CN109304837A - Electronic water pump moulds two template dies of magnetic impeller center single-point injection molding production technology and production - Google Patents
Electronic water pump moulds two template dies of magnetic impeller center single-point injection molding production technology and production Download PDFInfo
- Publication number
- CN109304837A CN109304837A CN201811456927.0A CN201811456927A CN109304837A CN 109304837 A CN109304837 A CN 109304837A CN 201811456927 A CN201811456927 A CN 201811456927A CN 109304837 A CN109304837 A CN 109304837A
- Authority
- CN
- China
- Prior art keywords
- water pump
- injection molding
- cavity
- die
- upper mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 238000001746 injection moulding Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000005516 engineering process Methods 0.000 title claims abstract description 7
- 239000012530 fluid Substances 0.000 claims abstract description 9
- 238000002347 injection Methods 0.000 claims abstract description 6
- 239000007924 injection Substances 0.000 claims abstract description 6
- 238000007711 solidification Methods 0.000 claims abstract description 4
- 230000008023 solidification Effects 0.000 claims abstract description 4
- 239000011797 cavity material Substances 0.000 description 39
- 239000003292 glue Substances 0.000 description 10
- 239000002699 waste material Substances 0.000 description 7
- 239000000696 magnetic material Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
- B29C45/2708—Gates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses electronic water pump modeling magnetic impeller center single-point injection molding production technology and two template dies of production, two template dies include upper die and lower die, bottom is equipped with water pump vane top vane wheel hub die cavity in upper mold, the impeller cylinder mould chamber of water pump vane lower part is equipped in lower die, die cavity forms water pump vane shape shape chamber inside upper mold and lower die splice grafting, vertical injection molding cavity is equipped in the upper mold, injection molding cavity bottom is located at wheel hub cavity center.Two template dies are assembled, injection fluid moulds magnetic from injection molding cavity top, and fluid moulds magnetic and fills die cavity by 360 ° of fillings downwards of surrounding from the top center of water pump vane shape shape chamber, upper mold lower die is separated after solidification, injection molding product are taken out, fractures and removes the useless stick of center injection molding cavity to get water pump vane.The present invention not only improves properties of product, but also reduces production cost.
Description
Technical field
The present invention relates to electronic water pump for automobile production technical fields, and in particular to for producing electronic water pump modeling magnetic impeller
Two template dies and the center single-point Shooting Technique that electronic water pump modeling magnetic impeller is realized using two template dies.
Background technique
Electronic water pump for automobile impeller is integrally formed by modeling magnetic material injection, is clicked through glue using three template dies two at present and is molded work
Skill, as shown in Fig. 2, three template dies include upper mold, middle mould and lower die, middle mould bottom is equipped with water pump vane top vane wheel hub die cavity,
Lower die is equipped with the impeller tubular die cavity of water pump vane lower part, and die cavity forms water pump vane shape shape chamber inside middle mould and lower die splice grafting,
Injection molding cavity under " n " type is equipped in middle mould, the bottom of the two vertical footing injection molding cavities in left and right is located at wheel hub cavity or so edge, on
Vertical taper injection molding cavity is equipped in mould.When production, flow-like modeling magnetic material enters from upper injection molding cavity top, is then tapped off to water
The left and right sides of impeller of pump shape shape chamber, which is filled downwards, fills die cavity, therefore two click through glue injection molding liquid modeling magnetic in impeller cylinder mould chamber
In converge from two sides, just will form weld mark after solidification, weld mark can generate certain negatively influencing to the performance of product.When demoulding
Since injection molding cavity is fork type, it is necessary to which mould and lower die, injection molding cavity material mouth and water pump vane injection molding product are necessary in first separating
First break, thus the tie point section of the two cannot be too big, therefore being molded injection pressure must be sufficiently large, product appearance could nothing
Defect, not only injection efficiency is low, but also is also uncontrollable to product quality.It separates upper mold and middle mould takes out in injection molding cavity and gives up
Material, waste material generally weigh 19g or so, consider that waste material melt back recycling is affected to properties of product, largely make waste treatment,
And magnetic raw material about 130,000/ton is moulded, value is more expensive, and waste material also becomes important a part of finished product cost of material in injection molding cavity.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of center single-point injecting glues of electronic water pump modeling magnetic impeller to produce work
Skill, using two template dies, from water pump vane die cavity top center point single-point into glue, fluid modeling magnetic material is from top along cavity by surrounding
360 ° are filled downwards, and the electronic water pump impeller of injection molding does not have weld mark, and product magnetic property gets a promotion.Four points are reduced simultaneously
One of more than injection molding waste generate, save expensive raw material, reduce production cost.
The present invention is provided to produce two template dies of electronic water pump modeling magnetic impeller, it is achieved through the following technical solutions:
For producing two template dies of electronic water pump modeling magnetic impeller, including upper die and lower die, bottom is equipped with water pump vane top in upper mold
Portion's blade wheel hub die cavity, the impeller cylinder mould chamber of water pump vane lower part is equipped in lower die, and upper mold and lower die splice grafting inside die cavity are formed
Water pump vane shape shape chamber is equipped with vertical injection molding cavity in the upper mold, and injection molding cavity bottom is located at wheel hub cavity center.
The further improvement scheme of the present invention is that injection molding cavity is conical desk shape, and diameter is gradually increased from top to bottom.Because upper
Water pump vane can integrally take out with useless stick when lower die is opened, then fracture that remove useless stick more easy to operate, unlike when two, which click through glue, is opened
Two pulling hooks are needed, when product is stained with mould, need to shut down and remove stagnant mould cast gate, implementation of the invention improves properties of product,
Raising produces efficiency.
The further improvement scheme of the present invention is that the blade wheel hub die cavity is circumferentially-spaced using vertebra platform shape as center chamber
It encloses and sets blade cavity, the impeller cylinder mould chamber is cylindric die cavity.
The present invention provides the skills for the center single-point injection molding production technology that electronic water pump modeling magnetic impeller is realized using two template dies
Art scheme:
The center single-point that electronic water pump moulds magnetic impeller is molded production technology, assembles any one of claims 1 to 3 two plate
Mould, from injection molding cavity top, injection fluid moulds magnetic, and it is downward by 360 ° of surrounding from the top center of water pump vane shape shape chamber that fluid moulds magnetic
Filling fills die cavity, and upper mold lower die is separated after solidification, takes out injection molding product, fractures and removes the useless stick of center injection molding cavity to get water
Pump modeling magnetic impeller.
Compared with prior art, the present invention having following obvious advantage:
One, the present invention is realized for producing electronic water pump impeller from its top impeller central point single-point into glue, moulds magnetic material from top
Portion is along cavity by 360 ° of fillings downwards of surrounding, and the electronic water pump modeling magnetic impeller of injection molding does not have weld mark, and product magnetic property obtains
To promotion.
Two, waste material is only a truncated cone shape bar in present invention note cavity mold, is the part in former three template die upper molds, and weight is former
Carry out waste material one third less than only 5-6g, by modeling about 0.13 yuan/g of magnetic material price at present, one electronic water pump leaf of every production
Wheel can save nearly 1.60 yuan, and material cost is greatly saved.
Detailed description of the invention
Fig. 1 is two template die cross-sectional views of the invention；
Fig. 2 is former three template die cross-sectional views；
Fig. 3, Fig. 4, Fig. 5 are center single-point injecting glue product Distribution of Magnetic Field test chart of the present invention；
Fig. 6, Fig. 7, Fig. 8 are traditional two sides two o'clock injecting glue product Distribution of Magnetic Field test chart.
Specific embodiment
As shown in Figure 1, two template die of the present invention includes upper mold 1 and lower die 2, bottom is equipped with water pump vane top in upper mold 1
Portion's blade wheel hub die cavity 11, it is that chamber circumferentially-spaced enclose in center sets leaf that the blade wheel hub die cavity 11, which is with vertebra platform shape wheel hub cavity 111,
Piece chamber 112 is equipped with the impeller cylinder mould chamber 21 of water pump vane lower part in lower die 2, and the impeller cylinder mould chamber 21 is cylindric die cavity, on
Die cavity forms water pump vane shape shape chamber inside mould 1 and 2 splice grafting of lower die, is equipped with vertical injection molding cavity 12, injection molding cavity in the upper mold 1
12 be conical desk shape, and diameter is gradually increased from top to bottom, and 12 bottom of injection molding cavity is located at wheel hub cavity center.
The center single-point that electronic water pump moulds magnetic impeller is molded production technology, above-mentioned two template die is assembled, from injection molding cavity top
It injecting fluid and moulds magnetic, fluid moulds magnetic and fills die cavity by 360 ° of fillings downwards of surrounding from the top center of water pump vane shape shape chamber, Gu
Upper mold lower die is separated after change, takes out injection molding product, is fractureed and is removed the useless stick of center injection molding cavity to get water pump modeling magnetic impeller.
The electronic water pump impeller of center single-point injecting glue production of the present invention, converges compared to traditional two sides two o'clock or multiple spot into glue
It is molded the electronic water pump impeller of production, product magnetic property is substantially improved.Inventor is using gaussmeter to product of the present invention and tradition
Product has carried out magnetic property detection, and Fig. 3, Fig. 4, Fig. 5 are product of the present invention Distribution of Magnetic Field test charts, and Fig. 6, Fig. 7, Fig. 8 are tradition
Product Distribution of Magnetic Field test chart.The superiority and inferiority of electronic water pump impeller magnetic property, main 3 points comprehensive from figure: (1) N, S are extremely magnetic
The size of peak value, peak value maximum are optimal；(2) the rounder and more smooth magnetism of each pole segment magnetic values curve is better；(3) each pole segment magnetic
Property value curve, which encloses, to be set area the higher the better with respect to rectangular area accounting.From attached drawing as can be seen that product of the present invention magnetic property is obvious
It is superior to traditional product.
Claims (4)
1. two template dies for producing electronic water pump modeling magnetic impeller, it is characterised in that: including upper mold (1) and lower die (2), upper mold
(1) bottom is equipped with water pump vane top vane wheel hub die cavity (11) in, and the impeller cylinder mould of water pump vane lower part is equipped in lower die (2)
Die cavity forms water pump vane shape shape chamber inside chamber (21), upper mold (1) and lower die (2) splice grafting, is equipped with vertically in the upper mold (1)
Injection molding cavity (12), injection molding cavity (12) bottom are located at wheel hub cavity center.
2. according to claim 1 for producing two template dies of electronic water pump modeling magnetic impeller, it is characterised in that: the injection molding
Chamber (12) is conical desk shape, and diameter is gradually increased from top to bottom.
3. according to claim 1 for producing two template dies of electronic water pump modeling magnetic impeller, it is characterised in that: the blade
It is that chamber circumferentially-spaced enclose in center sets blade cavity (112) that wheel hub die cavity (11), which is with vertebra platform shape wheel hub cavity (111), the impeller cylinder mould
Chamber is cylindric die cavity.
4. the center single-point that electronic water pump moulds magnetic impeller is molded production technology, it is characterised in that: assemble claims 1 to 3 and appoint
One two template die, from injection molding cavity top, injection fluid moulds magnetic, fluid mould magnetic from the top center of water pump vane shape shape chamber by
360 ° of surrounding fill die cavity to retrofilling, and upper mold lower die is separated after solidification, take out injection molding product, fracture and remove center injection molding cavity
Useless stick moulds magnetic impeller to get water pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811456927.0A CN109304837B (en) | 2018-11-30 | 2018-11-30 | Single-point injection molding production process for center of plastic magnetic impeller of electronic water pump and two-plate mold for production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811456927.0A CN109304837B (en) | 2018-11-30 | 2018-11-30 | Single-point injection molding production process for center of plastic magnetic impeller of electronic water pump and two-plate mold for production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109304837A true CN109304837A (en) | 2019-02-05 |
| CN109304837B CN109304837B (en) | 2024-02-27 |
Family
ID=65223476
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811456927.0A Active CN109304837B (en) | 2018-11-30 | 2018-11-30 | Single-point injection molding production process for center of plastic magnetic impeller of electronic water pump and two-plate mold for production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109304837B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090041283A (en) * | 2007-10-23 | 2009-04-28 | 박화석 | Injection mold with conformal cooling channel for manufacturing plastic fans |
| CN103302814A (en) * | 2013-06-28 | 2013-09-18 | 慈溪市三佩机械有限公司 | Cylindrical head worm mould |
| CN106863712A (en) * | 2017-02-22 | 2017-06-20 | 台州贝力得模塑有限公司 | Injection mold for producing impeller |
| CN206551416U (en) * | 2017-02-22 | 2017-10-13 | 台州贝力得模塑有限公司 | The injection mold of water pump vane |
| CN206653593U (en) * | 2017-04-05 | 2017-11-21 | 思博模具(宁波)有限公司 | A kind of impeller forming die |
| CN209063401U (en) * | 2018-11-30 | 2019-07-05 | 王鑫伟 | For producing two template dies of electronic water pump modeling magnetic impeller |
-
2018
- 2018-11-30 CN CN201811456927.0A patent/CN109304837B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090041283A (en) * | 2007-10-23 | 2009-04-28 | 박화석 | Injection mold with conformal cooling channel for manufacturing plastic fans |
| CN103302814A (en) * | 2013-06-28 | 2013-09-18 | 慈溪市三佩机械有限公司 | Cylindrical head worm mould |
| CN106863712A (en) * | 2017-02-22 | 2017-06-20 | 台州贝力得模塑有限公司 | Injection mold for producing impeller |
| CN206551416U (en) * | 2017-02-22 | 2017-10-13 | 台州贝力得模塑有限公司 | The injection mold of water pump vane |
| CN206653593U (en) * | 2017-04-05 | 2017-11-21 | 思博模具(宁波)有限公司 | A kind of impeller forming die |
| CN209063401U (en) * | 2018-11-30 | 2019-07-05 | 王鑫伟 | For producing two template dies of electronic water pump modeling magnetic impeller |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109304837B (en) | 2024-02-27 |
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