CN109340577B - Self-powered intelligent voltage regulating system, voltage regulating method thereof and pipeline network communication system - Google Patents
Self-powered intelligent voltage regulating system, voltage regulating method thereof and pipeline network communication system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
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Abstract
本发明涉及一种自供电智能调压系统及其调压方法以及管道网络通讯系统，包括以调压柜为中心的区域通讯系统，调压柜中设有调压器、智能集成控制模块和管道发电装置，调压器的进出口处安装有电动阀；管道发电装置安装在燃气管道上，管道发电装置通过整流模块和充电保护模块与充电电池电连接，充电电池连接有电源电路。本发明通过压力变送器检测调压器进出口的压力，通过智能集成控制模块对阀门开度的自动调节，通过无线通讯模块实现了控制信号的传输和监控状态的反馈，简化了电气接线并实现了调压器的远程监控；设置了管道发电装置，为各种电子元件和电动执行装置供电，节省了能源。通过管理系统平台终端实现了智能化，为智慧城市建设奠定基础。
The present invention relates to a self-powered intelligent voltage regulating system and a voltage regulating method thereof and a pipeline network communication system, including a regional communication system centered on a voltage regulating cabinet, wherein a voltage regulator, an intelligent integrated control module and a pipeline power generation device are provided in the voltage regulating cabinet, and an electric valve is installed at the inlet and outlet of the voltage regulator; the pipeline power generation device is installed on a gas pipeline, and the pipeline power generation device is electrically connected to a rechargeable battery through a rectifier module and a charging protection module, and the rechargeable battery is connected to a power supply circuit. The present invention detects the pressure of the inlet and outlet of the voltage regulator through a pressure transmitter, automatically adjusts the valve opening through an intelligent integrated control module, realizes the transmission of control signals and the feedback of monitoring status through a wireless communication module, simplifies electrical wiring and realizes remote monitoring of the voltage regulator; a pipeline power generation device is provided to power various electronic components and electric actuators, saving energy. Intelligence is realized through a management system platform terminal, laying a foundation for the construction of a smart city.
Description
技术领域Technical Field
本发明涉及智慧燃气技术领域，尤其涉及一种自供电智能调压系统及其调压方法以及管道网络区域通讯系统。The present invention relates to the field of smart gas technology, and in particular to a self-powered intelligent pressure regulating system and a pressure regulating method thereof, and a pipeline network area communication system.
背景技术Background technique
燃气从上游输送到各用户需经过各压力等级调压后才能供用户使用，燃气压力的调整设备统称为调压器，各城市分别建设门站接收长输管线输送的天然气，压力为高压，由高中压调压器降低为中压后，输送到市区，再由调压器将中压降低为低压供用户使用，因各用户使用的压力要求不同，所以有不同型号的调压器，也就是不同压力等级和出口流量的调压器。Gas is transported from upstream to each user after being regulated at various pressure levels before it can be used by the user. The gas pressure adjustment equipment is collectively called a pressure regulator. Each city builds a gate station to receive natural gas transported by a long-distance pipeline. The pressure is high pressure, which is reduced to medium pressure by high and medium pressure regulators and then transported to the urban area. The pressure regulator then reduces the medium pressure to low pressure for users. Because the pressure requirements of each user are different, there are different types of pressure regulators, that is, pressure regulators with different pressure levels and outlet flow rates.
长期以来，各型号的调压设备型号全面，性能也较稳定，运行状况也较安全，但因各类原因发生的事故也时有发生，一是由于调压设备因长期未保养，零部件老化造成的故障；二是由于管线遭到破坏（挖掘机开挖时将管道挖断）时调压器发生故障，三是由于调压器是气压与机械联动，本身设计的功能不具备智能和远程控制功能，由于调压器正常运行需要有一定进口压力才能启动运行，当管道被挖断时，燃气大量泄漏，压力急聚下降，调压设备失灵不能自动关阀造成的事故；四是新建管道与已建管道对接过程中操作不当造成调压器失灵而发生的故障；五是维修或安装不正确造成的故障；六是各调压器、流量计、阀门、标志桩的无线通讯没有建立一个完整的通讯系统，单独建立费用高，基于上述的原因，研发智能调压设备及系统来弥补调压器本身的功能不足，利用调压柜建立区域通讯中心，同时解决了供电和集中通讯的问题，大幅降低通讯费用，为建设智慧燃气奠定了基础，也符合本质安全管理的需求。For a long time, various types of pressure regulating equipment have been available, with relatively stable performance and safe operation. However, accidents due to various reasons also occur from time to time. One is that the pressure regulating equipment fails due to long-term lack of maintenance and aging of parts; the second is that the pressure regulator fails when the pipeline is damaged (the pipeline is broken by the excavator); the third is that the pressure regulator is linked to air pressure and machinery, and its own design function does not have intelligent and remote control functions. Since the normal operation of the pressure regulator requires a certain inlet pressure to start running, when the pipeline is broken, a large amount of gas leaks, the pressure drops sharply, and the pressure regulating equipment fails and cannot automatically The first is the accident caused by the moving closing valve; the second is the failure of the pressure regulator caused by improper operation during the connection between the new pipeline and the existing pipeline; the third is the failure caused by incorrect maintenance or installation; the fourth is the failure of the pressure regulator caused by improper operation during the connection between the new pipeline and the existing pipeline; the fifth is the failure caused by improper maintenance or installation; the sixth is that the wireless communication of each pressure regulator, flow meter, valve, and marker has not established a complete communication system, and the cost of establishing a separate system is high. Based on the above reasons, intelligent pressure regulating equipment and systems are developed to make up for the insufficient functions of the pressure regulator itself, and a regional communication center is established using the pressure regulating cabinet. At the same time, the problems of power supply and centralized communication are solved, which greatly reduces the communication costs, lays the foundation for the construction of smart gas, and meets the needs of inherent safety management.
发明内容Summary of the invention
本发明所要解决的技术问题是提供一种能够节省电能且能够自动调压的自供电智能调压系统和调压方法以及管道网络区域通讯系统。The technical problem to be solved by the present invention is to provide a self-powered intelligent voltage regulation system and voltage regulation method and a pipeline network area communication system that can save electric energy and automatically regulate voltage.
为解决上述技术问题，本发明的技术方案是：一种自供电智能调压系统，包括智能调压柜，所述智能调压柜中设有调压器和过滤器、智能集成控制模块和管道发电装置，所述调压器的进出口处安装有电动阀，所述调压器上的切断阀设有由电动执行器控制可以开启或关闭的装置；In order to solve the above technical problems, the technical solution of the present invention is: a self-powered intelligent voltage regulating system, comprising an intelligent voltage regulating cabinet, in which a voltage regulator and a filter, an intelligent integrated control module and a pipeline power generation device are arranged, an electric valve is installed at the inlet and outlet of the voltage regulator, and a cut-off valve on the voltage regulator is provided with a device that can be opened or closed by an electric actuator;
所述调压器和过滤器的进口前方以及所述调压器出口后方的燃气管道上均安装有压力变送器和流量传感器；A pressure transmitter and a flow sensor are installed on the gas pipeline in front of the inlet of the pressure regulator and the filter and behind the outlet of the pressure regulator;
所述智能集成控制模块包括单片机，所述单片机的开关量输入端口电连接有控制按键，所述压力变送器电连接至所述单片机的模拟量输入端口，所述单片机的模拟量输入端口还电连接有流量传感器和温湿度传感器；所述电动阀电连接至所述单片机的开关量输出端口，所述单片机还电连接电机驱动模块，所述电动执行器与所述电机驱动模块电连接，所述单片机的串行通信接口电连接有无线通讯模块；The intelligent integrated control module includes a single-chip microcomputer, the switch input port of the single-chip microcomputer is electrically connected to a control button, the pressure transmitter is electrically connected to the analog input port of the single-chip microcomputer, and the analog input port of the single-chip microcomputer is also electrically connected to a flow sensor and a temperature and humidity sensor; the electric valve is electrically connected to the switch output port of the single-chip microcomputer, the single-chip microcomputer is also electrically connected to a motor drive module, the electric actuator is electrically connected to the motor drive module, and the serial communication interface of the single-chip microcomputer is electrically connected to a wireless communication module;
所述管道发电装置安装在与所述调压器连接的燃气管道上，所述管道发电装置通过整流、充电保护和智能供电模块与充电电池电连接，所述充电电池连接有为所述智能集成控制模块及其外部设备提供电源的电源电路。The pipeline power generation device is installed on the gas pipeline connected to the pressure regulator. The pipeline power generation device is electrically connected to the rechargeable battery through rectification, charging protection and intelligent power supply modules. The rechargeable battery is connected to a power circuit that provides power for the intelligent integrated control module and its external devices.
作为优选的技术方案，所述智能集成控制模块还电连接有智能门锁、人脸识别装置、放散阀气体检测装置、环境浸水检测装置、泄露报警装置和视频监控装置。As a preferred technical solution, the intelligent integrated control module is also electrically connected to a smart door lock, a face recognition device, a relief valve gas detection device, an environmental water immersion detection device, a leakage alarm device and a video monitoring device.
作为优选的技术方案，所述放散阀气体检测装置和所述无线通讯模块的天线安装在所述调压器的放散管上。As a preferred technical solution, the relief valve gas detection device and the antenna of the wireless communication module are installed on the relief pipe of the voltage regulator.
作为优选的技术方案，所述调压器出口管与主体联接的信号管上安装有电磁阀，所述电磁阀与智能集成控制模块电连接，通过电磁阀的开启和关闭来控制调压器的主体阀的开启或关闭。As a preferred technical solution, a solenoid valve is installed on the signal tube connecting the outlet pipe of the voltage regulator with the main body. The solenoid valve is electrically connected to the intelligent integrated control module, and the opening or closing of the main valve of the voltage regulator is controlled by opening and closing the solenoid valve.
作为优选的技术方案，所述智能集成控制模块、发电装置、充电模块均安装在防爆箱内，所述智能集成控制模块、发电装置和充电模块之间的连接线路外侧套设有防爆套管。As a preferred technical solution, the intelligent integrated control module, power generation device and charging module are all installed in an explosion-proof box, and an explosion-proof casing is provided on the outside of the connection line between the intelligent integrated control module, power generation device and charging module.
作为优选的技术方案，所述切断阀的电动执行器的控制电机是步进电机。As a preferred technical solution, the control motor of the electric actuator of the shut-off valve is a stepper motor.
作为优选的技术方案，所述管道发电装置还电连接有用于采集发电电压和电流的采集模块，所述采集模块与所述智能集成控制模块电连接。As a preferred technical solution, the pipeline power generation device is also electrically connected to a collection module for collecting power generation voltage and current, and the collection module is electrically connected to the intelligent integrated control module.
一种智能调压方法，包括以下步骤：An intelligent voltage regulation method comprises the following steps:
采集调压器进出口的压力值，根据所述压力值，调节调压器出口电动阀的开度使所述调压器出口的压力保持在预设的压力区间内；当所述压力值大于运行设定值时，关闭所述调压器出口电动阀，使所述调压器出口的燃气压力下降；当所述压力值低于所述运行设定值时，调压器出口电动阀开启至最大，使所述调压器出口的燃气流量增大，增大出口压力；当调压器进口压力急速下降，达到预警值时，关闭调压器及进出口电动阀；当管道发电装置的电流达到预定值时，关闭调压器及进出口电动阀；部分型号的调压器可通过关闭出口信号管中的电磁阀来关闭调压器主体阀。The pressure values at the inlet and outlet of the pressure regulator are collected, and according to the pressure values, the opening of the electric valve at the outlet of the pressure regulator is adjusted so that the pressure at the outlet of the pressure regulator is maintained within a preset pressure range; when the pressure value is greater than the operating set value, the electric valve at the outlet of the pressure regulator is closed to reduce the gas pressure at the outlet of the pressure regulator; when the pressure value is lower than the operating set value, the electric valve at the outlet of the pressure regulator is opened to the maximum to increase the gas flow at the outlet of the pressure regulator and increase the outlet pressure; when the inlet pressure of the pressure regulator drops rapidly and reaches the warning value, the pressure regulator and the inlet and outlet electric valves are closed; when the current of the pipeline power generation device reaches a predetermined value, the pressure regulator and the inlet and outlet electric valves are closed; some models of pressure regulators can close the main valve of the pressure regulator by closing the solenoid valve in the outlet signal tube.
一种自供电智能调压系统的管道网络区域通讯系统，还包括互联网智能流量计、智能阀门井、智能标志桩和管理系统平台终端，所述自供电智能调压系统的智能集成控制模块通过无线通讯模块与所述管理系统平台终端进行数据通讯，所述互联网智能流量计、智能阀门井、智能标志桩均电连接有无线通信设备，所述互联网智能流量计、智能阀门井、智能标志桩均通过所述无线通信设备与所述管理系统平台终端进行数据通讯。A pipeline network area communication system of a self-powered intelligent pressure regulating system, further comprising an Internet intelligent flow meter, an intelligent valve well, an intelligent marker pile and a management system platform terminal. The intelligent integrated control module of the self-powered intelligent pressure regulating system communicates data with the management system platform terminal via a wireless communication module. The Internet intelligent flow meter, the intelligent valve well and the intelligent marker pile are all electrically connected to a wireless communication device. The Internet intelligent flow meter, the intelligent valve well and the intelligent marker pile communicate data with the management system platform terminal via the wireless communication device.
一种通过采集安装于调压器上的压力变送器的压力数据和发电装置的电流、电压值以及其他数据综合识别管道破裂和调压器故障的装置和系统。A device and system for comprehensively identifying pipeline rupture and voltage regulator failure by collecting pressure data from a pressure transmitter installed on the voltage regulator and current, voltage values and other data from a power generation device.
本发明通过压力变送器检测调压器进出口的压力，通过智能集成控制模块实现了对切断阀开度的自动调节，能够智能识别管道被挖断的事故，并自动进行处理。通过无线通讯模块实现了控制信号的传输和监控状态的反馈，简化了电气接线并实现了调压器的远程监控；由于设置了管道发电装置，为各种电子元件和电动执行装置供电，节省了能源。The present invention detects the pressure of the inlet and outlet of the voltage regulator through a pressure transmitter, realizes automatic adjustment of the opening of the cut-off valve through an intelligent integrated control module, can intelligently identify the accident of the pipeline being cut, and automatically handle it. The transmission of control signals and feedback of monitoring status are realized through a wireless communication module, which simplifies electrical wiring and realizes remote monitoring of the voltage regulator; since a pipeline power generation device is set up, it supplies power to various electronic components and electric actuators, saving energy.
通过管理系统平台终端与调压器工作现场通过无线通讯的方式进行数据传输，实现了智能化，为智慧城市的建设奠定基础。By transmitting data via wireless communication between the management system platform terminal and the voltage regulator work site, intelligence is achieved, laying the foundation for the construction of smart cities.
本发明能够远程操控调压器，使调压器的控制实现远程控制，当发生燃气管道大量泄漏突发状况时，管理人员能够短时间内迅速控制事态的发展，实现自动和远程控制，极大限度的减少因燃气泄漏造成的损失。同时能够实时掌握调压器、流量计、阀门和各种检测设备的实时工作状态；在燃气管道上安装了管道发电装置，通过管道内的气流流动带动叶轮发电，为各种电子元件和电动设备供电，节省了能源；保障了安全，综合管理平台终端与调压器工作现场通过无线通讯的方式进行数据传输，为采集燃气设备的数据传输提供了简便、经济、可靠的最佳方案，简化了设备的电气接线，节省了通讯费用和安装维护的成本。The present invention can remotely control the voltage regulator, so that the voltage regulator can be remotely controlled. When a sudden large-scale gas pipeline leak occurs, the management personnel can quickly control the development of the situation in a short time, realize automatic and remote control, and greatly reduce the losses caused by gas leakage. At the same time, the real-time working status of the voltage regulator, flow meter, valve and various detection equipment can be grasped in real time; a pipeline power generation device is installed on the gas pipeline, and the air flow in the pipeline drives the impeller to generate electricity, which supplies power to various electronic components and electric equipment, saving energy; ensuring safety, the integrated management platform terminal and the voltage regulator work site transmit data through wireless communication, providing a simple, economical and reliable optimal solution for collecting data transmission of gas equipment, simplifying the electrical wiring of the equipment, and saving communication costs and installation and maintenance costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1是本发明自供电智能调压系统实施例的结构示意图；FIG1 is a schematic structural diagram of an embodiment of a self-powered intelligent voltage regulation system of the present invention;
图2是本发明自供电智能调压系统实施例中智能集成控制模块的电气原理图；FIG2 is an electrical schematic diagram of an intelligent integrated control module in an embodiment of a self-powered intelligent voltage regulation system of the present invention;
图3是本发明自供电智能调压系统的管道网络区域通讯系统实施例的结构示意图；3 is a schematic diagram of the structure of an embodiment of a pipeline network area communication system of a self-powered intelligent voltage regulation system of the present invention;
图中：1-管道发电装置；2-调压器；21-切断阀；3-充电电池；4-智能集成控制模块；5-燃气管道；51-电动阀；52-流量计数据端口；53-压力传感器；54-放散阀；55-放散管；56-信号管；57-电磁阀。In the figure: 1- pipeline power generation device; 2- pressure regulator; 21- cut-off valve; 3- rechargeable battery; 4- intelligent integrated control module; 5- gas pipeline; 51- electric valve; 52- flow meter data port; 53- pressure sensor; 54- relief valve; 55- relief pipe; 56- signal pipe; 57- solenoid valve.
具体实施方式Detailed ways
如图1至图3共同所示，一种自供电智能调压系统，包括智能调压柜，智能调压柜中设有调压器1和过滤器、智能集成控制模块4和管道发电装置1，调压器2的进出口处安装有电动阀51，调压器2上的切断阀21设有由电动执行器控制可以开启或关闭的装置。As shown in Figures 1 to 3, a self-powered intelligent voltage regulating system includes an intelligent voltage regulating cabinet, in which a voltage regulator 1 and a filter, an intelligent integrated control module 4 and a pipeline power generation device 1 are provided, an electric valve 51 is installed at the inlet and outlet of the voltage regulator 2, and a shut-off valve 21 on the voltage regulator 2 is provided with a device that can be opened or closed by an electric actuator.
调压器2和过滤器的进口前方以及调压器2出口后方的燃气管道5上均安装有压力变送器52、流量计及流量计数据端口52。A pressure transmitter 52 , a flow meter and a flow meter data port 52 are installed on the gas pipeline 5 in front of the inlet of the pressure regulator 2 and the filter and behind the outlet of the pressure regulator 2 .
管道发电装置1安装在与调压器2连接的燃气管道5上，所述管道发电装置通过整流、充电保护和智能供电模块与充电电池电连接，充电电池连接有为智能集成控制模块4及其外部设备提供电源的电源电路。The pipeline power generation device 1 is installed on the gas pipeline 5 connected to the voltage regulator 2. The pipeline power generation device is electrically connected to the rechargeable battery through rectification, charging protection and intelligent power supply modules. The rechargeable battery is connected to a power circuit that provides power for the intelligent integrated control module 4 and its external devices.
如图2所示，智能集成控制模块包括单片机，本实施例中，单片机是STM32系列单片机，单片机的开关量输入端口电连接有控制按键，压力变送器电连接至单片机的模拟量输入端口，单片机的模拟量输入端口还电连接有流量传感器和温湿度传感器；电动阀电连接至单片机的开关量输出端口，单片机还电连接电机驱动模块，电动执行器与电机驱动模块电连接，单片机的串行通信接口电连接有无线通讯模块。As shown in Figure 2, the intelligent integrated control module includes a single-chip microcomputer. In this embodiment, the single-chip microcomputer is an STM32 series single-chip microcomputer. The switch input port of the single-chip microcomputer is electrically connected to a control button, the pressure transmitter is electrically connected to the analog input port of the single-chip microcomputer, and the analog input port of the single-chip microcomputer is also electrically connected to a flow sensor and a temperature and humidity sensor; the electric valve is electrically connected to the switch output port of the single-chip microcomputer, the single-chip microcomputer is also electrically connected to the motor drive module, the electric actuator is electrically connected to the motor drive module, and the serial communication interface of the single-chip microcomputer is electrically connected to a wireless communication module.
智能集成控制模块还电连接有智能门锁、人脸识别装置、放散阀气体检测装置、环境浸水检测装置、泄露报警装置和视频监控装置。The intelligent integrated control module is also electrically connected to an intelligent door lock, a face recognition device, a relief valve gas detection device, an environmental water immersion detection device, a leakage alarm device and a video monitoring device.
放散阀54的气体检测装置和无线通讯模块的天线安装在调压器2的放散管55上。The gas detection device of the relief valve 54 and the antenna of the wireless communication module are installed on the relief pipe 55 of the pressure regulator 2 .
优选的，调压器2出口管与主体联接的信号管56上还安装有电磁阀57，电磁阀57与智能集成控制模块电连接，通过电磁阀57的开启和关闭来控制调压器2的主体阀的开启或关闭。Preferably, a solenoid valve 57 is also installed on the signal tube 56 connecting the outlet pipe of the voltage regulator 2 and the main body. The solenoid valve 57 is electrically connected to the intelligent integrated control module, and the opening or closing of the main valve of the voltage regulator 2 is controlled by opening and closing the solenoid valve 57.
智能集成控制模块、发电装置、充电模块均安装在防爆箱内，智能集成控制模块、发电装置和充电模块之间的连接线路外侧套设有防爆套管。The intelligent integrated control module, the power generation device and the charging module are all installed in an explosion-proof box, and an explosion-proof casing is provided on the outside of the connection line between the intelligent integrated control module, the power generation device and the charging module.
本实施例中，切断阀的电动执行器的控制电机优选为步进电机。In this embodiment, the control motor of the electric actuator of the shut-off valve is preferably a stepper motor.
本实施例中，管道流量的检测也可以利用管道发电装置经过软件来实现计量与流量计进行对比校对。管道发电装置1还电连接有用于采集发电电压和电流的采集模块，采集模块与智能集成控制模块电连接。智能集成控制模块通过采集发电机的电压或电流值的变化，计算流量，通过流量变化来判断出口管网断裂的事故，计算出的流量数据提供给管理系统平台终端智能分析。In this embodiment, the detection of pipeline flow can also be achieved by using the pipeline power generation device through software to measure and compare with the flow meter. The pipeline power generation device 1 is also electrically connected to a collection module for collecting power generation voltage and current, and the collection module is electrically connected to the intelligent integrated control module. The intelligent integrated control module calculates the flow by collecting the change in the voltage or current value of the generator, and judges the accident of the outlet pipeline network rupture through the change in the flow, and provides the calculated flow data to the management system platform terminal for intelligent analysis.
一种智能调压方法，包括以下步骤：An intelligent voltage regulation method comprises the following steps:
采集调压器进出口的压力值，根据所述压力值，调节切断阀的开度使所述调压器出口的压力保持在预设的压力区间内；当所述压力值大于运行设定值时，关闭所述调压器出口电动阀，使所述调压器出口压力下降；当所述压力值低于所述运行设定值时，调压器出口电动阀开启至最大，使所述调压器出口的流量增大，增大出口压力；当调压器进口压力急速下降，达到预警值时，关闭调压器进出口电动阀；当管道发电装置的电流达到预定值时，关闭调压器进出口电动阀；部分型号的调压器可通过关闭出口信号管中的电磁阀来关闭调压器主体阀。The pressure values at the inlet and outlet of the voltage regulator are collected, and according to the pressure values, the opening of the cut-off valve is adjusted to keep the pressure at the outlet of the voltage regulator within a preset pressure range; when the pressure value is greater than the operation set value, the voltage regulator outlet electric valve is closed to reduce the pressure at the outlet of the voltage regulator; when the pressure value is lower than the operation set value, the voltage regulator outlet electric valve is opened to the maximum to increase the flow at the outlet of the voltage regulator and increase the outlet pressure; when the inlet pressure of the voltage regulator drops rapidly and reaches the warning value, the inlet and outlet electric valves of the voltage regulator are closed; when the current of the pipeline power generation device reaches a predetermined value, the inlet and outlet electric valves of the voltage regulator are closed; some models of voltage regulators can close the voltage regulator main valve by closing the solenoid valve in the outlet signal tube.
智能集成控制模块控制出口电动阀调节出口阀的开启度，控制出口压力。当故障排除后，通过智能集成控制模块的远程通讯系统控制的电动装置可远程开启切断阀。The intelligent integrated control module controls the outlet electric valve to adjust the opening degree of the outlet valve and control the outlet pressure. When the fault is eliminated, the electric device controlled by the remote communication system of the intelligent integrated control module can remotely open the cut-off valve.
如图3所示，一种自供电智能调压系统的管道网络区域通讯系统，还包括互联网智能流量计、智能阀门井、智能标志桩和管理系统平台终端，自供电智能调压系统通过无线通讯模块与管理系统平台终端进行数据通讯，互联网智能流量计、智能阀门井、智能标志桩均电连接有无线通信设备，互联网智能流量计、智能阀门井、智能标志桩均通过无线通信设备与管理系统平台终端进行数据通讯。As shown in Figure 3, a pipeline network area communication system of a self-powered intelligent pressure regulating system also includes an Internet intelligent flow meter, an intelligent valve well, an intelligent marker pile and a management system platform terminal. The self-powered intelligent pressure regulating system communicates data with the management system platform terminal through a wireless communication module. The Internet intelligent flow meter, the intelligent valve well, and the intelligent marker pile are all electrically connected to a wireless communication device. The Internet intelligent flow meter, the intelligent valve well, and the intelligent marker pile all communicate data with the management system platform terminal through the wireless communication device.
区域通讯系统还包括与民用户无线远程燃气表之间无线通讯的功能，无线远程燃气表由楼幢集中器接收无线信号，再由发射装置与互联网联接。智能调压柜通讯模块直接通与楼幢集中器进行无线通讯，并通过互联网传输给管理系统平台终端，从而代替无线远程表的发射装置。The regional communication system also includes the function of wireless communication with wireless remote gas meters of civilian users. The wireless remote gas meters receive wireless signals from the building concentrator and then connect to the Internet through the transmitter. The communication module of the intelligent voltage regulating cabinet directly communicates wirelessly with the building concentrator and transmits it to the management system platform terminal through the Internet, thereby replacing the transmitter of the wireless remote meter.
互联网智能流量计、智能阀门井、智能标志桩相互之间通过所述无线通信设备相互通讯。The Internet intelligent flow meter, intelligent valve well, and intelligent marker pile communicate with each other through the wireless communication device.
一种通过采集安装于调压器上的压力变送器的压力数据和发电装置的电流、电压值以及其他数据综合识别管道破裂和调压器故障的装置和系统。A device and system for comprehensively identifying pipeline rupture and voltage regulator failure by collecting pressure data from a pressure transmitter installed on the voltage regulator and current, voltage values and other data from a power generation device.
本发明中，具体功能和工作原理如下：In the present invention, the specific functions and working principles are as follows:
1.自供电智能调压系统1. Self-powered intelligent voltage regulation system
管道发电装置与充电电池电连接，通过充电保护模块，充电和供电智能切换，调压器安装有防爆的电动执行器，防爆的压力变送器、放散阀监测装置、温度检测、流量数据传输、泄漏报警、视频监控等传感设备；传感设备将数据传输给智能控制集成模块，智能控制集成模块根据预设程序，智能处理操作切断阀的电动执行器、远程控制调压器进出口的电动阀，当调压器出现故障时，通过智能控制集成模块能够自动控制调压器的电动阀门，通过控制电动阀门的开度来调节出口压力，从而达到智能处理调压器故障和管网出现的突发事故的目的，同时也具有远程控制调压器的功能。通过控制调压器进出口的电动阀门，可远程控制调压器的开启和关闭。The pipeline power generation device is electrically connected to the rechargeable battery. Through the charging protection module, the charging and power supply are intelligently switched. The voltage regulator is equipped with explosion-proof electric actuators, explosion-proof pressure transmitters, relief valve monitoring devices, temperature detection, flow data transmission, leakage alarm, video monitoring and other sensor equipment; the sensor equipment transmits data to the intelligent control integrated module, which intelligently processes the electric actuator of the cut-off valve and remotely controls the electric valves of the inlet and outlet of the voltage regulator according to the preset program. When the voltage regulator fails, the electric valve of the voltage regulator can be automatically controlled by the intelligent control integrated module, and the outlet pressure can be adjusted by controlling the opening of the electric valve, so as to achieve the purpose of intelligently handling the voltage regulator failure and sudden accidents in the pipeline network, and also has the function of remotely controlling the voltage regulator. By controlling the electric valves at the inlet and outlet of the voltage regulator, the opening and closing of the voltage regulator can be remotely controlled.
智能控制集成模块电连接有无线通讯模块、泄漏报警器、火灾报警模块、视频监控模块等，能够通过内设程序对压力变送器数据进行智能处理，智能集成控制模块还可以对管道发电装置进行识别、通过电流的变化来判断流量的大小，超过预定值时可报警和自动关闭调压器，以处理出口管道断裂的事故。通过扫码开调压柜和箱锁、安装有人像识别模块，可以通过二维码登录管理系统平台终端，查看调压器资料及周围设施通讯中转、巡查和维修记录等。The intelligent control integrated module is electrically connected with a wireless communication module, a leakage alarm, a fire alarm module, a video monitoring module, etc. It can intelligently process the pressure transmitter data through the built-in program. The intelligent integrated control module can also identify the pipeline power generation device and judge the flow rate by the change of current. When it exceeds the preset value, it can alarm and automatically shut down the voltage regulator to deal with the accident of the outlet pipeline rupture. By scanning the code to open the voltage regulating cabinet and the box lock, and installing the human face recognition module, you can log in to the management system platform terminal through the QR code to view the voltage regulator information and the communication transfer, inspection and maintenance records of the surrounding facilities.
智能集成控制模块可根据调压器安装的压力变送器采集压力信号自动操作调压器的进出口电动阀。智能集成控制模块通过内部程序设置进、出口压力上、下限报警和自动关闭功能，超压达到上限时自动关闭调压器进出口电动阀，欠压达到下限时自动关闭进出口电动阀，防止管道被挖断时，造成空气进入管网，大面积低压管网进行燃气置换的事故。The intelligent integrated control module can automatically operate the inlet and outlet electric valves of the pressure regulator according to the pressure signal collected by the pressure transmitter installed on the pressure regulator. The intelligent integrated control module sets the upper and lower limit alarms and automatic shutdown functions of the inlet and outlet pressures through internal programs. When the overpressure reaches the upper limit, the inlet and outlet electric valves of the pressure regulator are automatically closed, and when the underpressure reaches the lower limit, the inlet and outlet electric valves are automatically closed to prevent air from entering the pipeline network when the pipeline is dug up, and the accident of gas replacement in a large area of low-pressure pipeline network.
2. 管理系统平台终端2. Management system platform terminal
管理系统平台终端，包括数据库、系统软件、手机APP软件平台、显示屏等。接收区域调压柜智能集成控制模块集中或各个单元独立发送的信息数据，智能集成控制模块具有现场操作模式，可现场控制调压器电动阀，同时也可进行无线远程操作。通过管理系统平台终端或手机APP向区域调压器的智能集成控制模块的通讯接收部分发送控制指令，开启和关闭调压器的进出口电动阀，在安全的条件下，通过电动执行器远程开启切断阀。The management system platform terminal includes database, system software, mobile APP software platform, display screen, etc. It receives information data sent by the intelligent integrated control module of the regional voltage regulator cabinet or each unit independently. The intelligent integrated control module has an on-site operation mode, which can control the electric valve of the voltage regulator on-site, and can also be operated wirelessly remotely. Through the management system platform terminal or mobile APP, control instructions are sent to the communication receiving part of the intelligent integrated control module of the regional voltage regulator to open and close the inlet and outlet electric valves of the voltage regulator. Under safe conditions, the shut-off valve is remotely opened through the electric actuator.
3. 管道网络区域通讯系统3. Pipeline network regional communication system
管道网络区域网络通讯系统包括：在各周边的工商用户的调压器、流量计、阀门、标志桩和民用表加装无线通讯模块，（部分已具有无线通讯功能，可与其信号对接）如：LoRaLAN模式、NB模式、互联网等模式以及今后最新通讯方式，以小区调压柜的为网络区域中心，采集周边信息并发送到管理系统平台终端，由管理系统平台终端对各单元传送的数据作更高级的分析和处理，将操作指令再分发到各个单元设备执行，各单元设备相互之间无线或有线通讯。The pipeline network area network communication system includes: installing wireless communication modules on the pressure regulators, flow meters, valves, markers and civil meters of surrounding industrial and commercial users (some of them already have wireless communication functions and can be connected with their signals), such as: LoRaLAN mode, NB mode, Internet mode and other modes as well as the latest communication methods in the future. The community pressure regulating cabinet is used as the network area center to collect surrounding information and send it to the management system platform terminal. The management system platform terminal performs more advanced analysis and processing on the data transmitted by each unit, and redistributes the operation instructions to each unit device for execution. Each unit device communicates with each other wirelessly or wired.
管理系统平台终端采集各区域调压器、楼幢调压器远传数据、各流量计的数据、各阀门的压力泄漏报警、开关状态、各标志桩泄漏报警、挖掘机械侵入情况以及高中压站、门站、分输站的数据远传装置以及管网末端压力远传数据。管理系统平台终端能够通过管网压力的变化，分析出管网的负荷情况，为合理规划管网以及管径的设计提供依据，通过管道压力的异常变化，能判断出第三方对管网破坏的地点和时间，并迅速作出反应，是完善智慧燃气的重要的监控系统。The management system platform terminal collects remote data of pressure regulators in each area and building, data of each flow meter, pressure leakage alarm of each valve, switch status, leakage alarm of each marker pile, intrusion of excavators, and remote data transmission devices of high and medium pressure stations, gate stations, and distribution stations, as well as remote pressure transmission data of the pipe network terminal. The management system platform terminal can analyze the load of the pipe network through changes in pipe network pressure, provide a basis for reasonable planning of the pipe network and design of pipe diameters, and judge the location and time of third-party damage to the pipe network through abnormal changes in pipeline pressure, and respond quickly. It is an important monitoring system for improving smart gas.
实现供销差管理，区域调压器上的流量计数据、各工商用户的流量计，场站流量计、LNG储罐液位数据、地磅数据、加气站数据、门站进气总流量计数据等进气（液）计量总数据，销气（液）量数据、管网碰接放散量统计、第三方破坏统计量数据等，通过供销差计算程序公式自动生成供销差数据，能够自动统计日、月、年的供销差值，及时找出原因，解决问题。Realize the supply and sales difference management, including the flow meter data on the regional pressure regulator, the flow meters of each industrial and commercial user, the field flow meter, the LNG storage tank level data, the weighing scale data, the gas station data, the gate station total air intake flow meter data and other total air (liquid) metering data, the gas (liquid) sales volume data, the pipeline connection release volume statistics, the third-party damage statistics data, etc. The supply and sales difference data are automatically generated through the supply and sales difference calculation program formula, which can automatically count the daily, monthly and annual supply and sales difference values, find out the reasons in time and solve the problems.
实现管网巡查监控，存储智能标志桩、阀门、调压器、流量计的巡检、维修和保养记录，并自动生成报表。Realize pipeline network inspection and monitoring, store inspection, repair and maintenance records of smart markers, valves, pressure regulators and flow meters, and automatically generate reports.
对管网事故、调压器故障进行分析，通过管网压力的变化，分析出管网的故障和调压器的故障，判断出管道被挖断的位置，第一时间发出警报，提醒相关人员处理，能够通过过滤器的前后压力辨识过滤器故障，通过进出口压力的波动情况辨识管网和调压器的故障。Analyze pipeline accidents and pressure regulator failures. By analyzing the changes in pipeline pressure, analyze the pipeline failures and pressure regulator failures, determine the location where the pipeline is dug, and issue an alarm immediately to remind relevant personnel to deal with it. It can identify filter failures through the pressure before and after the filter, and identify pipeline and pressure regulator failures through fluctuations in inlet and outlet pressures.
以上显示和描述了本发明的基本原理、主要特征及本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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