CN109305978A - A kind of new method preparing Clavulanate - Google Patents

A kind of new method preparing Clavulanate Download PDF

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Publication number
CN109305978A
CN109305978A CN201710615169.1A CN201710615169A CN109305978A CN 109305978 A CN109305978 A CN 109305978A CN 201710615169 A CN201710615169 A CN 201710615169A CN 109305978 A CN109305978 A CN 109305978A
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China
Prior art keywords
clavulanic acid
clavulanate
preparation process
amine salt
salt
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CN201710615169.1A
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Chinese (zh)
Inventor
彭继先
王风文
王玉亭
刘海峰
高天虹
张敏
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SHANDONG RUIYING PIONEER PHARMACEUTICAL CO Ltd
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SHANDONG RUIYING PIONEER PHARMACEUTICAL CO Ltd
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Priority to CN201710615169.1A priority Critical patent/CN109305978A/en
Publication of CN109305978A publication Critical patent/CN109305978A/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D503/00Heterocyclic compounds containing 4-oxa-1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. oxapenicillins, clavulanic acid derivatives; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulfur-containing hetero ring
    • C07D503/10Heterocyclic compounds containing 4-oxa-1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. oxapenicillins, clavulanic acid derivatives; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulfur-containing hetero ring with a carbon atom having three bonds to hetero atoms with at the most one bond to halogen, e.g. an ester or nitrile radical, directly attached in position 2
    • C07D503/12Heterocyclic compounds containing 4-oxa-1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. oxapenicillins, clavulanic acid derivatives; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulfur-containing hetero ring with a carbon atom having three bonds to hetero atoms with at the most one bond to halogen, e.g. an ester or nitrile radical, directly attached in position 2 unsubstituted in position 6
    • C07D503/14Heterocyclic compounds containing 4-oxa-1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. oxapenicillins, clavulanic acid derivatives; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulfur-containing hetero ring with a carbon atom having three bonds to hetero atoms with at the most one bond to halogen, e.g. an ester or nitrile radical, directly attached in position 2 unsubstituted in position 6 with hydrogen atoms, hydrocarbon or substituted hydrocarbon radicals, other than a carbon atom having three bonds to hetero atoms with at the most one bond to halogen, attached in position 3
    • C07D503/16Radicals substituted by hetero atoms or by carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. an ester or nitrile radical
    • C07D503/18Radicals substituted by hetero atoms or by carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. an ester or nitrile radical by oxygen atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D503/00Heterocyclic compounds containing 4-oxa-1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula:, e.g. oxapenicillins, clavulanic acid derivatives; Such ring systems being further condensed, e.g. 2,3-condensed with an oxygen-, nitrogen- or sulfur-containing hetero ring
    • C07D503/02Preparation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

The invention belongs to biopharmaceutical technologies, specifically provide a kind of preparation process of Clavulanate.Firstly, clavulanic acid fermentation liquid adsorbs resin adsorption through alkali anion after rate purifies, clavulanic acid eluent is afforded with NaCL solution;Then it after eluent nanofiltration concentration, is reacted with amine, is freeze-dried to obtain clavulanic acid amine salt crude product with freeze drier;Above-mentioned crude product finally is extracted with dehydrated alcohol, obtains clavulanic acid amine salt sterling through super-critical crystallization.Clavulanic acid amine salt can further react to obtain pharmaceutically acceptable salt or ester.This technique product purity it is high, high-quality.It is not required to solvent crystal, it is environmental-friendly, easy to operate, at low cost.

Description

A kind of new method preparing Clavulanate
Technical field
The invention belongs to pharmaceutical manufacturing field, in particular to a kind of method of purification of Clavulanate.
Background technique
The alkali metal salt (such as potassium clavulanate) of clavulanic acid is a kind of mono- lactamase restrainer of β, it and amoxycillin are green Mycin and the combination of mono- lactam antibiotics of other β can overcome the drug resistance problems got worse, increase substantially phthalein amine in β mono- The bacteriostatic activity of class antibiotic.
Currently, preparing the conventional method of Clavulanate are as follows: first by filtering fermentation liquor, be concentrated to get clavulanic acid water Solution;Then clavulanic acid is extracted from clavulanic acid aqueous solution, reacts to form stable clavulanic acid amine salt with organic amine;Most Clavulanic acid amine salt is changed into required alkali metal salt afterwards.There are many patent documents to propose the preparation of Clavulanate Other schemes.For example, the patent of Patent No. 93103713.1 proposes first with weak base or strong base anion resins absorption gram Clavulanic acid fermentation liquid, LiCL elution, reverse osmosis unit concentration, dry clavulanic acid lithium salts;Then clavulanic acid lithium salts mistake 732(K+) resin carries out ion exchange into potassium clavulanate saline solution;It is dense through decolorization and impurity removal by active carbon, reverse osmosis unit again Contracting;Freeze-drying or with solvent crystal, obtains finished product.It for example proposes to be not required in the patent of Patent No. 200810016416.7 again Clavulanic acid intermediate is formed, and directly prepares potassium clavulanate or pharmaceutically acceptable with alkali carbonate and bicarbonate Other salt.
But all schemes require to crystallize Clavulanate using a large amount of solvents, such as acetone or isopropanol.This is just So that preparation process exists, product purity is low, of poor quality, high production cost, complex process, production process are difficult to control, solvent recycling Difficult, the disadvantages of environmental pollution is serious.
Summary of the invention
A kind of in order to compensate for the shortcomings of the prior art, the present invention provides steps simple, easily operated Clavulanate Preparation process.
The present invention is achieved through the following technical solutions:
A kind of Clavulanate preparation process includes following operating procedure:
(1) ceramic film process is carried out to clavulanic acid fermentation liquid first, removes mycelium and macromolecular substances, molecule interception For 50,000 dalton;In turn with organic film process, solid matter and partial pigment in fermentation liquid are removed, molecule interception is 1 Ten thousand dalton;
(2) elution is afforded with weak base or the above-mentioned concentrate of strong alkalinity anion absorption resin adsorption and then with NaCl solution Liquid;
(3) active carbon decoloring is added in above-mentioned eluent, is centrifuged active carbon or small molecular weight impurity removing or is filtered, finally received Filter is concentrated to get clavulanic acid sodium salt solution;
(4) organic amine (such as n-butylamine, tert-butylamine, n-octyl amine, t-octanylamine) reaction is added into clavulanic acid sodium salt solution to generate Stable clavulanic acid intermediate amine salt;It is freeze-dried to obtain clavulanic acid amine salt crude product;
(5) a certain amount of ethyl alcohol is added and extracts clavulanic acid amine salt, be filtered to remove NaCL solid and ethyl alcohol insoluble impurities;
(6) crystallize clavulanic acid amine salt using supercritical technology;
(7) clavulanic acid amine salt is reacted with alkali metal salt (such as sylvite) and generates pharmaceutically acceptable Clavulanate.
Preferably, alkalescent yin absorption resin is used in step (2).
Preferably, the organic amine in step (4) is t-octanylamine.
Preferably, ethyl alcohol used is dehydrated alcohol in step (5).
Preferably, the supercritical fluid that step (6) supercritical technology is selected is CO2
The beneficial effects of the present invention are: substantially increasing the purity of clavulanic acid amine salt using this programme, further increase Pharmaceutically receptible metal clavulanate salt or the quality of ester.Compared with traditional method using solvent crystal, cost It is greatly reduced, it is environmental-friendly, and solve the problems, such as that solvent recycling is difficult, it operates more convenient.
Specific embodiment
Embodiment 1:
Fermentation liquor pretreatment
The water that the clavulanic acid fermentation liquid of 200L is added 5 times is diluted, and PH to 4.8 ~ 5.5 is adjusted, in 4~10 DEG C of item of temperature First it is the ceramic membrane filter of 50,000 dalton with molecule interception under part, removes mycelium and macromolecular substances;Then molecule retains Amount is the organic membrane filter of 10,000 dalton, removes some solid suspensions and partial pigment, and flow is 10 ~ 30L/ (m2H), Obtain filtered solution 950L.
Embodiment 2:
The separation of clavulanic acid sodium
It ferments and filters obtained in weakly-basic anion absorption resin (ratio of height to diameter 6:1, amount of filler 50L) absorption embodiment 1 Cross liquid, adsorption flow rate 150L/h.Resin is cleaned with deionized water, then the NaCL solution for being 4 ~ 6% with concentration elutes, elution stream Speed is 25 ~ 50L/h.It is slowly added into active carbon in eluent, 0.5h is stirred at 5 DEG C, plate-frame filtering adjusts PH to 6.0 ~ 6.5, Pressure is 15 ~ 25KPa, and temperature carries out nanofiltration under the conditions of being 0 ~ 5 DEG C and is concentrated into the 1/20 of original volume.(above-mentioned adsorption flow rate VAbsorption、 Elution flow rate VElutionWith the relationship of weakly-basic anion absorption resin extender amount V are as follows: VAbsorption=3V/h;VElution=0.5~1V/h.)
Embodiment 3:
The preparation of carat dimension amine salt
The H of 2mol/L is added in concentrate2SO4Solution adjusts PH to 1.5 ~ 2.0, and tert-butylamine solution, 0 ~ 5 DEG C of progress is then added Reaction, is freeze-dried to obtain clavulanic acid tert-butylamine crude product 4Kg after fully reacting.
48L dehydrated alcohol is added into above-mentioned crude product, dissolution is sufficiently stirred, is filtered to remove insoluble impurities, obtains 49.4Kg's Clavulanic acid tert-butylamine ethanol solution.
Super-critical crystallization
By extraction feed (i.e. the mixed solution of clavulanic acid tert-butylamine and ethyl alcohol), prior charging feedstock basket is simultaneously put into extraction kettle In, CO2Fluid is through CO2Pump enters extraction kettle, and alcohol component is by CO2Fluid extraction is taken away, by filter, heat exchanger, decompression Enter separating still afterwards, is extracted ingredient clavulanic acid tert-butylamine crystal and stays in extraction kettle, the CO of circulation2Fluid is through low pressure mistake Filter, cooler and condenser are condensed into the CO of liquid2, and enter solvent tank, so as to recycled.
Embodiment 4:
The preparation of potassium clavulanate
(1) isooctyl acid potassium-aqueous isopropanol configuration
Isopropanol is mixed with isooctyl acid potassium, revolving speed 35Hz is controlled, 30min is sufficiently stirred.
(2) dissolution of clavulanic acid tert-butylamine
The isopropanol of 2.5CKg and the purified water of 0.6CKg are added into container, opens stirring, controls stirring rate 35Hz, it will be warm Degree control adds preprepared clavulanic acid tert-butylamine at 30 ~ 35 DEG C, stirs 30min.
(3) reactive crystallization
Under the conditions of controlling 20 ~ 25 DEG C of temperature, speed of agitator 35z, into clavulanic acid tert-butylamine solution, a dropping step (1) is matched Isooctyl acid potassium-aqueous isopropanol, time for adding 30min.0 ~ 5 DEG C, 4 ~ 6h of insulated and stirred is cooled to after being added dropwise, revolving speed is 35Hz。
Last centrifugal filtration, vacuum drying obtain potassium clavulanate 1.22Kg.

Claims (6)

1. a kind of preparation process of Clavulanate, it is characterised in that: including following operating procedure:
(1) alkali anion absorption resin adsorption clavulanic acid filtered solution, the elution of NaCL solution;
(2) active carbon decoloring is added, is centrifuged active carbon or small molecular weight impurity removing or is filtered;
(3) amine aqueous solution is added, reaction generates stable clavulanic acid intermediate amine salt;
(4) nanofiltration concentration, be freeze-dried clavulanic acid amine salt, NaCL and impurity hybrid solid and use acetone washing;
(5) a certain amount of ethanol solution is added and extracts clavulanic acid amine, be filtered to remove NaCL and ethyl alcohol insoluble impurities;
(6) crystallize clavulanic acid amine salt using supercritical technology;
(7) clavulanic acid amine salt is reacted with alkali metal salt and generates pharmaceutically acceptable Clavulanate.
2. a kind of preparation process of Clavulanate according to claim 1, it is characterised in that the alkalinity yin in step (1) Nonionic adsorption resin can be strong alkalinity anion absorption resin and be also possible to weakly-basic anion absorption resin.
3. a kind of preparation process of Clavulanate according to claim 1, it is characterised in that the amine aqueous solution in step (3) Including n-butylamine, tert-butylamine, n-octyl amine, t-octanylamine.
4. a kind of preparation process of Clavulanate according to claim 1, it is characterised in that the ethyl alcohol in step (5) is molten Liquid can be the ethanol water that dehydrated alcohol is also possible to arbitrary proportion.
5. a kind of preparation process of Clavulanate according to claim 1, it is characterised in that overcritical skill in step (6) The supercritical fluid that art selects is supercritical fluid CO 2.
6. a kind of preparation process of Clavulanate according to claim 1, it is characterised in that the alkali metal in step (7) Salt includes isooctyl acid potassium, potassium acetate.
CN201710615169.1A 2017-07-26 2017-07-26 A kind of new method preparing Clavulanate Pending CN109305978A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113979872A (en) * 2021-11-09 2022-01-28 国药集团威奇达药业有限公司 Comprehensive recovery method of effective components in potassium clavulanate kettle residual liquid

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Publication number Priority date Publication date Assignee Title
EP0026044A1 (en) * 1979-08-24 1981-04-01 Beecham Group Plc Amine salt of clavulanic acid, its preparation and use
CN1080204A (en) * 1993-03-30 1994-01-05 聂中越 A kind of technology of concentrating aqueous solution of clavulanate
EP0801069A1 (en) * 1992-06-11 1997-10-15 Smithkline Beecham Plc Process for the preparation of clavulanic acid
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CN1312814A (en) * 1998-07-16 2001-09-12 Dsm公司 Improved process for preparing salts and esters of clavulanic acid
CN1429227A (en) * 2000-05-13 2003-07-09 史密斯克莱·比奇曼公司 Process for purification of salt of clavulanic acid
CN105384758A (en) * 2015-12-01 2016-03-09 国药集团威奇达药业有限公司 Preparation method of clavulanic acid amine salt

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0026044A1 (en) * 1979-08-24 1981-04-01 Beecham Group Plc Amine salt of clavulanic acid, its preparation and use
EP0801069A1 (en) * 1992-06-11 1997-10-15 Smithkline Beecham Plc Process for the preparation of clavulanic acid
CN1080204A (en) * 1993-03-30 1994-01-05 聂中越 A kind of technology of concentrating aqueous solution of clavulanate
CN1185158A (en) * 1995-04-20 1998-06-17 莱克药物与化学公司dd Prepn. of clavulanate salts
CN1185155A (en) * 1995-05-16 1998-06-17 株式会社钟根堂 Method for mfg. clavulanic acid salt
CN1258298A (en) * 1997-04-04 2000-06-28 史密丝克莱恩比彻姆有限公司 Process for preparation of metal salt of clavulanic acid
CN1312814A (en) * 1998-07-16 2001-09-12 Dsm公司 Improved process for preparing salts and esters of clavulanic acid
CN1429227A (en) * 2000-05-13 2003-07-09 史密斯克莱·比奇曼公司 Process for purification of salt of clavulanic acid
CN105384758A (en) * 2015-12-01 2016-03-09 国药集团威奇达药业有限公司 Preparation method of clavulanic acid amine salt

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113979872A (en) * 2021-11-09 2022-01-28 国药集团威奇达药业有限公司 Comprehensive recovery method of effective components in potassium clavulanate kettle residual liquid

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