CN109317593A - Band monitoring riveting gun - Google Patents
Band monitoring riveting gun Download PDFInfo
- Publication number
- CN109317593A CN109317593A CN201811252605.4A CN201811252605A CN109317593A CN 109317593 A CN109317593 A CN 109317593A CN 201811252605 A CN201811252605 A CN 201811252605A CN 109317593 A CN109317593 A CN 109317593A
- Authority
- CN
- China
- Prior art keywords
- riveting gun
- riveting
- gun
- monitors
- tail portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/105—Portable riveters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/28—Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
Abstract
The invention discloses a kind of bands to monitor riveting gun, tail portion connector including rivet gun body and the tail end for being connected to the rivet gun body, the rivet gun body includes piston chamber and the piston rod that moves back and forth in the piston chamber, the band monitoring riveting gun further includes displacement sensor, the tail portion connector is internally provided with the motion bar being connected with the piston rod, institute's displacement sensors are fixed on the motion bar, the tail portion connector is further fixed on magnetic stripe, and the relatively described magnetic stripe of institute's displacement sensors moves back and forth and exports electric signal.Band monitoring riveting gun of the invention, convenient for monitoring riveting quality.
Description
Technical field
The present invention relates to a kind of riveting guns, in particular it relates to a kind of riveting gun of band monitoring.
Background technique
Riveting industry riveting gun type is very more at present, and the main function of rivet is the riveting in order to complete sheet metal component rivet
Work, it is easy to operate in this way, it is only necessary to rivet be passed through into reserved riveted holes and connect two pieces of sheet metal components.However its
Whether qualification just has no way of finding out about it practical riveting quality after the completion of riveting, and many automobile parts, metal plate factory need real-time detection
Rivet riveting quality, to prevent fail to have riveted product work it out it is unqualified put goods on the market, bring many application risks.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of riveting guns, can be convenient for the quality of monitoring riveting.
In order to solve the above-mentioned technical problem, present invention employs following technical solutions: a kind of band monitoring riveting gun, including riveting
Nail gun ontology and be connected to the rivet gun body tail end tail portion connector, the rivet gun body includes piston chamber
And the piston rod moved back and forth in the piston chamber, the band monitoring riveting gun further includes displacement sensor, the tail
Portion's connector is internally provided with the motion bar being connected with the piston rod, and institute's displacement sensors are fixed on the motion bar,
The tail portion connector is further fixed on magnetic stripe, and the relatively described magnetic stripe of institute's displacement sensors moves back and forth and exports electric signal.
Above-mentioned band monitoring riveting gun, the tail portion connector are connected with tail end far from one end of the rivet gun body and connect
Head, the spring that the interior setting of the tail portion connector is resetted for the motion bar, the end of the spring is connected to the tail end
On connector.
Above-mentioned band monitoring riveting gun, the band monitoring riveting gun further includes pressure sensor, and the pressure sensor is logical
It crosses high-pressure oil pipe to connect with the hydraulic fluid chamber of the rivet gun body, the pressure sensor, which receives, comes from the rivet gun body
High pressure liquid pressure oil and export electric signal.
Above-mentioned band monitoring riveting gun, the pressure sensor are connect with the high-pressure oil pipe by adapter.
Above-mentioned band monitoring riveting gun, the band monitoring riveting gun further includes cover, and the cover connects the tail portion
Head, institute's displacement sensors and the pressure sensor are located inside it.
Above-mentioned band monitoring riveting gun, the band monitoring riveting gun further includes control cabinet, and the control cabinet includes cabinet, sets
The display screen for being placed in the intracorporal PLC controller of the case and being set on the cabinet, institute's displacement sensors and described
Pressure sensor is electrically connected with the PLC controller, and the PLC controller carries out received data by display screen
Display.
Above-mentioned band monitors riveting gun, and buzzer is provided on the control cabinet, and the buzzer is configured as when described
When the detected value of the detected value of displacement sensor and/or the pressure sensor is lower than preset value, sound-light alarm is issued.
Above-mentioned band monitors riveting gun, is additionally provided on the control cabinet and is used to indicate institute's displacement sensors and the pressure
The qualified display lamp and unqualified display lamp of the testing result of force snesor.
Above-mentioned band monitoring riveting gun, the bottom of the cabinet is provided with multiple rubber foots.
Above-mentioned band monitors riveting gun, is additionally provided with USB joint, RS232 connector and bus contact on the cabinet.
Compared with prior art, the beneficial effects of the present invention are internal structures without changing existing riveting gun, it is only necessary to
The tail portion of rivet gun body will be installed on as the displacement sensor of monitoring part and pressure sensor;Pass through display screen energy
Enough show the monitoring data that riveting gun rivets every time, such as maximum pull and stroke;Display screen is split type with riveting gun, can
Mitigate weight.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of embodiment with monitoring riveting gun of the invention;
Fig. 2 is the schematic diagram of rivet gun body and its tail connector part in Fig. 1;
Fig. 3 is the partial structural diagram of Fig. 2;
Fig. 4 is the structural schematic diagram of control cabinet in Fig. 1, and part of cabinet is removed;
Fig. 5 is the broken away view of the partial structurtes of Fig. 4.
Description of symbols
1- rivet gun body;2- high-pressure oil pipe;3- connecting plate;The right outer cover of 4-;The left outside cover of 5-;6- lock-on connection;7- first
Signal wire;The useless nail passage of 8-;9- gas source connector;10- under casing;11- top box;12- second signal line;13- display screen;14- is multiple
Position button;15- buzzer;The unqualified display lamp of 16-;17- qualification display lamp;18- adapter;19- pressure sensor;20-
Displacement sensor;21- displacement sensor mounting plate;22- signal wire connector;23- end connector;24- quick connector;The tail portion 25-
Connector;26- motion bar;27- magnetic stripe mounting plate;28- magnetic stripe;29- spring;30- Switching Power Supply;31-PLC controller;32-
USB joint;33-RS232 connector;34- bus contact;35- power supply;36- partition;37- solenoid valve;38- footing.
Specific embodiment
Present invention is further described in detail in the following with reference to the drawings and specific embodiments, but not as to limit of the invention
It is fixed.
Referring to Fig.1 shown in-Fig. 3, band monitoring riveting gun of the invention, including rivet gun body 1 and it is connected to riveting gun
The tail portion connector 25 of the tail end of ontology 1.Rivet gun body 1 includes piston chamber and the work moved back and forth in piston chamber
Stopper rod (not shown), piston rod moves back and forth in piston chamber under the action of driving force, to realize riveting gun
Rivet function.Rivet gun body 1 is connected by gas source connector 9 with gas source, to receive the gas from external air source, driving is lived
The displacement of stopper rod.Waste material after riveting, i.e., the foot piece of exhaust gas on rivet are exported by useless nail passage 8, and give up nail passage 8
It is connect with quick connector 24.It is easily understood that in the prior art, riveting gun is usually that gas is used to push hydraulic cylinder mobile
's.The part can realize that so it will not be repeated by prior art.
Band monitoring riveting gun of the invention further includes displacement sensor 20, and tail portion connector 25 is internally provided with and piston rod
Connected motion bar 26, therefore, motion bar 26 can move back and forth together when piston rod is mobile.Displacement sensor 20 is fixed on
On motion bar 26, motion bar 26 can be installed on by displacement sensor mounting plate 21.Tail portion connector 25 is further fixed on magnetic stripe
28, magnetic stripe 28 is installed on magnetic stripe mounting plate 27, and displacement sensor 20 moves back and forth with respect to magnetic stripe 28 and exports electric signal, the electricity
Signal corresponds to the real-time displacement of piston rod, can be high number pulse signal.
Tail portion connector 25 is connected with end connector 23, setting in tail portion connector 25 far from one end of rivet gun body 1
For the spring 29 that motion bar 26 resets, the end of spring 29 is connected on end connector 23, so that spring 29 is elastic.
Quick connector 24 above-mentioned, is connected to the end of end connector 23.
Further, band monitoring riveting gun further includes pressure sensor 19, pressure sensor 19 by high-pressure oil pipe 2 with
The hydraulic fluid chamber of rivet gun body 1 connects, and pressure sensor 19 can be connect with high-pressure oil pipe 2 by adapter 18, and pressure passes
Sensor 19 receives the high pressure liquid pressure oil from rivet gun body 1 and exports electric signal, which can be the electric current of 4-20MA
Signal.
Band monitoring riveting gun further includes cover, and cover is by tail portion connector 25, displacement sensor 20 and pressure sensor 19
It is provide with inside it, to form protection to it.Specifically, cover include it is left outside cover 5 with right outer cover 4, it is left outside cover 5 with right outer cover
4 tense connection by connecting plate 3.The adapter 18 of high-pressure oil pipe 2 above-mentioned can be fixed on right outer cover 4 by lock-on connection 6
On.
Referring to shown in Fig. 4, Fig. 5 and Fig. 1 is combined, band monitoring riveting gun of the invention further includes control cabinet, and control cabinet includes
Cabinet, PLC controller arranged in the box body 31 and the display screen 13 being set on cabinet, cabinet include under casing 10 and top box
11, it is whole that the two connection constitutes cabinet.Power supply 35 is set on cabinet, to be whole equipment power supply.In addition switch is also set up
The 220V power supply of input is converted into 24V DC power supply by power supply 30, to power to PLC controller 31 and display screen 13.
Displacement sensor 20 and pressure sensor 19 are electrically connected with PLC controller 31, specifically, displacement sensing
The data of device 20 and pressure sensor 19 are sent to the second signal line 12 on control cabinet by the first signal wire 7, then
Send PLC controller 31 to, PLC controller 31 will be at signal detected by displacement sensor 20 and pressure sensor 19
Reason and programming.PLC controller 31 shows received data by display screen 13, can also by display screen 13 into
The setting of row relevant parameter.First signal wire 7 and second signal line 12 pass through the realization of signal wire connector 22 and dependent part respectively
The connection of part.
The bottom of cabinet is provided with multiple rubber foots 38, supports for being formed to cabinet.
Buzzer 15 is provided on control cabinet, buzzer 15 is configured as detected value and/or pressure when displacement sensor 20
When the detected value of force snesor 19 is lower than preset value, sound-light alarm is issued, which is located on cabinet.The touching of buzzer 15
Clockwork spring part is that at least one detected value of displacement sensor 20 and pressure sensor 19 is lower than preset value.It is also set up on control cabinet
Reset button 14 resets warning message after riveting unqualified alarm.
The qualification that the testing result for being used to indicate displacement sensor 20 and pressure sensor 19 is additionally provided on control cabinet is aobvious
Show lamp 17 and unqualified display lamp 16, when riveting qualified, qualified display lamp 17 (such as green light) is bright;When riveting unqualified,
Unqualified display lamp 16 (such as red light) is bright.
Be additionally provided with USB joint 32, RS232 connector 33 and bus contact 34 on cabinet, USB joint 32 can by data into
Row exports to USB flash disk;RS232 connector 33 may be implemented to be communicated with other equipment;Bus contact 34 and RS232 connector 33 act on
Unanimously, only connector is of different sizes, convenient for being docked with other equipment.
As shown in Figure 4,5, solenoid valve 37 be used for control riveting gun gas supply and die, partition 36 by solenoid valve 37 with electrically
Component is isolated, to prevent steam from entering the electrical component of damage.
Operating principle with monitoring riveting gun of the invention are as follows:
1, device display screen part of horizontal is placed on operation post or level ground, can also be fixed on bolt is firm
In other equipment;2, rivet gun body 1 and 13 part of display screen are connected by the first signal wire 7 and second signal line 12, is connect
Enter compressed air gas source and 220V power supply;3, equipment power switch is opened to device power;4, rivet is put into hole, presses riveting
The trigger of nail gun ontology;5, when riveting to rivet, riveting gun internal piston bar can be moved left and right, thus drive activity
Bar 26 moves left and right, so that displacement sensor 20 moves left and right, displacement is real-time transmitted to PLC controller 31, while pressure passes
The pressure signal that sensor 19 also will test is real-time transmitted to PLC controller 31;6, PLC controller 31 handles data,
(including pulling force, stroke, curve etc.) is shown on display screen 13;7,1 rivet data all real-time detections, data are riveted every time
It uploads in real time;8, off device power supply, gas source when equipment downtime.
Band monitoring riveting gun of the invention, has the advantage that 1, without dynamic riveting gun body interior structure, need to will only examine
It surveys component and is mounted on its tail portion;2, riveting gun gun body and display screen separate, easy for installation, light structure;3, it can examine in real time
Rivet deforms stress curve, stroke during surveying rivet;4, maximum pull and stroke that real-time display rivets every time;5, when
When rivet qualification, display can show qualified prompting, while qualified display lamp can be bright, when riveting unqualified, wherein not conforming to
Lattice display lamp can be bright, while buzzer above can issue alarm, reminds this rivet unqualified;6, band data store function
Can, the yield data to work daily can real-time query, convenient product in the future rivets situation data tracing;7, more specifications, more are adapted to
Kind rivet send nail, riveting mission requirements.
Above embodiments are only exemplary embodiment of the present invention, are not used in the limitation present invention, protection scope of the present invention
It is defined by the claims.Those skilled in the art can within the spirit and scope of the present invention make respectively the present invention
Kind modification or equivalent replacement, this modification or equivalent replacement also should be regarded as being within the scope of the present invention.
Claims (10)
1. a kind of band monitors riveting gun, connected including the tail portion of rivet gun body and the tail end for being connected to the rivet gun body
Head, the rivet gun body include piston chamber and the piston rod that moves back and forth in the piston chamber, which is characterized in that
The band monitoring riveting gun further includes displacement sensor, and the tail portion connector is internally provided with the work being connected with the piston rod
Lever, institute's displacement sensors are fixed on the motion bar, and the tail portion connector is further fixed on magnetic stripe, the displacement sensing
The relatively described magnetic stripe of device moves back and forth and exports electric signal.
2. band according to claim 1 monitors riveting gun, which is characterized in that the tail portion connector is far from the riveting gun
One end of ontology is connected with end connector, the spring that setting is resetted for the motion bar in the tail portion connector, the bullet
The end of spring is connected on the end connector.
3. band according to claim 1 monitors riveting gun, which is characterized in that the band monitoring riveting gun further includes that pressure passes
Sensor, the pressure sensor are connect by high-pressure oil pipe with the hydraulic fluid chamber of the rivet gun body, the pressure sensor
It receives the high pressure liquid pressure oil from the rivet gun body and exports electric signal.
4. band according to claim 3 monitors riveting gun, which is characterized in that the pressure sensor and the high-pressure oil pipe
It is connected by adapter.
5. band according to claim 3 monitors riveting gun, which is characterized in that the band monitoring riveting gun further includes cover,
The tail portion connector, institute's displacement sensors and the pressure sensor are located inside it by the cover.
6. band according to claim 3 monitors riveting gun, which is characterized in that the band monitoring riveting gun further includes control
Case, the control cabinet includes cabinet, the display that is set to the intracorporal PLC controller of the case and is set on the cabinet
Screen, institute's displacement sensors and the pressure sensor are electrically connected with the PLC controller, and the PLC controller will
Received data is shown by display screen.
7. band according to claim 6 monitors riveting gun, which is characterized in that be provided with buzzer, institute on the control cabinet
Buzzer is stated to be configured as being lower than preset value when the detected value of institute's displacement sensors and/or the detected value of the pressure sensor
When, issue sound-light alarm.
8. band according to claim 6 monitors riveting gun, which is characterized in that be additionally provided with and be used to indicate on the control cabinet
The qualified display lamp and unqualified display lamp of the testing result of institute's displacement sensors and the pressure sensor.
9. band according to claim 6 monitors riveting gun, which is characterized in that the bottom of the cabinet is provided with multiple rubber
Footing.
10. band according to claim 6 monitors riveting gun, which is characterized in that be additionally provided on the cabinet USB joint,
RS232 connector and bus contact.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811252605.4A CN109317593A (en) | 2018-10-25 | 2018-10-25 | Band monitoring riveting gun |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811252605.4A CN109317593A (en) | 2018-10-25 | 2018-10-25 | Band monitoring riveting gun |
Publications (1)
Publication Number | Publication Date |
---|---|
CN109317593A true CN109317593A (en) | 2019-02-12 |
Family
ID=65262421
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811252605.4A Pending CN109317593A (en) | 2018-10-25 | 2018-10-25 | Band monitoring riveting gun |
Country Status (1)
Country | Link |
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CN (1) | CN109317593A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110170580A (en) * | 2019-05-29 | 2019-08-27 | 铁藤机电技术(上海)有限公司 | Riveting nut full-automatic material-feeding rivets monitoring system |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19711334A1 (en) * | 1997-03-18 | 1998-09-24 | Bayerische Motoren Werke Ag | Centre punch system for repairing non-magnetic motor vehicle bodywork parts |
CN104895862A (en) * | 2015-05-18 | 2015-09-09 | 无锡亿利大机械有限公司 | Hydraulic oil cylinder with displacement sensor |
CN105382172A (en) * | 2015-12-15 | 2016-03-09 | 眉山南车紧固件科技有限公司 | Intelligent riveting monitoring method and system |
CN108015214A (en) * | 2018-01-12 | 2018-05-11 | 四川省守望信息科技有限责任公司 | Nuclear power station fastener detecting device during suitable for installation |
CN207494487U (en) * | 2017-10-20 | 2018-06-15 | 睿维特紧固件设备(长春)有限公司 | A kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke |
CN108296406A (en) * | 2018-04-04 | 2018-07-20 | 眉山中车紧固件科技有限公司 | Intelligent riveting system |
-
2018
- 2018-10-25 CN CN201811252605.4A patent/CN109317593A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19711334A1 (en) * | 1997-03-18 | 1998-09-24 | Bayerische Motoren Werke Ag | Centre punch system for repairing non-magnetic motor vehicle bodywork parts |
CN104895862A (en) * | 2015-05-18 | 2015-09-09 | 无锡亿利大机械有限公司 | Hydraulic oil cylinder with displacement sensor |
CN105382172A (en) * | 2015-12-15 | 2016-03-09 | 眉山南车紧固件科技有限公司 | Intelligent riveting monitoring method and system |
CN207494487U (en) * | 2017-10-20 | 2018-06-15 | 睿维特紧固件设备(长春)有限公司 | A kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke |
CN108015214A (en) * | 2018-01-12 | 2018-05-11 | 四川省守望信息科技有限责任公司 | Nuclear power station fastener detecting device during suitable for installation |
CN108296406A (en) * | 2018-04-04 | 2018-07-20 | 眉山中车紧固件科技有限公司 | Intelligent riveting system |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110170580A (en) * | 2019-05-29 | 2019-08-27 | 铁藤机电技术(上海)有限公司 | Riveting nut full-automatic material-feeding rivets monitoring system |
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20190212 |