CN109327991A - A kind of power supply casing structure and preparation method thereof - Google Patents

A kind of power supply casing structure and preparation method thereof Download PDF

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Publication number
CN109327991A
CN109327991A CN201811450226.6A CN201811450226A CN109327991A CN 109327991 A CN109327991 A CN 109327991A CN 201811450226 A CN201811450226 A CN 201811450226A CN 109327991 A CN109327991 A CN 109327991A
Authority
CN
China
Prior art keywords
lower casing
capillary groove
upper cover
turn
convex
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811450226.6A
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Chinese (zh)
Inventor
李积明
武俊灿
李加文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Borui Electronic Technology Co Ltd
Original Assignee
Hangzhou Borui Electronic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Borui Electronic Technology Co Ltd filed Critical Hangzhou Borui Electronic Technology Co Ltd
Priority to CN201811450226.6A priority Critical patent/CN109327991A/en
Publication of CN109327991A publication Critical patent/CN109327991A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/06Hermetically-sealed casings
    • H05K5/061Hermetically-sealed casings sealed by a gasket held between a removable cover and a body, e.g. O-ring, packing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/06Hermetically-sealed casings
    • H05K5/065Hermetically-sealed casings sealed by encapsulation, e.g. waterproof resin forming an integral casing, injection moulding
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/06Hermetically-sealed casings
    • H05K5/066Hermetically-sealed casings sealed by fusion of the joining parts without bringing material; sealed by brazing

Abstract

The present invention provides a kind of power supply casing structure, including upper cover, lower casing, circuit board, output line and line card, output line is connected with circuit board, circuit board is set in lower casing, output line connecting wire card, be respectively equipped with the outer recessed multi-turn capillary groove of the convex multi-turn capillary groove of upper cover, the convex multi-turn capillary groove of lower casing and line card at upper cover, lower casing and line card joint seal, cover rim, lower casing edge and upper cover, lower casing convex multi-turn capillary groove be equipped with weld bond;Upper cover, lower casing and line card welding are integral.Advantages of the present invention are as follows: reasonable in design, connection is reliable, and waterproof performance is preferable, and low in cost, manufacture craft is simple, can automatic batch production.

Description

A kind of power supply casing structure and preparation method thereof
Technical field
The present invention relates to waterproof case technical fields, and in particular to a kind of power supply casing structure and preparation method thereof.
Background technique
Traditional waterproof case all increases flexible insulation rubber ring or rubber pad using in the junction of upper and lower covers substantially, And waterproof is achieved the effect that realize the purpose of waterproof by the pure molding form of mechanical presses.Due to shell sizes with Rubber ring and rubber pad are there are certain margin of tolerance, so that the production of conventional waterproof shell and installing and using that there is very Big technology or technology difficulty.Produce in enormous quantities and the use process of user in, there are still the risk of leak, to user or User brings some potential safety problems;Meanwhile as shell sizes of the market to Switching Power Supply, charger, adapter are continuous Reduce, the consistency problem in production will become more prominent, so that traditional shell waterproof technology using and pushing away Extensively receive larger limitation.
Another traditional shell waterproof technology, is the bottom in upper and lower covers and line card interface, is filled in using glue Its gap location, or in line card and outer cover body intersection the perfusion insulation AB glue of output line, waterproof is achieved the purpose that with this.This The mode of kind waterproof, though the effect of waterproof can be functioned well as, as the glue and insulation AB glue of bonding, when having solidification Between, the production capacity of production can be reduced, the dosage of glue is also difficult to control, it is more difficult to operation, i.e., enabled to solidify well, the production after solidification Product are also easy to be influenced by factors such as mechanical oscillation, temperature, external force and gap location is caused to fall off, can still bring to user Some potential safety problems.In addition, using cost brought by this technique, and the difficulty of batch production, can all have significantly It is promoted;And the installation and the demolition and maintenance in later period of early period, there is bigger difficulty, does not meet the demand of economic benefit, Wu Fada To ideal state, which also can not fundamentally solve the problems, such as shell waterproof.
Summary of the invention
The switch electricity that the object of the present invention is to provide a kind of suitable for communicating the fields such as communication, living electric apparatus, battery charging Source, charger, adapter, converter etc. and it is reasonable in design, connection is reliable, waterproof performance is preferable, technological operation is simple, can Automatic batch production, lower-cost power supply casing structure and preparation method thereof.
In order to achieve the above object, the present invention is achieved through the following technical solutions:
A kind of power supply casing structure, including upper cover, lower casing, circuit board, output line and line card, output line and circuit board phase Even, circuit board is set in lower casing, output line connecting wire card, is respectively equipped with the interior of upper cover at upper cover, lower casing and line card joint seal The outer recessed multi-turn capillary groove of convex multi-turn capillary groove, the convex multi-turn capillary groove of lower casing and line card, cover rim, lower casing edge and Upper cover, lower casing convex multi-turn capillary groove be equipped with weld bond;Upper cover, lower casing and line card welding are integral.
Further, the upper cover, the convex multi-turn capillary groove of upper cover and weld bond injection molding are integral;The lower casing, under Convex multi-turn capillary groove and the weld bond injection molding of shell are integral;The outer recessed multi-turn capillary groove note of the output line, line card and line card It is moulded into one.
Further, the material of the upper cover, the convex multi-turn capillary groove of upper cover and weld bond injection molding is PC material Or ABS material;The material of the lower casing, the convex multi-turn capillary groove of lower casing and weld bond injection molding is PC material or ABS material Material.
Further, the material of the outer recessed multi-turn capillary groove injection molding of the output line, line card and line card is PVC material Material.
A kind of production method of power supply waterproof case, includes the following steps:
S1) output line and line card are put into dedicated injection mold and carry out injection molding, forms collection output line, line card and a line The water repellent component that outer recessed multi-turn capillary groove is integrated on card;
S2 the upper cover of convex multi-turn capillary groove and weld bond) is equipped with using the difference injection molding of dedicated injection mold and is equipped with convex The lower casing of multi-turn capillary groove and weld bond;
S3) by the circuit board insertion lower casing for meeting electrical performance indexes, the output line for distinguishing positive-negative polarity is correspondingly welded to Electrical connection is formed on circuit board;
S4) the line card by the upper cover of convex multi-turn capillary groove is equipped with and equipped with outer recessed multi-turn capillary groove, by supersonic direction, pressure Enter in the convex multi-turn capillary groove of lower casing, and all components are put into ultrasonic particular manufacturing craft and carry out high temperature welding, forms one The complete waterproof construction that all components are welded together.
Compared with prior art, the present invention having the advantage that
A kind of power supply casing structure of the present invention, reasonable in design, connection is reliable, and waterproof performance is preferable, low in cost, Manufacture craft is simple, can automatic batch production.
Power supply casing structure of the invention is prevented including being equipped with the upper cover of convex multi-turn capillary groove, being equipped with outer recessed multi-turn The line card of sink and lower casing equipped with convex multi-turn capillary groove, the outer recessed multi-turn capillary groove of line card end be accordingly pressed into upper cover and The convex multi-turn capillary groove of lower casing, so that the output line and line card end that connect with circuit board are fixed in shell, and by upper The weld bond on weld bond and convex multi-turn capillary groove that lid, lower casing edge are arranged, the welding by way of high-frequency high temperature welding Together, to form a complete waterproof construction, it is equal to an one-time formed integral plastics component.Of the invention is anti- Water-bound solves multicomponent and brought technology is used in combination under the premise of not influencing product overall appearance and electrical property Problem and technology difficulty, efficiently solving between power supply body and output line due to mechanical clearance can not effective water proof and dust proof Technology and production problem, avoid because the line card and shell of output line generate pine in the normal external force by user It moves, misplace and cause the bad phenomenons such as poor contact and leak.Waterproof construction of the invention has the effect of good durable waterproof Fruit, both not excessively high dimension precision requirement, did not needed to increase accessory part, also the requirement of not excessively high technique, just can reach yet To good waterproof effect, and it can guarantee the plug performance of some strength.
Detailed description of the invention
Fig. 1 is a kind of structural blast schematic diagram of power supply casing structure of the present invention.
Fig. 2 is a kind of fusion molding structural schematic diagram of power supply casing structure of the present invention.
Specific embodiment
With reference to the accompanying drawing, the embodiment of the present invention is described in further detail.
As shown in Figure 1, a kind of power supply casing structure, including upper cover 1, lower casing 2, circuit board 3, output line 4 and line card 5.4 connecting wire card 5 of output line, output line 4 are the conductor wire for wrapping up insulating materials, and output line 4 is connected with circuit board 3, circuit board 3 In lower casing 2.Convex multi-turn capillary groove 11, the lower casing 2 of upper cover 1 are respectively equipped at upper cover 1, lower casing 2 and 5 joint seal of line card Convex multi-turn capillary groove 21 and line card 5 outer recessed multi-turn capillary groove 51,1 edge of upper cover, 2 edge of lower casing and upper cover 1, lower casing 2 convex multi-turn capillary groove is equipped with weld bond.As shown in Fig. 2, upper cover 1, lower casing 2 and 5 welding of line card are integral.
The upper cover 1, the convex multi-turn capillary groove 11 of upper cover 1 and weld bond injection molding are integral, and injected plastics material is PC material Or ABS material;The lower casing 2, the convex multi-turn capillary groove 21 of lower casing 2 and weld bond injection molding are integral, and injected plastics material is PC material Material or ABS material;The outer recessed multi-turn capillary groove 51 of the output line 4, line card 5 and line card 5 is molded integrally, and injected plastics material is PVC material.PC material or ABS material or PVC material belong to waterproof material, other waterproof injected plastics materials can also be used, such as PA material, PPE material or PPS material.
A kind of production method of power supply waterproof case, includes the following steps:
S1) output line 4 and line card 5 are put into dedicated injection mold and carry out injection molding, forms collection output line 4, a line card 5 The water repellent component being integrated with recessed multi-turn capillary groove 51 outer on line card 5;
S2 upper cover 1 of the injection molding equipped with convex multi-turn capillary groove 11 and weld bond) is distinguished using dedicated injection mold and is equipped with The lower casing 2 of convex multi-turn capillary groove 21 and weld bond;
S3) circuit board 3 for meeting electrical performance indexes is inserted into lower casing 2, the output line 4 for distinguishing positive-negative polarity is correspondingly welded Electrical connection is formed on to circuit board 3;
S4) the line card 5 by the upper cover 1 of convex multi-turn capillary groove 11 is equipped with and equipped with outer recessed multi-turn capillary groove 51, by supersonic Direction is pressed into the convex multi-turn capillary groove 21 of lower casing 2, and all components are put into ultrasonic particular manufacturing craft and carry out high temperature melting It connects, forms the complete waterproof construction that an all components are welded together.
The integral waterproofing shell formed after ultrasonic particular manufacturing craft high temperature welding, very close to each other and deformation, more conducively Waterproof.
The above is only the preferred embodiment for the present invention, it is noted that for those skilled in the art, Without departing from the inventive concept of the premise, several improvements and modifications can also be made, these improvements and modifications also should be regarded as this In invention protection scope.

Claims (5)

1. a kind of power supply casing structure, including upper cover, lower casing, circuit board, output line and line card, output line and circuit board phase Even, circuit board is set in lower casing, it is characterised in that: output line connecting wire card is set respectively at upper cover, lower casing and line card joint seal Have an outer recessed multi-turn capillary groove of the convex multi-turn capillary groove of upper cover, the convex multi-turn capillary groove of lower casing and line card, cover rim, under Shell edge and the convex multi-turn capillary groove of upper cover, lower casing are equipped with weld bond;Upper cover, lower casing and line card welding are integral.
2. a kind of power supply casing structure according to claim 1, it is characterised in that: the convex of the upper cover, upper cover Multi-turn capillary groove and weld bond injection molding are integral;The lower casing, the convex multi-turn capillary groove of lower casing and weld bond injection molding are integral; The outer recessed multi-turn capillary groove injection molding of the output line, line card and line card is integral.
3. a kind of power supply casing structure according to claim 2, it is characterised in that: the convex of the upper cover, upper cover Multi-turn capillary groove and the material of weld bond injection molding are PC material or ABS material;The convex multi-turn waterproof of the lower casing, lower casing Slot and the material of weld bond injection molding are PC material or ABS material.
4. a kind of power supply casing structure according to claim 2, it is characterised in that: the output line, line card and line The material of the outer recessed multi-turn capillary groove injection molding of card is PVC material.
5. a kind of production method of power supply waterproof case, it is characterised in that include the following steps:
S1) output line and line card are put into dedicated injection mold and carry out injection molding, forms collection output line, line card and a line The water repellent component that outer recessed multi-turn capillary groove is integrated on card;
S2 the upper cover of convex multi-turn capillary groove and weld bond) is equipped with using the difference injection molding of dedicated injection mold and is equipped with convex The lower casing of multi-turn capillary groove and weld bond;
S3) by the circuit board insertion lower casing for meeting electrical performance indexes, the output line for distinguishing positive-negative polarity is correspondingly welded to Electrical connection is formed on circuit board;
S4) the line card by the upper cover of convex multi-turn capillary groove is equipped with and equipped with outer recessed multi-turn capillary groove, by supersonic direction, pressure Enter in the convex multi-turn capillary groove of lower casing, and all components are put into ultrasonic particular manufacturing craft and carry out high temperature welding, forms one The complete waterproof construction that all components are welded together.
CN201811450226.6A 2018-11-30 2018-11-30 A kind of power supply casing structure and preparation method thereof Pending CN109327991A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811450226.6A CN109327991A (en) 2018-11-30 2018-11-30 A kind of power supply casing structure and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811450226.6A CN109327991A (en) 2018-11-30 2018-11-30 A kind of power supply casing structure and preparation method thereof

Publications (1)

Publication Number Publication Date
CN109327991A true CN109327991A (en) 2019-02-12

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109890163A (en) * 2019-03-09 2019-06-14 小耳朵(广东)电子科技股份有限公司 Concave-convex mutually kiss water-tight device
CN114531813A (en) * 2022-03-08 2022-05-24 江西吉安奥海科技有限公司 Waterproof charger and preparation method thereof
TWI768800B (en) * 2021-03-31 2022-06-21 台達電子工業股份有限公司 Sealing mechanism

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201378885Y (en) * 2009-03-23 2010-01-06 林万炯 Sealed power source
CN202940336U (en) * 2012-11-16 2013-05-15 厦门玛司特电子工业有限公司 Power supply input end elastic sheet structure
EP2605392A2 (en) * 2006-07-21 2013-06-19 Hitachi Ltd. Electric power converter
CN203883662U (en) * 2014-04-24 2014-10-15 佛山市顺德区冠宇达电源有限公司 Waterproof power adapter
CN204720669U (en) * 2015-06-15 2015-10-21 冠明电器(惠州)有限公司 A kind of waterproof construction of power supply adaptor
CN205491548U (en) * 2016-01-28 2016-08-17 天津市新策电子设备科技有限公司 Power adapter's waterproof casing

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2605392A2 (en) * 2006-07-21 2013-06-19 Hitachi Ltd. Electric power converter
CN201378885Y (en) * 2009-03-23 2010-01-06 林万炯 Sealed power source
CN202940336U (en) * 2012-11-16 2013-05-15 厦门玛司特电子工业有限公司 Power supply input end elastic sheet structure
CN203883662U (en) * 2014-04-24 2014-10-15 佛山市顺德区冠宇达电源有限公司 Waterproof power adapter
CN204720669U (en) * 2015-06-15 2015-10-21 冠明电器(惠州)有限公司 A kind of waterproof construction of power supply adaptor
CN205491548U (en) * 2016-01-28 2016-08-17 天津市新策电子设备科技有限公司 Power adapter's waterproof casing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109890163A (en) * 2019-03-09 2019-06-14 小耳朵(广东)电子科技股份有限公司 Concave-convex mutually kiss water-tight device
TWI768800B (en) * 2021-03-31 2022-06-21 台達電子工業股份有限公司 Sealing mechanism
CN114531813A (en) * 2022-03-08 2022-05-24 江西吉安奥海科技有限公司 Waterproof charger and preparation method thereof

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