Disclosure of Invention
The invention aims to provide wear-resistant sound-insulation wallpaper and a preparation method thereof, and the wallpaper has wear-resistant sound-insulation effects.
The technical purpose of the invention is realized by the following technical scheme:
a wear-resistant sound-insulation wallpaper comprises a non-setting adhesive layer, a release paper layer and a wear-resistant sound-insulation layer; the wear-resistant sound insulation layer consists of non-woven fabrics and a wear-resistant sound insulation film; the wear-resistant sound-insulating film is prepared from the following components: 20-35 parts of Zr-MOF powder, 30-50 parts of carbon nano fibers, 20-30 parts of an organic silicon adhesive and 50-70 parts of an organic solvent; the chemical formula of the Zr-MOF powder is Zr6O4(OH)4(CO2)12. Chemical formula is Zr6O4(OH)4(CO2)12The Zr-MOF powder has a frame collapse temperature higher than 500 ℃, and has good water resistance and acid and alkali resistance. Highly symmetrical inorganic metal structural unit Zr6O4(OH)4The octahedron and the ginger-taylor effect formed between the octahedron nucleus and the ligand carboxylic acid oxygen atom obviously improve the stability of the octahedron.
Further, the preparation method of the Zr-MOF powder comprises the following steps: adding metal zirconium salt and an organic ligand into the ionic liquid, adding a regulator, stirring at room temperature for 3-6h, adding ethanol, continuously stirring for 0.5-2.5h, centrifugally separating, and drying the solid to obtain Zr-MOF powder.
Further, the metallic zirconium salt is any one of zirconium oxychloride octahydrate, zirconium n-propoxide or zirconium tetraethoxide.
Further, the organic ligand is any one of 2-aminoterephthalic acid, 2-nitroterephthalic acid or 2-bromoterephthalic acid; the ionic liquid is any one of 1-hexyl-3-methylimidazole sodium chloride, 1-octyl-3-methylimidazole sodium chloride or 1-decyl-3-methylimidazole sodium chloride. By adopting the organic ligand with relatively large steric hindrance, the dissolubility of the Zr-MOF powder in an organic solvent can be effectively improved, so that the Zr-MOF powder is dispersed in the carbon nano-fibers and the adhesive more uniformly.
Further, the nanofiber diameter of the carbon nanofiber is 20nm to 50 nm. If the diameter is less than 20nm, mesoporous channels of the Zr-MOF powder are easily blocked, so that the sound insulation effect of the Zr-MOF is influenced; if it exceeds 50nm, the adhesion and growth of the abrasion resistant and soundproof layer on the nonwoven fabric are inhibited at the time of electrospinning.
Further, the organic silicon adhesive is a silicon resin adhesive and consists of 20-30 parts of methyl phenolic resin, 15-25 parts of polyvinyl butyral and 30-45 parts of polyvinyl siloxane. The silicone adhesive prepared according to the component proportion has excellent stability of organic silicon and excellent mechanical properties of organic resin, can bond inorganic metal frames and carbon nanofibers, enhances the carbon nanofibers and inorganic metal frameworks (namely Zr-MOF), and has excellent wear resistance.
Further, the organic solvent is any one or a mixture of two of ethylene glycol, DMF or N-methyl pyrrolidone.
Further, the thickness of the wear-resistant sound-insulating film is 100nm-300 nm.
Further, the preparation method of the wear-resistant sound insulation layer comprises the following steps:
step 1, adding the Zr-MOF powder and the carbon nano-fibers into an organic solvent at normal temperature, and stirring to obtain a mixture;
step 2, adding an organic adhesive into the mixture obtained in the step 1 at normal temperature, and continuously stirring to obtain a suspension;
and 3, forming a wear-resistant sound-insulating film by using the suspension obtained in the step 2 in an electrostatic spinning mode, and coating the wear-resistant sound-insulating film on the non-woven fabric to form the wear-resistant sound-insulating layer.
And further, the preparation method of the wear-resistant sound-insulation wallpaper comprises the step of laminating the release paper layer, the self-adhesive layer and the wear-resistant sound-insulation layer by using a laminating machine to form the wear-resistant sound-insulation wallpaper.
Through adopting above-mentioned technical scheme, this application merges wearing layer and puigging into the one deck, when showing the thickness that reduces the wall paper, has effectively overcome the problem of the functional effect mutual interference between wearing layer and the puigging, obtains the wall paper that wear-resisting syllable-dividing effect is better.
In conclusion, the invention has the following beneficial effects:
1. adopts the chemical formula of Zr6O4(OH)4(CO2)12The Zr-MOF powder has excellent stability, and the wear resistance of the wallpaper is effectively improved; at the same time it is richThe mesoporous pore channel remarkably improves the specific surface area, and compared with sound absorbing materials such as macroporous sound absorbing cotton and microporous zeolite, the mesoporous pore channel can effectively absorb more sound waves, so that a better sound absorbing effect is achieved; meanwhile, the organic micromolecules in the air can be adsorbed, and the additional effects of absorbing formaldehyde and peculiar smell and purifying the air are achieved.
2. The carbon chain nano fiber obtained by oxidizing and sintering the polymer nano fiber at high temperature is adopted, so that the carbon chain nano fiber has high strength modulus, the wear-resistant sound-insulation wallpaper provided by the invention has extremely strong wear resistance and tensile resistance, meanwhile, the carbon nano fiber has the inherent property of a carbon material and the soft processability of textile fiber, and due to the inherent property of the carbon material, the carbon nano fiber can generate electrostatic interaction with non-woven fabric, so that the carbon nano fiber has extremely strong bonding capability with the non-woven fabric, is more firmly combined with the non-woven fabric, and is not easy to fall off and layer.
Detailed Description
The present invention will be described in further detail below.
A wear-resistant sound-insulation wallpaper comprises a non-setting adhesive layer, a release paper layer and a wear-resistant sound-insulation layer; the wear-resistant sound insulation layer consists of non-woven fabrics and a wear-resistant sound insulation film; the wear-resistant sound-insulating film is prepared from the following components: 20-35 parts of Zr-MOF powder, 30-50 parts of carbon nano fibers, 20-30 parts of an organic silicon adhesive and 50-70 parts of an organic solvent; the chemical formula of the Zr-MOF powder is Zr6O4(OH)4(CO2)12。
As a preferred scheme, the preparation method of the Zr-MOF powder comprises the following steps: adding metal zirconium salt and an organic ligand into the ionic liquid, adding a regulator, stirring at room temperature for 3-6h, adding ethanol, continuously stirring for 0.5-2.5h, centrifugally separating, and drying the solid to obtain Zr-MOF powder.
Preferably, the zirconium metal salt is any one of zirconium oxychloride octahydrate, zirconium n-propoxide or zirconium tetraethoxide.
As a preferred scheme, the organic ligand is any one of 2-aminoterephthalic acid, 2-nitroterephthalic acid or 2-bromoterephthalic acid; the ionic liquid is any one of 1-hexyl-3-methylimidazole sodium chloride, 1-octyl-3-methylimidazole sodium chloride or 1-decyl-3-methylimidazole sodium chloride.
Preferably, the carbon nanofibers have a nanofiber diameter of 20nm to 50 nm.
As a preferable scheme, the organic silicon adhesive is a silicone resin adhesive and consists of 20-30 parts of methyl phenolic resin, 15-25 parts of polyvinyl butyral and 30-45 parts of polyvinyl siloxane.
As a preferable scheme, the organic solvent is any one or a mixture of two of ethylene glycol, DMF or N-methylpyrrolidone.
Preferably, the thickness of the wear-resistant sound-insulating film is 100nm to 300 nm.
As a preferable scheme, the preparation method of the wear-resistant sound-insulating layer comprises the following steps:
step 1, adding the Zr-MOF powder and the carbon nano-fibers into an organic solvent at normal temperature, and stirring to obtain a mixture;
step 2, adding an organic adhesive into the mixture obtained in the step 1 at normal temperature, and continuously stirring to obtain a suspension;
and 3, forming a wear-resistant sound-insulating film by using the suspension obtained in the step 2 in an electrostatic spinning mode, and coating the wear-resistant sound-insulating film on the non-woven fabric to form the wear-resistant sound-insulating layer.
As a preferred scheme, the preparation method of the wear-resistant sound-insulation wallpaper is that the release paper layer, the non-drying glue layer and the wear-resistant sound-insulation layer are pressed by a pressing machine to form the wear-resistant sound-insulation wallpaper.
Example 1
Step 1. preparation of Zr-MOF
Adding 10 parts of zirconium oxychloride octahydrate and 35 parts of 2-aminoterephthalic acid into 40 parts of 1-hexyl-3-methylimidazole sodium chloride, adding 1 part of glacial acetic acid, stirring at room temperature for 3-6h, adding 20 parts of ethanol, continuously stirring for 0.5h, centrifugally separating, and drying the solid to obtain Zr-MOF powder.
Step 2, adding 20 parts of Zr-MOF powder obtained in the step 1 and 30 parts of carbon nano fibers into 50 parts of DMF at normal temperature, and stirring to obtain a mixture;
step 3, adding 20 parts of organic silicon adhesive into the mixture obtained in the step 2 at normal temperature, and continuously stirring to obtain a suspension;
and 4, forming a wear-resistant sound-insulating film by using the suspension obtained in the step 3 in an electrostatic spinning mode, and coating the wear-resistant sound-insulating film on the non-woven fabric to form the wear-resistant sound-insulating layer.
And 5, pressing the wear-resistant sound-insulating layer, the non-drying adhesive layer and the release paper layer obtained in the step 4 together through a pressing machine to obtain the wear-resistant sound-insulating wallpaper, wherein the thickness of the wear-resistant sound-insulating wallpaper is 87-90 microns.
Example 2
Step 1. preparation of Zr-MOF
Adding 15 parts of zirconium n-propoxide and 40 parts of 2-nitroterephthalic acid into 45 parts of 1-octyl-3 methylimidazole sodium chloride, adding 1 part of glacial acetic acid, stirring at room temperature for 3-6h, adding 30 parts of ethanol, continuously stirring for 2.5h, centrifugally separating, and drying the solid to obtain Zr-MOF powder.
Step 2, adding 35 parts of Zr-MOF powder obtained in the step 1 and 50 parts of carbon nano fibers into 70 parts of ethylene glycol at normal temperature, and stirring to obtain a mixture;
step 3, adding 30 parts of organic silicon adhesive into the mixture obtained in the step 2 at normal temperature, and continuously stirring to obtain a suspension;
and 4, forming a wear-resistant sound-insulating film by using the suspension obtained in the step 3 in an electrostatic spinning mode, and coating the wear-resistant sound-insulating film on the non-woven fabric to form the wear-resistant sound-insulating layer.
And 5, pressing the wear-resistant sound-insulating layer, the non-drying adhesive layer and the release paper layer obtained in the step 4 together through a pressing machine to obtain the wear-resistant sound-insulating wallpaper, wherein the thickness of the wear-resistant sound-insulating wallpaper is 82-84 micrometers.
Example 3
Step 1. preparation of Zr-MOF
Adding 20 parts of zirconium tetraethoxide and 35 parts of 2-bromoterephthalic acid into 1-decyl-3-methylimidazole sodium chloride, adding 1 part of glacial acetic acid, stirring at room temperature for 5 hours, adding 20 parts of ethanol, continuously stirring for 1.5 hours, and drying the solid after centrifugal separation to obtain Zr-MOF powder.
Step 2, adding 25 parts of Zr-MOF powder obtained in the step 1 and 45 parts of carbon nanofiber into 50 parts of N-methylpyrrolidone at normal temperature, and stirring to obtain a mixture;
step 3, adding 25 parts of organic silicon adhesive into the mixture obtained in the step 2 at normal temperature, and continuously stirring to obtain a suspension;
and 4, forming a wear-resistant sound-insulating film by using the suspension obtained in the step 3 in an electrostatic spinning mode, and coating the wear-resistant sound-insulating film on the non-woven fabric to form the wear-resistant sound-insulating layer.
And 5, pressing the wear-resistant sound-insulating layer, the non-drying adhesive layer and the release paper layer obtained in the step 4 together through a pressing machine to obtain the wear-resistant sound-insulating wallpaper with the thickness of 88-93 mu m
Example 4
Step 1. preparation of Zr-MOF
Adding 20 parts of zirconium oxychloride octahydrate and 35 parts of 2-aminoterephthalic acid into 1-hexyl-3-methylimidazole sodium chloride, adding 1 part of glacial acetic acid, stirring at room temperature for 3-6h, adding 20 parts of ethanol, continuously stirring for 2h, performing centrifugal separation, and drying the solid to obtain Zr-MOF powder.
Step 2, adding 20 parts of Zr-MOF powder obtained in the step 1 and 30 parts of carbon nano fibers into 50 parts of DMF at normal temperature, and stirring to obtain a mixture;
step 3, adding 20 parts of organic silicon adhesive into the mixture obtained in the step 2 at normal temperature, and continuously stirring to obtain a suspension;
and 4, forming a wear-resistant sound-insulating film by using the suspension obtained in the step 3 in an electrostatic spinning mode, and coating the wear-resistant sound-insulating film on the non-woven fabric to form the wear-resistant sound-insulating layer.
And 5, pressing the wear-resistant sound-insulating layer, the non-drying adhesive layer and the release paper layer obtained in the step 4 together through a pressing machine to obtain the wear-resistant sound-insulating wallpaper with the thickness of 79-85 microns.
The wallpapers obtained in examples 1-4 were subjected to abrasion resistance and sound insulation tests, and the results were as follows:
the wear resistance of the wallpaper of examples 1-4 was tested by the sand shakeout method according to GB/T23998-:
TABLE 1 abrasion resistance test results of examples 1-4
Part 3 of Acoustic building and construction Member Acoustic measurement according to GB/T19889.3-2005: laboratory measurements of the air-sound insulation of building elements the wallpapers of examples 1-4 were tested and the results were as follows:
TABLE 2 air sound insulation/reverberation test results
According to the performance detection results, the wear-resistant sound-insulation wallpaper provided by the invention has high wear resistance and sound insulation performance and industrial value.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.