CN109308060A - Workshop resource perception positioning system based on wireless pulses - Google Patents

Workshop resource perception positioning system based on wireless pulses Download PDF

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Publication number
CN109308060A
CN109308060A CN201811317787.9A CN201811317787A CN109308060A CN 109308060 A CN109308060 A CN 109308060A CN 201811317787 A CN201811317787 A CN 201811317787A CN 109308060 A CN109308060 A CN 109308060A
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CN
China
Prior art keywords
workshop
positioning
base station
locating base
wireless pulses
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811317787.9A
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Chinese (zh)
Inventor
吴茂传
卓杰
朱军
王跃
牟家正
吴鹏
陈燕燕
咸云飞
卞光腾
万静静
朱建培
刘彩云
李建华
赵西香
许永正
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LIANYUNGANG JIERUI DEEPSOFT TECHNOLOGY Co Ltd
Original Assignee
LIANYUNGANG JIERUI DEEPSOFT TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by LIANYUNGANG JIERUI DEEPSOFT TECHNOLOGY Co Ltd filed Critical LIANYUNGANG JIERUI DEEPSOFT TECHNOLOGY Co Ltd
Priority to CN201811317787.9A priority Critical patent/CN109308060A/en
Publication of CN109308060A publication Critical patent/CN109308060A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A kind of workshop resource perception positioning system based on wireless pulses, the system includes several positioning labels, for emitting wireless pulses to the locating base station that is positioned of positioning label and controller, locating base station is at least provided with 3, several positioning labels are separately mounted in plant personnel and equipment, and locating base station is mounted in workshop;The positioning label is wirelessly connected with all locating base stations, locating base station and controller wired connection.System design is reasonable, easy to operate, can pass through the application to wireless pulses for the safety management demand in workshop, realize workshop resource identifies and positions management in real time, convenient for finding the unusual condition of either inside in time, production safety management level is improved, working efficiency is improved.

Description

Workshop resource perception positioning system based on wireless pulses
Technical field
The present invention relates to mobile positioning technique field, especially a kind of workshop resource perception based on wireless pulses positions system The localization method of system and the above-mentioned workshop resource perception positioning system based on wireless pulses.
Background technique
Safety in production is that an extremely extensive and complicated job and enterprise must pay attention to and ready-made work.Firstly, peace Full production is directly related to people life property safety and government investment benefit and public interests, is directly related to enterprise's shape As;Secondly state and society for safety in production expectation and require it is higher and higher, objective environment require enterprise cannot be in safety On make a fault.
Currently, the resources such as personnel, equipment, assets rely primarily on supervisor and carry out field pipes in large-scale manufacturing enterprise workshop Reason, supervisor's great work intensity, supervisory efficiency are low, not only consume a large amount of manpower and material resources, while can not accomplish to position in real time It monitors and timely responds to.In actual operation, since manufacturing process site environment is more special, manufacturing shop internal structure is multiple Miscellaneous, the reasons such as internal communication difficulty and the level of informatization caused by metal structure are low result in workshop appliance, personnel, assets etc. Resource orientation difficulty is big, and site safety production management is difficult.Therefore, there is an urgent need to a kind of means workshop important area Management supervision is imitated, production safety management level is improved, promotes working efficiency.
Summary of the invention
The technical problem to be solved by the present invention is in view of the deficiencies of the prior art, provide, a kind of design is reasonable, effect of burning Rate is high, the workshop resource perception positioning system based on wireless pulses without carbon distribution of burning.
There is provided the workshop resource perception positioning based on wireless pulses for another technical problem to be solved by this invention The localization method of system.
The technical problem to be solved by the present invention is to what is realized by technical solution below.The present invention is that one kind is based on The workshop resource perception positioning system of wireless pulses, the system include several positioning labels, for emitting wireless pulses to positioning The locating base station and controller that label is positioned, for locating base station at least provided with 3, several positioning labels are separately mounted to vehicle Between on personnel and equipment, locating base station is mounted in workshop;The positioning label is wirelessly connected with all locating base stations, positioning Base station and controller wired connection.
The technical problems to be solved by the invention can also be further realized by technical solution below, for above The workshop resource perception positioning system based on wireless pulses, the system further include convenient for the monitoring of situation in monitoring workshop Central management platform, monitoring center management platform include system centre server and for showing the aobvious of workshop resource motion track Show that device, system centre server are connect with controller by communication network.
The technical problems to be solved by the invention can also be further realized by technical solution below, for above The workshop resource perception positioning system based on wireless pulses, the system further include that the video interlink being mounted in workshop is set Standby, video interlink equipment is connect with system centre server by communication network.
The technical problems to be solved by the invention can also be further realized by technical solution below, for above The workshop resource perception positioning system based on wireless pulses, the locating base station are provided with 3,3 locating base stations point 3 different locations not being fixed in workshop.
The technical problems to be solved by the invention can also be further realized by technical solution below, for above The workshop resource perception positioning system based on wireless pulses, the locating base station is ultra-wideband pulse locating base station, fixed Position label is that ultra-wideband pulse positions label.
The technical problems to be solved by the invention can also be further realized by technical solution below, and one kind is based on The workshop resource perception localization method of wireless pulses, the above-described workshop resource perception positioning based on wireless pulses of this method System, its step are as follows:
(1) using one of locating base station as origin, the coordinate of remaining locating base station in workshop is calculated, and will determine The coordinate of position base station is preset in controller;
(2) are passed through by wireless pulses respectively and measures the positioning label for some positioning label, locating base station in workshop Distance, and by the distance information transmission to controller;
(3) received current measurement value and received measured value of the upper time point are compared by controller, and determining should Positioning label, which remains static, is in motion state;
Then further according to the parameter of the state setting Kalman filtering algorithm of the positioning label, and Kalman filtering is called to calculate Method is filtered current measurement value;
Finally filtered measured value weighted input least square method algorithm is calculated, obtains the seat of the positioning label Mark;
(4) repetitive operation calculates the coordinate of all positioning labels in workshop, realizes positioning.
Compared with prior art, the present invention installs positioning label in plant personnel and workshop appliance, passes through locating base station Positioning label is positioned in real time using wireless pulse signals, to realize the grasp to plant personnel and device location, just Safety management on site;Secondly, by controller and display cooperation realize workshop in personnel, equipment motion track show and Inquiry is convenient for effective supervision and management so that manager is very clear to the arrangement of entire workshop resource.The system design rationally, It is easy to operate, the reality of workshop resource can be realized by the application to wireless pulses for the safety management demand in workshop When identify and position management, convenient for finding the unusual condition of either inside in time, it is horizontal to improve production safety management, improves work Efficiency.
Detailed description of the invention
Fig. 1 is a kind of system flow chart of the invention;
Fig. 2 is a kind of algorithm flow chart of the invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, right below in conjunction with attached drawing of the present invention Technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is a part of the invention Embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making wound Every other embodiment obtained under the premise of the property made labour, shall fall within the protection scope of the present invention.
Referring to Fig.1-2, a kind of workshop resource perception positioning system based on wireless pulses, the system include several positioning marks It signs, for emitting wireless pulses to the locating base station and controller that label is positioned is positioned, locating base station is at least provided with 3 A, several positioning labels are separately mounted in plant personnel and equipment, and locating base station is mounted in workshop;The positioning label is equal It is wirelessly connected with all locating base stations, locating base station and controller wired connection.Locating base station is fixed in workshop, positions label It is mounted in the resource in workshop, the range information to some positioning label that controller is used to be measured according to locating base station is adjusted The position of the positioning label is calculated with algorithm, realizes positioning.
The system further includes convenient for the monitoring center management platform of situation in monitoring workshop, and monitoring center management platform includes System centre server and display for showing workshop resource motion track, system centre server and controller pass through logical Communication network connection.System centre server receives the coordinate information of the positioning label of controller sending, draws each positioning mark The position of label, and show over the display, convenient for observation, secondly, can also show positioning mark according to the location information of refreshing The motion track of label facilitates administrative staff to get information about the location information and motion track of workshop resource.
The system further includes the video interlink equipment being mounted in workshop, and video interlink equipment and system centre server are logical Cross communication network connection.
The locating base station is provided with 3, and 3 locating base stations are respectively fixedly disposed at 3 different locations in workshop, uses In the position for determining all positioning labels in workshop.
The locating base station is ultra-wideband pulse locating base station, and positioning label is that ultra-wideband pulse positions label.
A kind of workshop resource perception localization method based on wireless pulses, this method are provided using the workshop based on wireless pulses Source perceptual positioning system, its step are as follows:
(1) using one of locating base station as origin, the coordinate of remaining locating base station in workshop is calculated, and will determine The coordinate of position base station is preset in controller;
(2) are passed through by wireless pulses respectively and measures the positioning label for some positioning label, locating base station in workshop Distance, and by the distance information transmission to controller;
(3) received current measurement value and received measured value of the upper time point are compared by controller, and determining should Positioning label, which remains static, is in motion state;
Then further according to the parameter of the state setting Kalman filtering algorithm of the positioning label, and Kalman filtering is called to calculate Method is filtered current measurement value;
Finally filtered measured value weighted input least square method algorithm is calculated, obtains the seat of the positioning label Mark;
(4) repetitive operation calculates the coordinate of all positioning labels in workshop, realizes positioning.
The localization method is filtered first with distance of the Kalman filtering algorithm to measurement, and measurement error is reduced;Add Power least square method algorithm algorithmic procedure is first to establish error equation, recycles weighted least-squares method to substitute into known coordinate and finds out Error amount in error equation, finally substitutes into error amount, finds out the coordinate of unknown point, the as coordinate of the positioning label:
Wherein, error equation vi=[(Xi-X)2+(Yi-Y)2]1/2-di, viFor error, (xi, yi) be known point seat Mark, (x, y) are the coordinate of unknown point, diFor range information.
The present invention uses weighted least square algorithm, controls the smallest error, keeps result and true value close.
Secondly as, often there is NLOS error, Kalman filtering in ranging information in wireless channel environment complexity and changeable Algorithm is a kind of self adaptable linear regression estimator, can effectively improve the influence of NLOS error in position fixing process, is being positioned The relatively high occasion of requirement of real-time realizes static immobilization result by fixed static judgement modification Kalman filtering algorithm parameter Stablize, is dynamically capable of the characteristic of very fast real time tracking motion;
Kalman filter is self adaptable linear regression estimator, and its essence is according to measured value and predicted value reconstituted state The recursion of vector, experience " prediction-actual measurement-amendment " process realizes filtering, mainly includes five equations:
1) status predication equation: XkK, k-1Xk-1k-1
2) error covariance matrix is predicted:
3) gain matrix equation:
4) state estimation equation: Xk=XK, k-1+Kk(Yk-HkXK, k-1)
5) estimation error variance battle array: Pk=(I-KkHk)PK, k-1
Wherein:
XkThe state of etching system when being k;
ωk- 1 is noise vector, its covariance matrix is Qk-1
ΦK, k-1It is state-transition matrix;
YkIt is the measured value at k moment;
HkIt is sensitivity of measurement vector;
RkIt is measurement error covariance matrix.
The operational process of this system is open system, and locating base station detection positioning tag distances information is to controller, control Device receives range information, carries out the coordinate for calculating each positioning label, coordinate is then passed to monitoring center management platform, is shown Show pre-simulated workshop interface on device, the position of each positioning label is shown according to coordinate, thus by personnel, equipment etc. in workshop Over the display, locating base station periodic refreshing updates range information to printed words whole real-time display, convenient for understanding change in resources in time Dynamically;Positioning label is numbered simultaneously, the coordinate for positioning label is stored according to number, convenient for drawing in certain time, The running track of the positioning label, thus the motion profile of personnel or equipment where learning the positioning label;For workshop people Positioning label can be integrated on attendance card, wear convenient for personnel by member, realize attendance, positioning one.
For the safety management demand in the specific region of large-scale manufacturing enterprise workshop when this system, by wireless pulses Using proposing the workshop resource comprehensive pipe perceptual positioning system schema based on high-performance treatments chip and wireless pulses, in detail The design principle for analyzing high precision wireless positioning system develops the workshop resource perception positioning system of high reliability, can Convenient, intuitive, safety, the comprehensive personnel to inside management region, equipment, assets etc. authorize, and realize shipbuilding enterprise Industry workshop resource identifies and positions management in real time, finds the unusual condition occurred inside the region in time, issues warning information, It is horizontal to improve production safety management, improves working efficiency.
Wireless pulses are a kind of location technologies developed in recent years, generally use extremely narrow pulse signal or Extremely wide spectral bandwidth signal carries out the transmitting of information, and compared with other location technologies, major advantage is that penetration capacity is strong, positions Precision is high, the stationkeeping ability with Centimeter Level.Wireless pulses can be complete in the case where closed indoor or barrier is more At ranging localization task, can preferably be played the performance in the underground space.
Wireless pulses are emitted using three fixed position reference points to mobile tag based on the positioning method of arrival time to be believed Number, label according to signal reception time and permanent datum transmitting signal time and three reference points to label distance Calculate the position of outgoing label.
1, the workshop resource locating system framework based on wireless pulses
Workshop resource perception positioning system based on wireless pulses is mainly made of enterprises level and shop layer two large divisions.Its Middle enterprises level specifically includes that monitoring center management platform, enterprise IP network, the network switching equipment, system server center etc..Vehicle Interbed specifically includes that either inside exchange network, device gateway, locating base station, positioning label, video interlink equipment etc..Enterprise Layer and shop layer pass through security protection gateway and core switch connection.
Shop layer with acquisition plant personnel, equipment, the position data of the manufacturing recourses such as assets, and will collect for identification Data information system server centralized positioning software systems are transmitted to by wireline communication network are analyzed and handled.System Server-centric software systems are mainly used to carry out data sampling and processing, displaying and storage, and pass through data integration interface and enterprise Industry layer resource management system carries out data transmission, and passes through the graphical interfaces or text of monitor system software convenient for enterprise administrator The motion track of workshop resource is intuitively recognized in list, determines workshop comprehensive resources position data.
Electromagnetic interference is stronger under large-scale manufacturing shop environment, and data collection point widely dispersed, according to workshop reality Border situation, from the reliability of system, real-time and scalability, this paper presents construct workshop resource based on wireless pulses Perceptual positioning system.
2, the workshop resource locating system hardware design based on wireless pulses
The hardware design of workshop resource perception positioning system based on wireless pulses includes locating base station, positioning label hardware Design.Workshop resource perception positioning system mainly completes the acquisition tasks to the position datas such as personnel, equipment, assets in workshop. The alignment sensor data and data processing essence that controller design mainly needs to acquire according to workshop resource perception positioning system Spend the type, locating module model, memory storage mode, network communication mode, data transmittal and routing form to select main control chip. In view of the complicated electromagnetic application environment of large enterprise manufacturing shop, hardware circuit design emphasis considers that wireless locating module is anti-multiple Miscellaneous electromagnetic interference capability.Positioning system message transmission rate with higher and stronger requirement of real-time, system are selected high Performance ARM chip, DW1000 wireless locating module etc. complete the design of controller hardware partial circuit.
3, the Embedded Software Design of the workshop resource locating system based on wireless pulses
Embedded Software Design is mainly the measurement completed positioning label to locating base station time of arrival (toa), locating base station Between time of arrival (toa) information measurement, by locating base station acquisition position data send monitoring system to.Embedded software Message processing flow uses sequential processes, reset and clock configuration module including main control chip, ethernet module, timer mould The initialization such as block, DW1000 module, DW1000 wireless location processing module are handled using interrupt mode.
4, the software design of the workshop resource locating system based on wireless pulses
It is aobvious that positioning system management software mainly completes positioning analysis, positioning calculation, locating base station status display, position data Show, system configuration management etc..Locating base station status display mainly shows whether locating base station is connected to positioning system application, network Whether connection succeeds;Position data shows the position data of main display positioning label and positions the working condition of label, real When show personnel in workshop, equipment, assets positioning label motion track;System configuration management mainly includes orientation management system Functional module configuration and locating base station configuration.
Main points of the invention:
(1) map monitors in real time
This system by personnel and device distribution situation real-time display on map so that personnel of the manager to entire plant area It is very clear to arrange.
(2) region access leaves alarm
In the settable region access in specific region, uncommitted personnel enter system alarm after restricted area; If system alarm is left in the region personnel that the specific period does not allow personnel to leave, to ensure the peace in major tasks region Entirely.
(3) personnel's historical track plays back
Personnel's historical track can be checked, show that one is list modes, and one is track sides there are two types of mode Formula.List mode shows the motion profile of personnel with the mode in time and region.Track-wise is by the movement road of personnel Line is directly displayed on map.Administrative staff can grasp the movable route of personnel at the appointed time.
(4) multi-use card
Positioning card integrates RFID attendance card, multiple functions, the person's of being convenient for carrying carrying such as realizes positioning, attendance, has dinner.Such as enterprise Have attendance checking system already, can be realized in the case where being changed without attendance checking system attendance, positioning it is two-in-one, thus for enterprise save Cost.
The technical indicator of this system:
1, functional parameter
(1) real time position positions;
(2) historical track plays back;
(3) tag control, including managing electric quantity, grouping management, label information management are positioned;
(4) fence is alarmed;
(5) SOS calls for help alarm.
2, performance indicator
(1) 4 locating base station can be not less than 30 meters * 30 meters of region under the spaciousness of overlay area;
(2) positioning label position upload frequencies are not less than 1hz, i.e., 1 position of upload in every 1 second;
(3) positioning accuracy error is spacious unobstructed lower not higher than 0.5 meter;
(4) positioning software display position and actual displacement delay are no more than 1.5 seconds.

Claims (6)

1. a kind of workshop resource perception positioning system based on wireless pulses, it is characterised in that: the system includes several positioning marks It signs, for emitting wireless pulses to the locating base station and controller that label is positioned is positioned, locating base station is at least provided with 3 A, several positioning labels are separately mounted in plant personnel and equipment, and locating base station is mounted in workshop;The positioning label is equal It is wirelessly connected with all locating base stations, locating base station and controller wired connection.
2. the workshop resource perception positioning system according to claim 1 based on wireless pulses, it is characterised in that: the system It further include convenient for the monitoring center management platform of situation in monitoring workshop, it includes system centre server that monitoring center, which manages platform, With for showing that the display of workshop resource motion track, system centre server are connect with controller by communication network.
3. the workshop resource perception positioning system according to claim 2 based on wireless pulses, it is characterised in that: the system It further include that the video interlink equipment being mounted in workshop, video interlink equipment and system centre server are connected by communication network It connects.
4. the workshop resource perception positioning system according to claim 1 based on wireless pulses, it is characterised in that: described fixed Position base station is provided with 3, and 3 locating base stations are respectively fixedly disposed at 3 different locations in workshop.
5. the workshop resource perception positioning system according to claim 1 based on wireless pulses, it is characterised in that: described fixed Position base station is ultra-wideband pulse locating base station, and positioning label is that ultra-wideband pulse positions label.
6. a kind of workshop resource perception localization method based on wireless pulses, it is characterised in that: this method uses claim 1-5 Workshop resource perception positioning system described in any one based on wireless pulses, its step are as follows:
(1) using one of locating base station as origin, the coordinate of remaining locating base station in workshop is calculated, and base will be positioned The coordinate stood is preset in controller;
(2) distance that wireless pulses measure the positioning label is passed through respectively for some positioning label, locating base station in workshop, And by the distance information transmission to controller;
(3) received current measurement value and received measured value of the upper time point are compared by controller, determine the positioning Label, which remains static, is in motion state;
Then further according to the parameter of the state setting Kalman filtering algorithm of the positioning label, and Kalman filtering algorithm pair is called Current measurement value is filtered;
Finally filtered measured value weighted input least square method algorithm is calculated, obtains the coordinate of the positioning label;
(4) repetitive operation calculates the coordinate of all positioning labels in workshop, realizes positioning.
CN201811317787.9A 2018-11-06 2018-11-06 Workshop resource perception positioning system based on wireless pulses Pending CN109308060A (en)

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CN110456795A (en) * 2019-08-13 2019-11-15 成都电科慧安科技有限公司 A kind of intelligent carriage positioning control system and method based on UWB
CN111381207A (en) * 2020-03-31 2020-07-07 重庆双驰门窗有限公司 Intelligent digital workshop material difference plate positioning system
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CN114492693A (en) * 2022-01-24 2022-05-13 宁夏汇川服装有限公司 Clothing positioning system in clothing production process

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110032152A (en) * 2019-03-27 2019-07-19 陈文武 A kind of intelligent workshop management system and application method based on Internet of Things
CN110456795A (en) * 2019-08-13 2019-11-15 成都电科慧安科技有限公司 A kind of intelligent carriage positioning control system and method based on UWB
CN111381207A (en) * 2020-03-31 2020-07-07 重庆双驰门窗有限公司 Intelligent digital workshop material difference plate positioning system
CN111381207B (en) * 2020-03-31 2022-05-27 重庆双驰门窗有限公司 Intelligent digital workshop material difference plate positioning system
CN113079469A (en) * 2021-03-19 2021-07-06 深圳市瑞力物联技术有限公司 Personnel and asset positioning management system and method
CN114492693A (en) * 2022-01-24 2022-05-13 宁夏汇川服装有限公司 Clothing positioning system in clothing production process

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