ceiling temperature and lower limit temperature of setting, if temperature is more than ceiling temperature, Alarm is issued, the first valve of smoke discharging pipe is simultaneously closed off, makes flue gas from auxiliary smoke exhaust pipe discharge, and open spray thrower to cigarette Gas carries out cooling dedusting;If temperature is lower than lower limit temperature, blower and spray thrower are opened, auxiliary outlet air is carried out;
3) if smog is more than the threshold value of setting, alarm is issued, and close the first valve of smoke discharging pipe, starts blower, be Flue gas opens spray thrower and cools down to flue gas ash removal from auxiliary smoke exhaust pipe discharge.
8. the monitoring method according to claim 7 for cast iron heat exchanger, it is characterized in that: working as temperature in step 2 More than setting ceiling temperature when, also monitor from auxiliary smoke exhaust pipe be discharged flue-gas temperature, if temperature is still more than setting Ceiling temperature stops the work of cast iron heat exchanger.
CN201811208815.3A 2018-10-17 2018-10-17 A kind of monitoring system and monitoring method for cast iron heat exchanger Pending CN109341896A (en)

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Application Number Priority Date Filing Date Title
CN201811208815.3A CN109341896A (en) 2018-10-17 2018-10-17 A kind of monitoring system and monitoring method for cast iron heat exchanger

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Application Number Priority Date Filing Date Title
CN201811208815.3A CN109341896A (en) 2018-10-17 2018-10-17 A kind of monitoring system and monitoring method for cast iron heat exchanger

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111982753A (en) * 2020-07-28 2020-11-24 青岛海尔空调器有限总公司 Method and system for detecting water drainage capacity of heat exchanger fin

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CN205829014U (en) * 2016-07-09 2016-12-21 北京华电国网电力设备有限公司 Overtemperature automatic alarm ring main unit
CN207324330U (en) * 2017-10-18 2018-05-08 绿地环保科技股份有限公司 A kind of bag-type dust flue gas cool-down automatic control system
CN209148182U (en) * 2018-10-17 2019-07-23 山东前田热能技术股份有限公司 A kind of monitoring system for cast iron heat exchanger

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Publication number Priority date Publication date Assignee Title
AT502443A1 (en) * 2005-09-01 2007-03-15 Make Charlotte Smoke filter for house chimney has filter insert with extractor fan discharging filtered air to ambient atmosphere
CN201237230Y (en) * 2008-05-16 2009-05-13 廊坊市三乐金属涂装有限公司 Multi-stage water screen desulfurizing and dedusting apparatus
CN102568172A (en) * 2010-12-18 2012-07-11 西安联友电子科技有限公司 System for remotely carrying out on-line monitoring on discharge concentration of waste gas dust discharged by desulfurizer
CN202171254U (en) * 2011-07-06 2012-03-21 高密市华龙板厂 Air supplying and smoke discharging device of boiler
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CN209148182U (en) * 2018-10-17 2019-07-23 山东前田热能技术股份有限公司 A kind of monitoring system for cast iron heat exchanger

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111982753A (en) * 2020-07-28 2020-11-24 青岛海尔空调器有限总公司 Method and system for detecting water drainage capacity of heat exchanger fin

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