CN109304710A - Mechanical arm precision calibration method based on radial base neural net - Google Patents

Mechanical arm precision calibration method based on radial base neural net Download PDF

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Publication number
CN109304710A
CN109304710A CN201710626910.4A CN201710626910A CN109304710A CN 109304710 A CN109304710 A CN 109304710A CN 201710626910 A CN201710626910 A CN 201710626910A CN 109304710 A CN109304710 A CN 109304710A
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CN
China
Prior art keywords
coordinate
mechanical arm
point
tcp
neural net
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CN201710626910.4A
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Chinese (zh)
Inventor
薛雷
周庆慧
李汝鹏
方伟
袁培江
陈冬冬
林敏青
史震云
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Commercial Aircraft Corp of China Ltd
Shanghai Aircraft Manufacturing Co Ltd
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Commercial Aircraft Corp of China Ltd
Shanghai Aircraft Manufacturing Co Ltd
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Application filed by Commercial Aircraft Corp of China Ltd, Shanghai Aircraft Manufacturing Co Ltd filed Critical Commercial Aircraft Corp of China Ltd
Priority to CN201710626910.4A priority Critical patent/CN109304710A/en
Publication of CN109304710A publication Critical patent/CN109304710A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed
    • B25J9/1692Calibration of manipulator
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/39Robotics, robotics to robotics hand
    • G05B2219/39024Calibration of manipulator

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The mechanical arm precision calibration method based on radial base neural net that the invention discloses a kind of.Target ball is installed to the end of mechanical arm to be calibrated, the point using target ball as TCP the following steps are included: erection laser tracker by the present invention;Determine the pose transformation relation of the basis coordinates system of laser tracker coordinate system and mechanical arm;Calculate the error of coordinate between the TCP point theoretical coordinate of multiple reference points and TCP point actual coordinate;Radial base neural net is established, configures that its input be TCP point theoretical coordinate, to export be error of coordinate, and radial base neural net is trained according to the TCP of the multiple reference points obtained before this point theoretical coordinate and error of coordinate;The calibration of mechanical arm precision is carried out using the radial base neural net obtained after training.Mechanical arm precision calibration method based on radial base neural net of the invention, operand is relatively small and is not necessarily to establish the kinematics model of mechanical arm, and then has the advantages that versatility is good, high-efficient.

Description

Mechanical arm precision calibration method based on radial base neural net
Technical field
The present invention relates to robot technology, more particularly, to the mechanical arm precision calibration side based on radial base neural net Method.
Background technique
With the continuous development of science and technology, mechanical arm has been widely used for industry manufacture, military, medical treatment, entertainment garment The fields such as business, aerospace.Due to the mismachining tolerance of mechanical arm, rigging error, malformation and external disturbance, temperature change Etc. reasons, cause the actual motion models and theory kinematics model of mechanical arm to have differences, so as to cause manipulator motion Accuracy decline in the process.Therefore it needs to demarcate the precision of mechanical arm before using mechanical arm, then be mended again It repays, is allowed to kinematic accuracy raising.The method of currently used mechanical arm calibration needs to repair the kinematics model of mechanical arm Just, such as " the 6R serial manipulator kinematics parameters identification based on 6 parameter models ".But similar approach in the prior art is most only Error caused by mechanical arm process and assemble error is considered, and needs to establish kinematics model, there is a problem of computationally intensive.
For this purpose, needing a kind of scaling method of efficient mechanical arm precision.
Summary of the invention
The technical problem to be solved by the present invention is in the prior art the precision of mechanical arm be demarcated to overcome Method has that computationally intensive, efficiency is not high enough and depends on establishing for kinematics model, proposes a kind of based on radial base The mechanical arm precision calibration method of neural network.
The present invention is to solve above-mentioned technical problem by following technical proposals:
The mechanical arm precision calibration method based on radial base neural net that the present invention provides a kind of, it is characterized in that, The following steps are included:
Step 1: setting up laser tracker, target ball is installed to the end of mechanical arm to be calibrated, using target ball as TCP Point;
Step 2: determining the pose transformation relation of the basis coordinates system of laser tracker coordinate system and mechanical arm;
Step 3: choosing multiple reference points in the working space of mechanical arm, each reference point is sat with TCP point theory Mark reaches the multiple reference according to control sequence controlled machine arm corresponding with the TCP of each reference point point theoretical coordinate Point, and coordinate of the corresponding target ball under laser tracker coordinate system is measured using laser tracker, and according to institute's rheme Appearance transformation relation obtains coordinate of the target ball under the basis coordinates system of mechanical arm by coordinate transform, using as each reference point TCP point actual coordinate, the coordinate being then calculated between the TCP point theoretical coordinate of each reference point and TCP point actual coordinate miss Difference;
Step 4: establishing a radial base neural net, the input for configuring the radial base neural net is that TCP point is theoretical Coordinate, output are error of coordinate, and the TCP point theoretical coordinate and coordinate of the reference point according to obtained in step 1 and three miss Difference is trained the radial base neural net, obtains radial base neural net after a training;
Step 5: obtaining the theoretical coordinate set of TCP point according to the working space of mechanical arm, and the theory of TCP point is sat Input of the mark set as radial base neural net after the training obtains the output work of radial base neural net after the training For the error of coordinate set of TCP point.
The abbreviation of so-called TCP, that is, Tool Center Point, TCP point are meant in tool in the present invention, heart point.
Preferably, the pose transformation relation of the basis coordinates system of laser tracker coordinate system and mechanical arm is laser tracking The module and carriage transformation matrix of the basis coordinates system of instrument coordinate system and mechanical arm.
Preferably, every control mechanical arm reaches a reference point in step 3, it remain stationary mechanical arm and reaches default Period, for coordinate of the laser tracker measurement target ball under laser tracker coordinate system.
Preferably, the basic function of the radial base neural net selects Gaussian function.
Preferably, the theoretical coordinate collection of the TCP point in step 5 is combined into the theoretical coordinate complete or collected works of TCP point.
On the basis of common knowledge of the art, above-mentioned each optimum condition, can any combination to get each preferable reality of the present invention Example.
The positive effect of the present invention is that:
Mechanical arm precision calibration method based on radial base neural net of the invention, operand is relatively small and is not necessarily to The kinematics model of mechanical arm is established, and then has the advantages that versatility is good, high-efficient.
Detailed description of the invention
Fig. 1 is a preferred embodiment of the present invention mechanical arm precision calibration method, wherein the schematic diagram of used device.
Fig. 2 is a preferred embodiment of the present invention radial base neural net involved in mechanical arm precision calibration method Schematic illustration.
Specific embodiment
With reference to the accompanying drawings of the specification, further the preferred embodiment of the present invention is described in detail, description below To be illustrative, not limitation of the present invention, any other similar situation are still fallen among protection scope of the present invention.
In specific descriptions below, the term of directionality, such as "left", "right", "upper", "lower", "front", "rear", etc., The direction with reference to described in attached drawing uses.The component of the embodiment of the present invention can be placed in a variety of different directions, directionality Term is for illustrative purposes and not restrictive.
The mechanical arm precision calibration method based on radial base neural net of a preferred embodiment according to the present invention comprising Following steps:
Step 1: setting up laser tracker, target ball is installed to the end of mechanical arm to be calibrated, using target ball as TCP Point;
Step 2: establishing the relative positional relationship of laser tracker and mechanical arm, that is, laser tracker coordinate system OB- XBYBZBBasis coordinates system O relative to mechanical armA-XAYAZAModule and carriage transformation matrix(with reference to shown in Fig. 1);
Step 3: choosing multiple reference points in the working space of mechanical arm, each reference point is sat with TCP point theory Mark reaches the multiple reference according to control sequence controlled machine arm corresponding with the TCP of each reference point point theoretical coordinate Point, and coordinate of the corresponding target ball under laser tracker coordinate system is measured using laser tracker, and according to institute's rheme Appearance transformation relation obtains coordinate of the target ball under the basis coordinates system of mechanical arm by coordinate transform, using as each reference point TCP point actual coordinate, the coordinate being then calculated between the TCP point theoretical coordinate of each reference point and TCP point actual coordinate miss Difference;
Step 4: establishing a radial base neural net, the input for configuring the radial base neural net is that TCP point is theoretical Coordinate, output are error of coordinate, and the TCP point theoretical coordinate and coordinate of the reference point according to obtained in step 1 and three miss Difference is trained the radial base neural net, obtains radial base neural net after a training;
Step 5: obtaining the theoretical coordinate set of TCP point according to the working space of mechanical arm, and the theory of TCP point is sat Input of the mark set as radial base neural net after the training obtains the output work of radial base neural net after the training For the error of coordinate set of TCP point.
Refering to what is shown in Fig. 1, according to the mechanical arm precision calibration method of above-mentioned preferred embodiment, used in device substantially Including mechanical arm A, laser tracker B and target ball C.Wherein, the basis coordinates system of mechanical arm is OA-XAYAZA, laser tracker seat Mark system is OB-XBYBZB, target ball is mounted on mechanical arm tail end.
Some preferred embodiments according to the present invention specifically can be in the working space of mechanical arm in step 3 Uniformly selection is largely put as a reference point, that is to say the point that TCP point needs to move toAP(AX,AY,AZ) (the i.e. TCP of reference point Point theoretical coordinate), control mechanical arm reaches the reference point chosen according to the numerical control program woven and is delayed a period of time, During delay, laser tracker measures target ball coordinate, and obtains target ball in laser tracker coordinate system OB-XBYBZBUnder CoordinateBP(BX,BY,BZ), by coordinateBP obtains the basis coordinates system O relative to mechanical arm by coordinate transformA-XAYAZAUnder seat MarkAThe actual coordinate of P ', as TCP point.It can specifically be acquired by following formula:
The then error of coordinate of the theoretical coordinate of TCP point and actual coordinate as a result, are as follows:
ΔAP=AP-AP′
Established in above-mentioned steps four radial base neural net and using Learning Algorithm be trained it is specific can To be realized using a variety of specific algorithms.Below by with a kind of verified precision in the precision calibration of mechanical arm and efficiency all compared with The implementation of step 4 is illustrated in good concrete methods of realizing.
Some preferred embodiments according to the present invention establish a radial base neural net in step 4 kind, input and are The theoretical coordinate of TCP pointAP(AX,AY,AZ), it exports as the error of coordinate Δ of corresponding TCP pointAP(ΔAX, ΔAY, ΔAZ), according to The data that upper step obtains are trained radial base neural net, obtain a trained radial base neural net.
Wherein, the structure of radial base neural net can be for example shown in Fig. 2.In example shown in Fig. 2, the radial direction base nerve net Network has 3 inputs, h hidden node, 3 outputs.WhereinAP=(AX,AY,Az)T∈R3For neural network input vector, W ∈ Rh×3 For output matrix, b1, b2, b3For output unit offset, ΔAP=(ΔAX, ΔAY, ΔAz)TFor neural network output vector, Φi (*) is the activation primitive of i-th of hidden node.In some preferred embodiments of the invention, the base letter of radial base neural net Gaussian function can be used in number, i.e.,∑ in node layer is exported in Fig. 2 indicates that output layer neuron activates letter Number, such as linear activation primitive can be used.And ciFor the data center of i-th of hidden node in neural network.
In step 4, the specific implementation step for being related to radial base neural net be can be such that
Specific steps (1) are based on K- means clustering method and solve Basis Function Center ci
1) netinit: h training sample is randomly selected as cluster centre ci(i=1,2 ..., h), and another k=1.
2) the training sample set of input is grouped by Nearest Neighbor Method: according toAP and ciCenter be between Euclidean distance It willAP is assigned to each cluster set of input sample | |APj-ci(k) | |, i=1,2 ..., h, j=1, in 2,3.
3) readjust cluster centre: calculating each cluster set | |APj-ci(k) | | the average value of middle training sample, i.e., New cluster centre ciIf new cluster centre is no longer changed, obtained ciAs radial base neural net is final Basis Function Center, otherwise return 2), into next round center solve.
Specific steps (2) solve variances sigmai
The basic function of radial base neural net of the invention is Gaussian function, therefore variance δiIt can be solved by following formula:
In formula, cmaxMaximum distance between selected center.
Specific steps (3) calculate the weight between hidden layer and output layer.
The connection weight of hidden layer to neuron between output layer can be directly calculated with least square method, be calculated public Formula is as follows:
W=Φ+ΔAP
Φ+=(ΦTΦ)-1ΦT
Through above-mentioned steps, may finally be obtained according to the data of the point theoretical coordinate and error of coordinate of TCP obtained in step 3 Radial base neural net to after a training, utilizes the radial base neural net after training, so that it may and then it is directed to mechanical arm Entire working space or part working space carry out mechanical arm precision calibration.
Although specific embodiments of the present invention have been described above, it will be appreciated by those of skill in the art that these It is merely illustrative of, protection scope of the present invention is defined by the appended claims.Those skilled in the art is not carrying on the back Under the premise of from the principle and substance of the present invention, many changes and modifications may be made, but these are changed Protection scope of the present invention is each fallen with modification.

Claims (5)

1. a kind of mechanical arm precision calibration method based on radial base neural net, which is characterized in that itself the following steps are included:
Step 1: setting up laser tracker, target ball is installed to the end of mechanical arm to be calibrated, the point using target ball as TCP;
Step 2: determining the pose transformation relation of the basis coordinates system of laser tracker coordinate system and mechanical arm;
Step 3: choosing multiple reference points in the working space of mechanical arm, each reference point has TCP point theoretical coordinate, root The multiple reference point is reached according to control sequence controlled machine arm corresponding with the TCP of each reference point point theoretical coordinate, and Coordinate of the corresponding target ball under laser tracker coordinate system is measured using laser tracker, and is converted according to the pose Relationship obtains coordinate of the target ball under the basis coordinates system of mechanical arm by coordinate transform, real using the TCP point as each reference point Then the error of coordinate between the TCP point theoretical coordinate of each reference point and TCP point actual coordinate is calculated in border coordinate;
Step 4: establishing a radial base neural net, the input of the radial base neural net is configured as TCP point theory seat Marking, exporting is error of coordinate, and the TCP point theoretical coordinate and error of coordinate of the reference point according to obtained in step 1 and three The radial base neural net is trained, radial base neural net after a training is obtained;
Step 5: obtain the theoretical coordinate set of TCP point according to the working space of mechanical arm, and by the theoretical coordinate collection of TCP point Cooperation is the input of radial base neural net after the training, obtains the output conduct of radial base neural net after the training The error of coordinate set of TCP point.
2. mechanical arm precision calibration method as described in claim 1, which is characterized in that laser tracker coordinate system and mechanical arm The pose transformation relation of basis coordinates system be that the pose of basis coordinates system of laser tracker coordinate system and mechanical arm converts square Battle array.
3. mechanical arm precision calibration method as described in claim 1, which is characterized in that in step 3, every control mechanical arm is arrived Up to a reference point, remain stationary mechanical arm and reach preset time period, for laser tracker measurement target ball laser with Coordinate under track instrument coordinate system.
4. mechanical arm precision calibration method as described in claim 1, which is characterized in that the base letter of the radial base neural net Number selects Gaussian function.
5. mechanical arm precision calibration method as described in claim 1, which is characterized in that the reason of the TCP point in step 5 It is the theoretical coordinate complete or collected works of TCP point by coordinate set.
CN201710626910.4A 2017-07-27 2017-07-27 Mechanical arm precision calibration method based on radial base neural net Pending CN109304710A (en)

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CN111515950A (en) * 2020-04-28 2020-08-11 腾讯科技(深圳)有限公司 Method, device and equipment for determining transformation relation of robot coordinate system and storage medium
CN111673739A (en) * 2020-05-15 2020-09-18 成都飞机工业(集团)有限责任公司 Robot pose reachability judgment method based on RBF neural network
CN114516055A (en) * 2022-04-07 2022-05-20 北京信息科技大学 Mechanical arm non-shutdown real-time calibration method and device based on binocular vision and deep learning
CN116000927A (en) * 2022-12-29 2023-04-25 中国工程物理研究院机械制造工艺研究所 Measuring device and method for spatial position guiding precision of robot vision system

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111515950A (en) * 2020-04-28 2020-08-11 腾讯科技(深圳)有限公司 Method, device and equipment for determining transformation relation of robot coordinate system and storage medium
CN111673739A (en) * 2020-05-15 2020-09-18 成都飞机工业(集团)有限责任公司 Robot pose reachability judgment method based on RBF neural network
CN114516055A (en) * 2022-04-07 2022-05-20 北京信息科技大学 Mechanical arm non-shutdown real-time calibration method and device based on binocular vision and deep learning
CN114516055B (en) * 2022-04-07 2023-06-06 北京信息科技大学 Real-time calibration method and device for mechanical arm without shutdown based on binocular vision and deep learning
CN116000927A (en) * 2022-12-29 2023-04-25 中国工程物理研究院机械制造工艺研究所 Measuring device and method for spatial position guiding precision of robot vision system

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Application publication date: 20190205