CN109332044A - A kind of device of the automatic spray-on coating of suitable irregular part - Google Patents
A kind of device of the automatic spray-on coating of suitable irregular part Download PDFInfo
- Publication number
- CN109332044A CN109332044A CN201811142860.3A CN201811142860A CN109332044A CN 109332044 A CN109332044 A CN 109332044A CN 201811142860 A CN201811142860 A CN 201811142860A CN 109332044 A CN109332044 A CN 109332044A
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- China
- Prior art keywords
- master
- coating
- spray
- spray gun
- carriers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 25
- 238000000576 coating method Methods 0.000 title claims abstract description 25
- 230000001788 irregular Effects 0.000 title claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 44
- 239000007921 spray Substances 0.000 claims abstract description 38
- 239000000969 carrier Substances 0.000 claims abstract description 33
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000000284 extract Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
Abstract
The present invention relates to a kind of devices of suitable automatic spray-on coating of irregular part.Including spindle motor, main shaft bearing, bracket chuck, fixing groove, part carriers, part, main shaft, parts turn motor, parts turn bearing, master, spray gun hanger axis, spray gun；The master is mounted on spindle motor by main shaft bearing, and spindle motor drives master along uniform rotation clockwise or counterclockwise；The master is equipped with equally distributed fixing groove, is equipped with bracket chuck in fixing groove, and the spray gun is fixed on main shaft by spray gun hanger axis, and is in a certain distance and angle with part carriers；Suitable part carriers are selected according to the shape of part, pass through the sprayable various irregular parts of renewal part bracket.The fixing groove of continuous uniform can be packed into part simultaneously on master, can form automation continuous spray；It can get the spraying of different surfaces depending on part demand starting parts turn motor.
Description
Technical field
The present invention relates to coating automatic coating technical field, especially a kind of dress of the automatic spray-on coating of suitable irregular part
It sets and spraying method.
Background technique
Coating is an important link in the surface manufacturing process of construction machinery product.The quality of coating quality is directly closed
Be to product quality quality, reflect product protection, decorative performance, and be also constitute value of the product an important factor for.
Abnormally-structured part is largely used in aero-engine, part category is various, and batch is small, constructs for a long time
Personnel hold spray gun and spray to workpiece, cumbersome, and labor intensity is high, and production efficiency is low；When spraying, spray gun with sprayed
The distance in face not can guarantee due to hand spray, at the same part curved surface and circumferential surface due to angle of gun and revolving speed it is uneven and make
It is uneven at coating thickness, spray-coating surface easy to pollute when dry.Therefore the quality of spraying just not can guarantee yet, while can waste very yet
More times.
The prior art is for automatic spraying system mainly for the spraying of high-volume same shape.Patent
ZL201310471326.8 " generator chassis fuel tank automatic spraying machine " provides a kind of generator chassis fuel tank and sprays automatically
Machine, stabilizes the quality of sprayed product, and improves work efficiency, while also reducing the labor intensity of worker.Patent
201110310251.6 " plastic-coated pipe fitting automatic spraying process " is mainly for the automatic spraying of tubular member.Though above two patent
Production efficiency, but its automatic spraying that can only be directed to high-volume single component are improved, small lot complicated abnormal shape zero can not be solved
The automatic spraying of part.
Summary of the invention
The purpose of the present invention is to overcome the shortcomings of the existing technology, and providing one kind may be implemented to small lot complicated abnormal shape zero
The device and spraying method of the automatic spray-on coating of part.
The purpose of the present invention is achieved through the following technical solutions: a kind of dress of the suitable automatic spray-on coating of irregular part
It sets.Including spindle motor, main shaft bearing, bracket chuck, fixing groove, part carriers, part, main shaft, parts turn motor, part
Rolling bearing, master, spray gun hanger axis, spray gun；
The master is mounted on spindle motor by main shaft bearing, and spindle motor drives master along clockwise or counterclockwise at the uniform velocity
Rotation；The master is equipped with equally distributed fixing groove, and bracket chuck is equipped in fixing groove, and bracket chuck is cross,
One end can be inserted into part carriers, other end alignment element rolling bearing；
The spray gun is fixed on main shaft by spray gun hanger axis, and is in a certain distance and angle with part carriers；
The parts turn bearing is by being mounted on parts turn motor.
Further, there are two holes, upper pore size to cooperate with part carriers lower end shaft size for the bracket chuck hub；Under
Hole cooperates with parts turn bearing size.
Further, the part carriers can be designed to different card slot and pallet according to the shape of part, described zero
Part pedestal upper end card slot and pallet are the other shapes such as round, rectangular, trapezoidal, card slot shape, clamping shape, tubulose.
Further, the spray gun is arranged according to the size and angular compliance of spray gun and spray-coating surface.
Further, it is uniformly distributed on the master and is provided with the fixing groove for for batch jobs and being at least arranged one.
A kind of spraying method of the automatic spray-on coating of suitable irregular part, it is characterised in that: the following steps are included:
S1: part installation: part being packed on the card slot and pallet of part carriers, and the part carriers with part are inserted into master
In upper bracket chuck；
S2: single side spraying: starting spindle motor, spindle motor drives master uniform rotation in the same direction, while controlling spray gun
Work, part obtain uniform coating；
S3: curved surface or circumferential surface spraying:
S31: when a fixing groove of master goes to spray gun spraying position, spindle motor stops operating；S32: control part turns
Dynamic bearing rises in insertion bracket chuck, and parts turn electric motor starting simultaneously drives parts turn bearing at the uniform velocity to turn in the same direction
It is dynamic；
S33: parts turn bearing drives part carriers and parts turn, and spray gun works during rotation；
S34: after the completion of spraying, parts turn motor stalls, spindle motor turns to next fixing groove, repeats spraying
Work.
S4: after the completion of part spraying in fixing grooves all on master, by the part carriers with part from bracket chuck
Upper extraction is simultaneously inserted into transferring pallet, dry solidification.
The invention has the following advantages that (1) selects suitable part carriers according to the shape of part, pass through renewal part branch
The sprayable various irregular parts of frame.(2) spray gun is fixed, and maintains the size and angle of spray gun and spray-coating surface, is conducive to spraying and is applied
Work simultaneously obtains coating in homogeneous thickness.(3) fixing groove of continuous uniform can be packed into part simultaneously on master, can form automation and connect
Continuous spraying；It can get the spraying of different surfaces depending on part demand starting parts turn motor.
Detailed description of the invention
Fig. 1 is positive three isometric view of the invention；
Fig. 2 is main body main view of the invention；
Fig. 3 is this patent transferring pallet structural schematic diagram；
Fig. 4 is typical part bracket example schematic；
In figure: 1- spindle motor, 2- main shaft bearing, 3- bracket chuck, 4- fixing groove, 5- part carriers, 6- part, 7- main shaft,
8- parts turn motor, 9- parts turn bearing, 10- master, 11- spray gun hanger axis, 12- spray gun.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing, but protection scope of the present invention is not limited to following institute
It states.
Embodiment one
Spraying a cylindrical body pin shaft part cylindrical member at one end is plane boss, and the other end has the cylindrical surface of an annulus.
As shown in Fig. 1 ~ 4, A type part carriers are selected, 6 annulus of cylindrical body pin shaft part is stuck in the card of A type part carriers
In slot, the part carriers 5 with part are inserted into 10 upper bracket chuck 3 of master.Start spindle motor 1, spindle motor 1 drives
The uniform rotation in the same direction of master 10, when a fixing groove 4 of master 10 goes to spray gun spraying position, spindle motor 1 stops
Rotation stop is dynamic, and parts turn bearing 9 rises in insertion bracket chuck 3 at this time, and parts turn motor 8 starts and drives parts turn axis
9 uniform rotation in the same direction are held, parts turn bearing 9 drives part carriers 5 and parts turn, during rotation spray gun 12
Work, at this point, the surface that need to spray of part can coating on even application, after the completion of spraying, parts turn motor 8 stops operating,
Spindle motor 1 turns to next fixing groove 4, repeats spray coating operations.When part has sprayed in fixing grooves 4 all on master 10
Part carriers 5 with part are extracted from bracket chuck 3 and are inserted into transferring pallet 13, dry solidification by Cheng Hou.
Embodiment two
When spraying a blade blade.
Type B part carriers are selected, by the card slot of blade tenon insertion Type B part carriers, the part branch of part will be had
Frame 5 is inserted into 10 upper bracket chuck 3 of master.Start spindle motor 1, spindle motor 1 drives master 10 at the uniform velocity to turn in the same direction
Dynamic, when a fixing groove 4 of master 10 goes to spray gun spraying position, spindle motor 1 stops operating, at this time parts turn bearing
9 rise in insertion bracket chuck 3, and parts turn motor 8 starts and drive the uniform rotation in the same direction of parts turn bearing 9,
Parts turn bearing 9 drives part carriers 5 and parts turn, and spray gun 12 works during rotation, at this point, what part need to spray
Surface can coating on even application, after the completion of spraying, parts turn motor 8 stops operating, and spindle motor 1 turns to next solid
Determine slot 4, repeats spray coating operations.After the completion of part spraying in fixing grooves 4 all on master 10, the part branch of part will be had
Frame 5 is extracted from bracket chuck 3 and is inserted into transferring pallet 13, dry solidification.
Embodiment 3
When spraying one plane of a square parts, square parts are placed on clamping shape part branch by selection clamping shape part carriers
On frame, non-spraying face is clamped using shelf, the part carriers 5 with part are inserted into 10 upper bracket chuck 3 of master.Starting master
Spindle motor 1, spray gun 12 work, and spindle motor 1 drives the uniform rotation in the same direction of master 10, and part can be obtained uniform painting
Layer.
The above is only a preferred embodiment of the present invention, it should be understood that the present invention is not limited to described herein
Form should not be regarded as an exclusion of other examples, and can be used for other combinations, modifications, and environments, and can be at this
In the text contemplated scope, modifications can be made through the above teachings or related fields of technology or knowledge.And those skilled in the art institute into
Capable modifications and changes do not depart from the spirit and scope of the present invention, then all should be in the protection scope of appended claims of the present invention
It is interior.
Claims (7)
1. a kind of device of the automatic spray-on coating of suitable irregular part, it is characterised in that: including spindle motor (1), main shaft bearing
(2), bracket chuck (3), fixing groove (4), part carriers (5), part (6), main shaft (7), parts turn motor (8), part turn
Dynamic bearing (9), master (10), rifle hanger axis (11), spray gun (12)；
The master (10) is mounted on spindle motor (1) by main shaft bearing (2), and spindle motor (1) drives master (10) edge
Uniform rotation clockwise or counterclockwise；The master (10) is equipped with equally distributed fixing groove (4), and fixing groove is installed on (4)
Have bracket chuck (3), bracket chuck (3) is cross, and one end can be inserted into part carriers (5), other end alignment element rotation axis
Hold (9)；
The spray gun (12) is fixed on main shaft (7) by spray gun hanger axis (11), and with part carriers (5) in it is certain away from
From with angle；
The parts turn bearing (9) is by being mounted on parts turn motor (8).
2. a kind of device of suitable automatic spray-on coating of irregular part according to claim 1, it is characterised in that: the branch
Frame chuck (3) is provided centrally with two holes, the upper same part carriers of pore size (5) lower end shaft size cooperation；The lower same part of pore size
Rolling bearing (9) dimensional fits.
3. a kind of device of suitable automatic spray-on coating of irregular part according to claim 1, it is characterised in that: described
Part carriers (5) can be designed to that different card slot and pallet, part carriers (5) upper end card slot and pallet are according to the shape of part
The other shapes such as round, rectangular, trapezoidal, card slot shape, clamping shape, tubulose.
4. a kind of device of suitable automatic spray-on coating of irregular part according to claim 1, it is characterised in that: the spray
Rifle (12) is arranged according to the size and angular compliance of spray gun (12) and spray-coating surface.
5. a kind of device of suitable automatic spray-on coating of irregular part according to claim 1, it is characterised in that: the master
It is uniformly distributed on disk (10) and is provided with the fixing groove (3) for for batch jobs and being at least arranged one.
6. a kind of device of suitable automatic spray-on coating of irregular part according to claim 1, it is characterised in that: described different
The device of the automatic spray-on coating of type part is additionally provided with corresponding transferring pallet (13).
7. a kind of spraying method of the automatic spray-on coating of suitable irregular part, it is characterised in that: the following steps are included:
S1: part installation: part (6) being packed on the card slot and pallet of part carriers (5), will have the part branch of part (6)
Frame (5) is inserted into master (10) upper bracket chuck (3)；
S2: single side spraying: starting spindle motor (1), spindle motor (1) drive master (10) uniform rotation in the same direction, together
When control spray gun (12) work, part (6) obtains uniform coating；
S3: curved surface or circumferential surface spraying:
S31: when a fixing groove (4) of master (10) goes to spray gun (12) spraying position, spindle motor (1) stops operating；
S32: control parts turn bearing (9) is risen in insertion bracket chuck (3), and parts turn motor (8) starts and part is driven to turn
Dynamic bearing (9) uniform rotation in the same direction；
S33: parts turn bearing (9) drives part carriers (5) and part (6) rotation, and spray gun (12) works during rotation；
S34: after the completion of spraying, parts turn motor (8) stops operating, and spindle motor (1) turns to next fixing groove, then weighs
Multiple spray coating operations；
S4: after the completion of part (6) spraying on fixing grooves (4) all on master (10), the part carriers of part (6) will be had
(5) it extracts and is inserted into transferring pallet (13), dry solidification from bracket chuck (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811142860.3A CN109332044A (en) | 2018-09-28 | 2018-09-28 | A kind of device of the automatic spray-on coating of suitable irregular part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811142860.3A CN109332044A (en) | 2018-09-28 | 2018-09-28 | A kind of device of the automatic spray-on coating of suitable irregular part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109332044A true CN109332044A (en) | 2019-02-15 |
Family
ID=65307559
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811142860.3A Pending CN109332044A (en) | 2018-09-28 | 2018-09-28 | A kind of device of the automatic spray-on coating of suitable irregular part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109332044A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052356A (en) * | 2019-05-16 | 2019-07-26 | 浙江来斯奥电气有限公司 | A kind of plastic part auto spray painting assembly line |
| CN110201814A (en) * | 2019-05-23 | 2019-09-06 | 中国人民解放军第五七一九工厂 | A kind of linkage and its method axially applying dry-film lubricating material for pin shaft |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204261852U (en) * | 2014-11-06 | 2015-04-15 | 北京矿冶研究总院 | Thermal spraying sample fixture |
| US20160074894A1 (en) * | 2014-09-11 | 2016-03-17 | Kevin Michael Gillest | Continuous vertical spraying of bodies such as cans |
| CN105469972A (en) * | 2016-01-08 | 2016-04-06 | 刘清伟 | Automatic oil immersion method and apparatus for transformer |
| CN106938225A (en) * | 2017-05-09 | 2017-07-11 | 佛山市南海区瀚崴电子五金有限公司 | A kind of automatic rotary spray body and spraying method |
| CN206549890U (en) * | 2017-01-12 | 2017-10-13 | 吕德胜 | A kind of rotary automatic spraying machine |
| CN108554701A (en) * | 2018-07-10 | 2018-09-21 | 广东利迅达机器人系统股份有限公司 | Golf club head automatic spraying line |
| CN209577119U (en) * | 2018-09-28 | 2019-11-05 | 中国人民解放军第五七一九工厂 | A kind of device of the automatic spray-on coating of suitable irregular part |
-
2018
- 2018-09-28 CN CN201811142860.3A patent/CN109332044A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160074894A1 (en) * | 2014-09-11 | 2016-03-17 | Kevin Michael Gillest | Continuous vertical spraying of bodies such as cans |
| CN204261852U (en) * | 2014-11-06 | 2015-04-15 | 北京矿冶研究总院 | Thermal spraying sample fixture |
| CN105469972A (en) * | 2016-01-08 | 2016-04-06 | 刘清伟 | Automatic oil immersion method and apparatus for transformer |
| CN206549890U (en) * | 2017-01-12 | 2017-10-13 | 吕德胜 | A kind of rotary automatic spraying machine |
| CN106938225A (en) * | 2017-05-09 | 2017-07-11 | 佛山市南海区瀚崴电子五金有限公司 | A kind of automatic rotary spray body and spraying method |
| CN108554701A (en) * | 2018-07-10 | 2018-09-21 | 广东利迅达机器人系统股份有限公司 | Golf club head automatic spraying line |
| CN209577119U (en) * | 2018-09-28 | 2019-11-05 | 中国人民解放军第五七一九工厂 | A kind of device of the automatic spray-on coating of suitable irregular part |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052356A (en) * | 2019-05-16 | 2019-07-26 | 浙江来斯奥电气有限公司 | A kind of plastic part auto spray painting assembly line |
| CN110201814A (en) * | 2019-05-23 | 2019-09-06 | 中国人民解放军第五七一九工厂 | A kind of linkage and its method axially applying dry-film lubricating material for pin shaft |
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