CN109317657A - A kind of preparation method and applications of cast iron pushing off the slag device - Google Patents
A kind of preparation method and applications of cast iron pushing off the slag device Download PDFInfo
- Publication number
- CN109317657A CN109317657A CN201810304470.5A CN201810304470A CN109317657A CN 109317657 A CN109317657 A CN 109317657A CN 201810304470 A CN201810304470 A CN 201810304470A CN 109317657 A CN109317657 A CN 109317657A
- Authority
- CN
- China
- Prior art keywords
- steel plate
- slag
- mouth
- packet
- cast iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D43/00—Mechanical cleaning, e.g. skimming of molten metals
- B22D43/001—Retaining slag during pouring molten metal
- B22D43/002—Retaining slag during pouring molten metal by using floating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/10—Making spheroidal graphite cast-iron
- C21C1/105—Nodularising additive agents
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Abstract
The invention discloses a kind of preparation method and applications of cast iron pushing off the slag device, are cut using 3-10mm steel plate, wherein, steel plate tip is consistent with casting ladle mouth-shaped, and it is slightly less than the packet mouth of casting ladle mouth, gets several apertures on the steel plate, for being fixed with tapetum fibrosum;Ready-made steel plate and a round steel are welded and fixed, the bottom of steel plate and mouth are all made of tapetum fibrosum package;The hook at processing packet gate portions welding 2, is placed in steamed stuffed bun upper end for this device, this device can should be contacted with packet mouth, and gap is no more than 50mm around packet mouth.The invention belongs to field of metallurgy, operation of the present invention is easy, at low cost, does not need ladle-to-ladle, solves the problems, such as that tiny slag falls into sprue cup in molten iron, is suitable for big pony ladle and is poured, highly-safe.The device of the invention is needed to change except tapetum fibrosum periodically damages, and steel plate can be used permanently, low in cost;All tiny dregs are blocked in tapetum fibrosum.
Description
Technical field
The invention belongs to field of metallurgy, and in particular to a kind of preparation method and applications of cast iron pushing off the slag device.
Background technique
Removing slag in molten iron, generally mainly by collection slag agent removal, but since slag viscosity is big, some small disintegrating slags can not be gone
Except clean, some factories are transferred to the casting of teapot packet, or design pushing off the slag sprue cup by subcontracting, by the molten iron handled well,
Or one layer of collection slag agent is spilt on molten iron surface, one piece of entirety is formed it into, is suspended in molten iron surface in packet in casting process always.
But teapot packet is not suitable for magnesium iron processing, needs to carry out ladle-to-ladle, and molten iron cooling is big, operates comparatively laborious.It is not applicable
In casting thin-wall part.Collection slag agent is spilt on molten iron surface, and tiny dregs are had in casting process can fall to sprue cup, even into
Casting, and it is poured the later period, monolith collection slag agent falls risk.Although can be kept off using pushing off the slag sprue cup big in the most molten iron of note
Block slag, but due to the factors such as impulse force of molten iron in casting process, tiny slag cannot be blocked completely.
Summary of the invention
Goal of the invention: in order to solve the deficiencies in the prior art, the present invention provides a kind of preparations of cast iron pushing off the slag device
Method and its application.
Technical solution: a kind of preparation method of cast iron pushing off the slag device includes the following steps:
Step 1: being cut using 3-10mm steel plate, wherein steel plate tip is consistent with casting ladle mouth-shaped, and smaller
In the packet mouth of casting ladle mouth, several apertures are got on the steel plate, for fixing with tapetum fibrosum;
Step 2: steel plate ready-made in step 1 is welded and fixed with a round steel, the bottom of steel plate and mouth are adopted
It is wrapped up with tapetum fibrosum;
Step 3: the hook at processing packet gate portions welding 2, is placed in steamed stuffed bun upper end for this device, this device should can
To contact with packet mouth, and gap is no more than 50mm around packet mouth.
As optimization: the tapetum fibrosum wall thickness is 15-60mm.
As optimization: the tapetum fibrosum refractory temperature is more than 1450 DEG C.
A kind of application of the cast iron pushing off the slag device of the preparation method preparation of the cast iron pushing off the slag device according to:
(1) 20T spheroidising packet is selected, makes profile-followed steel plate, and 20mm thick fiber blanket is wrapped in steel plate with finer wire
On, steel wire is not exposed at close to molten iron side;
(2) 2 hooks are welded in the nodularization packet top edge 20T, after the iron plate that hook position ensures to wrap up tapetum fibrosum is placed
It is almost seamless with packet mouth;
(3) liquid iron balling after treatment, slag hitting cover one layer of collection slag agent on molten iron surface after slag hitting;
(4) skimming device made is placed;
(5) it is poured, in casting process, cast iron pushing off the slag is suspended in always molten iron surface with device, it is formed in packet mouth
Bulk dregs are collected in a kind of structure similar to spout of a teapot and lid, collection slag agent, and all tiny dregs are blocked in casting process
After tapetum fibrosum, the collection slag agent of later period full wafer is poured also due to this device is blocked in casting ladle.
The utility model has the advantages that operation of the present invention is easy, at low cost, do not need ladle-to-ladle, solves tiny slag in molten iron and fall into cast gate
The problem of cup, is suitable for big pony ladle and is poured, highly-safe.
The device of the invention is needed to change except tapetum fibrosum periodically damages, and steel plate can be used permanently, low in cost;All is tiny
Dregs are blocked in tapetum fibrosum.
Detailed description of the invention
Fig. 1 is steel plate structure schematic diagram of the invention;
Fig. 2 is steel plate and round steel welded structure schematic diagram of the invention;
Fig. 3 is overall structure diagram of the invention.
Specific embodiment
Embodiment 1
As shown in Figure 1-3, a kind of preparation method of cast iron pushing off the slag device, includes the following steps:
Step 1: being cut using 3-10mm steel plate, wherein steel plate tip is consistent with casting ladle mouth-shaped, and smaller
In the packet mouth of casting ladle mouth, several apertures are got on the steel plate, for fixing with tapetum fibrosum.
Step 2: steel plate ready-made in step 1 is welded and fixed with a round steel, the bottom of steel plate and mouth are adopted
It is wrapped up with tapetum fibrosum;The tapetum fibrosum wall thickness is 15-60mm, and the tapetum fibrosum refractory temperature is more than 1450 DEG C.
Step 3: the hook at processing packet gate portions welding 2, is placed in steamed stuffed bun upper end for this device, this device should can
To contact with packet mouth, and gap is no more than 50mm around packet mouth.
A kind of application of the cast iron pushing off the slag device of the preparation method preparation of the cast iron pushing off the slag device according to:
(1) 20T spheroidising packet is selected, makes profile-followed steel plate, and 20mm thick fiber blanket is wrapped in steel plate with finer wire
On, steel wire is not exposed at close to molten iron side;
(2) 2 hooks are welded in the nodularization packet top edge 20T, after the iron plate that hook position ensures to wrap up tapetum fibrosum is placed
It is almost seamless with packet mouth;
(3) liquid iron balling after treatment, slag hitting cover one layer of collection slag agent on molten iron surface after slag hitting;
(4) skimming device made is placed;
(5) it is poured, in casting process, cast iron pushing off the slag is suspended in always molten iron surface with device, it is formed in packet mouth
Bulk dregs are collected in a kind of structure similar to spout of a teapot and lid, collection slag agent, and all tiny dregs are blocked in casting process
After tapetum fibrosum, the collection slag agent of later period full wafer is poured also due to this device is blocked in casting ladle.
Operation of the present invention is easy, at low cost, does not need ladle-to-ladle, solves the problems, such as that tiny slag falls into sprue cup in molten iron,
It is poured suitable for big pony ladle, it is highly-safe.
The device of the invention is needed to change except tapetum fibrosum periodically damages, and steel plate can be used permanently, low in cost;All is tiny
Dregs are blocked in tapetum fibrosum.
Technical scheme in the embodiment of the invention is clearly and completely described for above content, so that the skill of this field
Art personnel can better understand advantages and features of the invention, to make apparent boundary to protection scope of the present invention
It is fixed.Embodiment described in the invention is only a part of the embodiment of the present invention, instead of all the embodiments, based on the present invention
In embodiment, those of ordinary skill in the art's every other implementation obtained without making creative work
Example, shall fall within the protection scope of the present invention.
Claims (4)
1. a kind of preparation method of cast iron pushing off the slag device, characterized by the following steps:
Step 1: being cut using 3-10mm steel plate, wherein steel plate tip is consistent with casting ladle mouth-shaped, and is slightly less than and pours
The packet mouth of packet mouth, gets several apertures on the steel plate, for fixing with tapetum fibrosum;
Step 2: steel plate ready-made in step 1 is welded and fixed with a round steel, the bottom of steel plate and mouth are all made of fibre
Tie up blanket package;
Step 3: the hook at processing packet gate portions welding 2, is placed in steamed stuffed bun upper end for this device, this device should can be with
The contact of packet mouth, and gap is no more than 50mm around packet mouth.
2. the preparation method of cast iron pushing off the slag device according to claim 1, it is characterised in that: the tapetum fibrosum wall thickness
For 15-60mm.
3. the preparation method of cast iron pushing off the slag device according to claim 1, it is characterised in that: the tapetum fibrosum fire resisting
Temperature is more than 1450 DEG C.
4. cast iron pushing off the slag device prepared by a kind of preparation method of cast iron pushing off the slag device according to claim 1 is answered
With, it is characterised in that:
(1) 20T spheroidising packet is selected, makes profile-followed steel plate, and wrapped up 20mm thick fiber blanket on the steel plate with finer wire, steel
Silk is not exposed at close to molten iron side;
(2) the nodularization packet top edge 20T weld 2 hooks, hook position ensure wrap up tapetum fibrosum iron plate place after almost
It is seamless with packet mouth;
(3) liquid iron balling after treatment, slag hitting cover one layer of collection slag agent on molten iron surface after slag hitting;
(4) skimming device made is placed;
(5) it is poured, in casting process, cast iron pushing off the slag is suspended in always molten iron surface with device, it forms one kind in packet mouth
Similar to the structure of spout of a teapot and lid, collects slag agent and collect bulk dregs, all tiny dregs are blocked in fiber in casting process
After blanket, the collection slag agent of later period full wafer is poured also due to this device is blocked in casting ladle.
Priority Applications (1)
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CN201810304470.5A CN109317657A (en) | 2018-04-08 | 2018-04-08 | A kind of preparation method and applications of cast iron pushing off the slag device |
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CN201810304470.5A CN109317657A (en) | 2018-04-08 | 2018-04-08 | A kind of preparation method and applications of cast iron pushing off the slag device |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU1526906A1 (en) * | 1987-08-10 | 1989-12-07 | Сибирский металлургический институт им.Серго Орджоникидзе | Ladle for out-of furnace treatment of metal with slag |
CN202387948U (en) * | 2011-11-25 | 2012-08-22 | 铜陵市明诚铸造有限责任公司 | Slag stopping casting ladle |
KR101246219B1 (en) * | 2011-07-29 | 2013-03-21 | 현대제철 주식회사 | Ladle slag removal device |
KR20130046687A (en) * | 2011-10-28 | 2013-05-08 | 현대제철 주식회사 | Laddle for preventing slag mixing |
CN103586445A (en) * | 2013-10-30 | 2014-02-19 | 吴江市液铸液压件铸造有限公司 | Slag blocking type casting ladle |
CN203459679U (en) * | 2013-07-17 | 2014-03-05 | 安徽大天铸业有限责任公司 | Slag-blocking ladle |
CN203695934U (en) * | 2014-01-11 | 2014-07-09 | 莱芜钢铁集团有限公司 | Molten iron jar slag stopper with molten iron flowing opening |
CN204997060U (en) * | 2015-09-08 | 2016-01-27 | 常州多棱多铸造有限公司 | Pushing off slag felt is used in pouring |
CN205551451U (en) * | 2015-11-12 | 2016-09-07 | 潍柴重机股份有限公司 | Large -tonnage of pushing off slag device and applied this pushing off slag device waters package |
-
2018
- 2018-04-08 CN CN201810304470.5A patent/CN109317657A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU1526906A1 (en) * | 1987-08-10 | 1989-12-07 | Сибирский металлургический институт им.Серго Орджоникидзе | Ladle for out-of furnace treatment of metal with slag |
KR101246219B1 (en) * | 2011-07-29 | 2013-03-21 | 현대제철 주식회사 | Ladle slag removal device |
KR20130046687A (en) * | 2011-10-28 | 2013-05-08 | 현대제철 주식회사 | Laddle for preventing slag mixing |
CN202387948U (en) * | 2011-11-25 | 2012-08-22 | 铜陵市明诚铸造有限责任公司 | Slag stopping casting ladle |
CN203459679U (en) * | 2013-07-17 | 2014-03-05 | 安徽大天铸业有限责任公司 | Slag-blocking ladle |
CN103586445A (en) * | 2013-10-30 | 2014-02-19 | 吴江市液铸液压件铸造有限公司 | Slag blocking type casting ladle |
CN203695934U (en) * | 2014-01-11 | 2014-07-09 | 莱芜钢铁集团有限公司 | Molten iron jar slag stopper with molten iron flowing opening |
CN204997060U (en) * | 2015-09-08 | 2016-01-27 | 常州多棱多铸造有限公司 | Pushing off slag felt is used in pouring |
CN205551451U (en) * | 2015-11-12 | 2016-09-07 | 潍柴重机股份有限公司 | Large -tonnage of pushing off slag device and applied this pushing off slag device waters package |
Non-Patent Citations (1)
Title |
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"挡渣板 ", 《制造技术与机床》 * |
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Application publication date: 20190212 |