CN109322798A - A kind of wind power generating set theft-resistant link chain automatic diagnostic device - Google Patents

A kind of wind power generating set theft-resistant link chain automatic diagnostic device Download PDF

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Publication number
CN109322798A
CN109322798A CN201811290099.8A CN201811290099A CN109322798A CN 109322798 A CN109322798 A CN 109322798A CN 201811290099 A CN201811290099 A CN 201811290099A CN 109322798 A CN109322798 A CN 109322798A
Authority
CN
China
Prior art keywords
theft
link chain
resistant link
generating set
wind power
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811290099.8A
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Chinese (zh)
Inventor
张朋朋
费怀胜
王朝东
杨海锋
武愈振
石磊
王建伟
谢金娟
耿丽红
李松博
吴敏
晁贯良
邓清闯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuji Group Co Ltd
Xuchang Xuji Wind Power Technology Co Ltd
Original Assignee
Xuji Group Co Ltd
Xuchang Xuji Wind Power Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xuji Group Co Ltd, Xuchang Xuji Wind Power Technology Co Ltd filed Critical Xuji Group Co Ltd
Priority to CN201811290099.8A priority Critical patent/CN109322798A/en
Publication of CN109322798A publication Critical patent/CN109322798A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D17/00Monitoring or testing of wind motors, e.g. diagnostics

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Burglar Alarm Systems (AREA)

Abstract

The present invention relates to a kind of wind power generating set theft-resistant link chain automatic diagnostic device, which includes connector modules, display module, logic card and power module, and the connector modules, display module are connect with logic card respectively;The connector modules are for accessing at least two theft-resistant link chain node signals, the display module is for showing theft-resistant link chain state, the logic card shows the corresponding theft-resistant link chain state of each theft-resistant link chain node for judging theft-resistant link chain state according to collected theft-resistant link chain node signal and controlling display module, and the power module is used for as connector modules, display module and logic card power supply.The device of the invention can test multiple theft-resistant link chain node signals simultaneously, to quickly judge that position occurs for theft-resistant link chain failure, it is significantly improved compared to traditional multimeter test method testing efficiency, diagnostic result is shown by display module in time, facilitates on-the-spot record.

Description

A kind of wind power generating set theft-resistant link chain automatic diagnostic device
Technical field
The present invention relates to mechanical realization technical fields, and in particular to a kind of wind power generating set theft-resistant link chain diagnoses dress automatically It sets.
Background technique
The theft-resistant link chain of wind power generating set is also security system, and the software and hardware protection that it is independently of computer system is arranged It applies.It is designed using antilogical, it would be possible to a circuit is connected into the malfunctioning node that Wind turbine causes serious harm: promptly being stopped Machine button (tower bottom main control cabinet), two generators overrun module, turn round cable switch, the signal from pitch-controlled system theft-resistant link chain, tightly Anxious stop botton (engine room control cabinet), vibroswitch, PLC are overrun signal, the safety chain signal to pitch-controlled system, bus OK signal Deng.Once one of node action will cause whole circuit to power off, unit enters emergency shutdown process, and makes master control system Blocking is in converter system.
Theft-resistant link chain is also last pipe protection of entire unit, it is in after the software protection of unit.Security system by The Logic control module and hardware switch node composition, its implementation for meeting international standard keep unit more safe and reliable.If Theft-resistant link chain malfunctioning node cannot restore, and the normal operation operation of entire unit all can not achieve.Existing safety chain system When failure, it is necessary to the reason of starting device could be resetted again after carrying out on-the-spot test confirmation, and lead to theft-resistant link chain failure Have very much, and traditional test mode is repeatedly tested using multimeter, inefficiency, the operating time is long, influences unit Generating efficiency.Such as pitch-controlled system theft-resistant link chain in wind power generating set, pitch-controlled system theft-resistant link chain is all made of 24V power supply, due in wind In power generator group, cabin uses cable connection to wheel hub distance close to 10 meters between the two, and connection meet is variable-pitch sliding ring Rotor and stator.When theft-resistant link chain breaks down, it usually needs the safety chain signal of test variable-pitch sliding ring interface is to judge Failure is in cabin side or hub side.Obviously, above-mentioned test is carried out using traditional test method, testing efficiency is low, behaviour It is long to make the time.
Therefore, it is badly in need of a kind of theft-resistant link chain automatic fault diagnosis device of wind power generating set, to improve detection efficiency, reduces Operating time, and then improve the generating efficiency of unit.
Summary of the invention
The present invention provides a kind of wind power generating set theft-resistant link chain automatic diagnostic devices, are surveyed with solving traditional test method The problem of examination inefficiency, the operating time is long, influences the generating efficiency of unit.
In order to solve the above technical problems, wind power generating set theft-resistant link chain automatic diagnostic device of the invention includes connector mould Block, display module, logic card and power module, the connector modules, display module are connect with logic card respectively; For at least two theft-resistant link chain node signals of access, the display module is used to show theft-resistant link chain state the connector modules, The logic card according to collected theft-resistant link chain node signal for judging theft-resistant link chain state and controlling display module to show The corresponding theft-resistant link chain state of each theft-resistant link chain node, the power module are used for as connector modules, display module and logic electricity The power supply of road plate.
Wind power generating set theft-resistant link chain automatic diagnostic device of the invention can test multiple theft-resistant link chain node signals simultaneously, To quickly judge that position occurs for theft-resistant link chain failure, significantly improved compared to traditional multimeter test method testing efficiency, Diagnostic result is shown in time by display module, facilitates on-the-spot record.
In order to realize logic card to the accurate judgement of theft-resistant link chain state, logic card includes sequentially connected front end Sample circuit, analog/digital conversion module and control chip.
In order to realize the fast insert-pull of connection cables between theft-resistant link chain node and automatic diagnostic device link block, connector Module uses registered jack socket.
The problem of in order to be suitable for different types of theft-resistant link chain nodal point connecting and the interconnection of connector modules interfix, connector Module includes male and female connector socket.
For carrying, property easy to use, safe and anti-tampering consideration, the device of the invention is provided with outer housing, described Display module is arranged on the upper surface of outer housing, and the male and female connector socket is separately positioned on two sides of outer housing.
For ease of operation, which further includes a handle, and the handle setting is in public connector socket or female connection On that opposite side of face where device socket.
For the ease of installation and removal, screw thread is provided on the handle, handle is screwed in by the threaded hole on outer housing Outer housing, and pass through the locking nut fixed handle on the inside of outer housing.
In order to save occupied space, the handle inner is provided with card slot, and power module is mounted in the card slot.
For the ease of reading theft-resistant link chain state, the display module is digital display screen, the number of the digital display screen Towards handle orientations.
In order to fast implement theft-resistant link chain Obstacle detection, the collected theft-resistant link chain node signal is voltage signal, described Logic card is used to judge according to the size of voltage signal that theft-resistant link chain to be disconnection or connection.
Detailed description of the invention
Fig. 1 is the schematic diagram of wind power generating set theft-resistant link chain automatic diagnostic device;
Fig. 2 is the perspective view of wind power generating set theft-resistant link chain automatic diagnostic device;
Fig. 3 is the top view of wind power generating set theft-resistant link chain automatic diagnostic device;
Fig. 4 is the front view of wind power generating set theft-resistant link chain automatic diagnostic device;
Fig. 5 is the right view of wind power generating set theft-resistant link chain automatic diagnostic device;
In figure, 1 is male connector heavy-duty connector, and 2 be upper cover plate, and 3 be digital display screen, and 4 be logic card, and 5 be locking Nut, 6 be handle, and 7 be power module, and 8 be outer housing, and 9 be female heavy-duty connector.
Specific embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawing.
As shown in Figure 1, wind power generating set theft-resistant link chain automatic diagnostic device includes connector modules, display module, logic Circuit board and power module, connector modules, display module are connect with logic card respectively;The connector modules are for connecing Entering at least two theft-resistant link chain node signals, the display module is used to show the corresponding theft-resistant link chain state of each theft-resistant link chain node, The logic card according to collected theft-resistant link chain node signal for judging theft-resistant link chain state and controlling display module to show The corresponding theft-resistant link chain state of each theft-resistant link chain node, power module are used to be connector modules, display module and logic card Power supply.
Logic card include control chip, with control the analog/digital conversion module that connect of chip and with analog/digital conversion module The front-end sampling circuit of connection.Front-end sampling circuit samples theft-resistant link chain node signal by connector modules.Wherein control chip For MCU.
In order to realize that diagnostic device is connect quick pluggable with theft-resistant link chain node, connector modules use modular company Connect device plug.The present invention can also configure male and female connector socket, to adapt to different classes of connector interfix interconnection.
Carrying, property easy to use, safe and anti-tampering consideration, diagnostic device are provided with outer housing, wherein shell Upper cover plate is provided on the upper surface of body, display module is set at upper cover plate.And the side of outer housing is arranged in connector modules On face, for including at least the diagnostic device of two connector sockets, two connector sockets are separately positioned on outer housing difference Side on.Logic card is arranged in outer enclosure interior.
In order to easy to operate, handle is provided on the outer housing side opposite with connector modules.For the ease of installation And disassembly, screw thread can be set on handle, and the spiral shell matched with handle can be set on the side of outer housing accordingly Pit screws handle on upper outer shell that side with threaded hole, is then spun on locking nut on the inside of outer housing On handle, to realize the assembly of handle and outer housing.It is stronger in order to install outer housing and handle, on locking nut It is screwed on handle again after screw thread glue can be smeared.Certainly, handle can also be mounted on outer housing using other modes, such as Directly the side of handle and outer housing is integrally formed.
In order to save space, card slot can be set in handle inner, power module is mounted in card slot.
Display module uses digital display screen, digital display screen is mounted on upper cover plate, the number on digital display screen Towards the direction of handle, in order to read.The present embodiment preferably uses shaft coupling digital display screen.
Below by above-mentioned automatic diagnostic device for being explained for testing the safety chain signal of variable-pitch sliding ring interface in detail State the assembling process of wind generating set pitch control slip ring theft-resistant link chain automatic diagnostic device:
In the Wind turbines using electric variable pitch, variable-pitch sliding ring is a very crucial equipment, it is wheel hub variable pitch System provides the connection of the electric energy such as electrical source of power, communication, electrical control coherent signal, emergency lighting power supply.So theft-resistant link chain When failure, the position of test failure generation is needed.As shown in Figure 2-5, a kind of wind generating set pitch control slip ring safety is provided Chain automatic diagnostic device.
Variable-pitch sliding ring theft-resistant link chain automatic diagnostic device includes two connector sockets, respectively 1 He of male connector heavy-duty connector Female heavy-duty connector 9.The outer housing 8 of the diagnostic device is that there are six the square casing in face, male connector heavy-duty connectors 1 for a tool It is separately positioned on two adjacent sides of outer housing 8 with female heavy-duty connector 9, with 1 place side of male connector heavy-duty connector Relative to side on be provided with handle 6.The upper surface of outer housing 8 is upper cover plate 2, and digital display screen 3 is arranged in upper cover plate 2 On, and shown on digital display screen 3 digital towards handle 6.Power module 7 is two section 24V lithium batteries, is arranged in handle 6 In the card slot in portion.Logic card 4 is arranged inside outer housing 8, divides and connects with power module 7, digital display screen 3, male connector heavy duty It connects device 1 and female heavy-duty connector 9 connects, and the connecting line between logic card 4 and above-mentioned modules is also respectively positioned on outside Inside shell 8.
Handle 6, power module 7, logic card 4, digital display screen 3, male connector heavy-duty connector 1 are connected with female heavy duty The specific assembling process of device 9 are as follows:
First two section 24V lithium batteries are fitted into 6 inner card cage of handle, then handle 6 is screwed into threaded hole that of upper outer shell 8 On one side until completely attaching to, finally the smearing screw thread glue of locking nut 5 is spun on handle 6 on the inside of outer housing 8.
After electronic component corresponding on logic card 4 is installed test normally, respectively by 24V lithium battery, digital-scroll technique Respective lines access logic card 4 on screen 3;Again respectively by logic card 4 with male and female head heavy-duty connector (1,9) phase The conducting wire for answering position to connect is drawn;Finally logic card 4 is mounted in the corresponding mounting base in outer housing 8.
Digital display screen 3 is mounted on upper cover plate 2, upper cover plate 2 is mounted in the upper surface (digital display screen 3 of outer housing 8 Number is towards 6 direction of handle), alignment hole location stamps 8 crossed countersunk head screws, and upper cover plate 2 and outer housing 8 are fixedly mounted.
Assembling 1 module of male connector heavy-duty connector: the male end conducting wire that logic card 4 is accordingly drawn is crimped on respectively each On the respective pins position of module, ties and male connector heavy-duty connector 1 is pressed in outer housing 8 and 6 place side phase of handle after harness Pair the side on, be aligned urgent 4 Cross Recess Head Screws of hole location, realize male connector heavy-duty connector 1 and outer housing 8 dress Match.
Assembling 9 module of female heavy-duty connector: the female end conducting wire that logic card 4 is accordingly drawn is crimped on respectively each On the respective pins position of module, ties and female heavy-duty connector 9 is pressed in outer housing 8 and 6 place side phase of handle after harness In the adjacent side, urgent 4 Cross Recess Head Screws of hole location are directed at, realize the dress of female heavy-duty connector 9 and outer housing 8 Match.
Blower variable-pitch slip ring theft-resistant link chain is direct current 24V series circuit, and the voltage mainly tested on each connector pin is No is 24V DC, and specific test process is as follows:
Front-end sampling circuit successively scans each contact pin of heavy-duty connector in logic card 4, sweeps each time When retouching, by the voltage on the mutual inductor sample contact pin, according to the logic of theft-resistant link chain, when theft-resistant link chain is connected, voltage should be 24V ± 1V should be 0V ± 0.5V when theft-resistant link chain disconnects.
The analog quantity of front-end sampling circuit sampling is sent into control chip MCU after analog/digital conversion and is calculated each time Processing when the voltage value after calculating is 24V ± 1V, then judges that the theft-resistant link chain in the channel is connection, and record Current Scan Stitch number.Voltage value after calculating is 0V ± 0.5V, then judges that the theft-resistant link chain in the channel is to disconnect, and record and currently sweep The stitch number retouched.Although sampled value should be 0V when theft-resistant link chain disconnects, it is certain electrical due to that can be brought into sampling process Noise, therefore the thresholding judged is 0V ± 0.5V.
The 24V or 0V that MCU will calculate storage, which correspond to stitch result and be sent to digital display screen 3, to be shown.Power supply mould Block 7 provides required power supply for each perform function module.

Claims (10)

1. a kind of wind power generating set theft-resistant link chain automatic diagnostic device, which is characterized in that the device includes connector modules, display Module, logic card and power module, the connector modules, display module are connect with logic card respectively;The company Connect device module for access at least two theft-resistant link chain node signals, the display module be used for show theft-resistant link chain state, it is described to patrol It collects circuit board and shows each peace for judging theft-resistant link chain state according to collected theft-resistant link chain node signal and controlling display module The corresponding theft-resistant link chain state of chain node entirely, the power module are used to supply for connector modules, display module and logic card Electricity.
2. wind power generating set theft-resistant link chain automatic diagnostic device according to claim 1, which is characterized in that the logic electricity Road plate includes sequentially connected front-end sampling circuit, analog/digital conversion module and control chip.
3. wind power generating set theft-resistant link chain automatic diagnostic device according to claim 1, which is characterized in that the connector Module uses modular connector socket.
4. wind power generating set theft-resistant link chain automatic diagnostic device according to claim 2, which is characterized in that the connector Module includes male and female connector socket.
5. wind power generating set theft-resistant link chain automatic diagnostic device according to claim 4, which is characterized in that device setting There is outer housing, the display module is arranged on the upper surface of outer housing, and the male and female connector socket is separately positioned on shell Two sides of body.
6. wind power generating set theft-resistant link chain automatic diagnostic device according to claim 5, which is characterized in that the device also wraps A handle is included, on that opposite side of face where public connector socket or female connectors socket is arranged in the handle.
7. wind power generating set theft-resistant link chain automatic diagnostic device according to claim 6, which is characterized in that on the handle It is provided with screw thread, handle screws in outer housing by the threaded hole on outer housing, and fixes by the locking nut on the inside of outer housing Handle.
8. wind power generating set theft-resistant link chain automatic diagnostic device according to claim 6, which is characterized in that in the handle Portion is provided with card slot, and power module is mounted in the card slot.
9. according to wind power generating set theft-resistant link chain automatic diagnostic device described in claim 6-8 any one, which is characterized in that The display module is digital display screen, and the number of the digital display screen is towards handle orientations.
10. wind power generating set theft-resistant link chain automatic diagnostic device according to claim 1, which is characterized in that the acquisition The theft-resistant link chain node signal arrived is voltage signal, and the logic card is used to judge that theft-resistant link chain is according to the size of voltage signal It is disconnecting or connection.
CN201811290099.8A 2018-10-31 2018-10-31 A kind of wind power generating set theft-resistant link chain automatic diagnostic device Pending CN109322798A (en)

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Application Number Priority Date Filing Date Title
CN201811290099.8A CN109322798A (en) 2018-10-31 2018-10-31 A kind of wind power generating set theft-resistant link chain automatic diagnostic device

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Application Number Priority Date Filing Date Title
CN201811290099.8A CN109322798A (en) 2018-10-31 2018-10-31 A kind of wind power generating set theft-resistant link chain automatic diagnostic device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110456269A (en) * 2019-07-01 2019-11-15 许昌许继风电科技有限公司 A kind of wind power pitch-controlled system failure wave-recording method and oscillograph

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CN201794726U (en) * 2010-09-10 2011-04-13 杨志一 Lightning stroke recorder for wind generating set
CN102434387A (en) * 2011-11-16 2012-05-02 三一电气有限责任公司 Draught fan detection and diagnosis system
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CN110456269A (en) * 2019-07-01 2019-11-15 许昌许继风电科技有限公司 A kind of wind power pitch-controlled system failure wave-recording method and oscillograph

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