CN109304554A - A kind of restorative procedure of power transformer enclosure postwelding angular deviation - Google Patents

A kind of restorative procedure of power transformer enclosure postwelding angular deviation Download PDF

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Publication number
CN109304554A
CN109304554A CN201811480066.XA CN201811480066A CN109304554A CN 109304554 A CN109304554 A CN 109304554A CN 201811480066 A CN201811480066 A CN 201811480066A CN 109304554 A CN109304554 A CN 109304554A
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China
Prior art keywords
seat
postwelding
angular deviation
deviation
heating
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Application number
CN201811480066.XA
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Chinese (zh)
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CN109304554B (en
Inventor
秦建伟
宋鹏
葛惠卿
张海燕
曹伟龙
王仕宁
康抗
李崇
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Baoding Tianwei Baobian Electric Co Ltd
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BAODING TIANWEI ELECTRICAL EQUIPMENT STRUCTURE CO LTD
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/003Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to controlling of welding distortion

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The present invention relates to a kind of restorative procedures of power transformer enclosure postwelding angular deviation, belong to oil tank of transformer manufacturing technology field.The technical scheme is that measuring 1. when the inclination welded on tank wall (1), which increases seat postwelding angle, deviation occurs and determining the inclined direction of flange (2) axis and tilt angle;2. raising seat is cylindrical structure, in the side that tilt angle becomes larger, the circumferential progress flame heating that suitable position is chosen on the outside of seat along cylinder is being increased, heated length takes 1/3 circumferential length;3. determining the number of positions of flame heating according to angular deviation size, first time heating location is the middle position for increasing seat wall (3) height;4. measuring flange (2) axis angle deviation after cooling, if there is overproof, reheated heating the raising seating portion between position and tank wall (1), heated length takes 1/3 circumferential length.Benefit of the present invention has a wide range of application, the period is short, high-efficient, method is succinct, convenient to carry out.

Description

A kind of restorative procedure of power transformer enclosure postwelding angular deviation
Technical field
The present invention relates to a kind of restorative procedures of power transformer enclosure postwelding angular deviation, belong to oil tank of transformer manufacture skill Art field.
Background technique
Increasing seat is structural member important in power transformer tank, and according to function needs, transformer goes out in end wall sometimes Line, the position of corresponding two casings is welded with the inclined raising seat of flange on end wall, because casing length size is big, increases seat method Blue tilt angle slightly deviation, casing install rear end deviate it is oversized, can not be suitable with other components when leading to in-site installation Benefit connection.Overall dimensions are big after fuel tank welding, and the method that can not be processed by postwelding guarantees to increase seat angle, and end wall welding is inclined Oblique ascension dais angle once occurs overproof, often cuts open using by the weld seam for increasing seat wall and flange, adjusts weight after tilt angle The method newly welded, heavy workload, repairing efficiency is long, there are hidden danger of quality, how to repair as unusual distinct issues.
Summary of the invention
It is cold using steel plate heat expansion it is an object of the present invention to provide a kind of restorative procedure of power transformer enclosure postwelding angular deviation Flame shaping is applied in the postwelding angular deviation shaping for increasing seat class formation part, has a wide range of application, the period by the principle of contracting It is short, high-efficient, method is succinct, convenient to carry out, efficiently solve the above problem present in background technique.
The technical scheme is that a kind of restorative procedure of power transformer enclosure postwelding angular deviation, includes following step It is rapid: 1. when the inclination welded on tank wall, which increases seat postwelding angle, deviation occurs, measure determine the inclined direction of flange axis and Tilt angle;2. raising seat is cylindrical structure, in the side that tilt angle becomes larger, suitable position is chosen on the outside of seat along circle increasing The circumferential of cylinder carries out flame heating, and heated length takes 1/3 circumferential length;3. determining flame heating according to angular deviation size Number of positions, first time heating location are the middle position for increasing seat wall height;4. measuring flange axis angle deviation after cooling Value is reheated, heated length takes 1/3 circumferential length heating the raising seating portion between position and tank wall if there is overproof.
Distance is 100mm(millimeters between the heating location twice).
Previous processing raising seat tilt angle is overproof, can only cut open the weld seam that increase seat wall and flange, adjust inclination angle It is welded again after degree, but this method heavy workload, to reprocess the period long, and part cross section quality is poor after cutting, after welding again Appearance of weld is of poor quality, and there are hidden leakage defect, implementation of the invention can carry out shaping on the basis of not damaging and increasing seat, repairs Multiple angular deviation;Method is succinct, convenient to carry out, at the scene of fuel tank welding, without additionally configuring other tools and equipment, directly Heating is increased seat wall with gas cutting, exploitativeness is good.
The beneficial effects of the present invention are: having a wide range of application, do not limited by workpiece size dimension, solves oil tank of transformer postwelding Size is big, and inclination increases seat angle can not be the problem of being repaired on machining equipment;Period is short, high-efficient, to original Seat is increased not damage.
Detailed description of the invention
Fig. 1 is the main view that transformer oil tank wall and inclination increase seat welding;
Fig. 2 is the top view that transformer oil tank wall and inclination increase seat welding;
Fig. 3 is the left view that transformer oil tank wall and inclination increase seat welding;
Fig. 4 is that inclination increases seat postwelding inclined top view to the right;
Fig. 5 is that inclination increases flame shaping position after seat deformation;
In figure: tank wall 1, increases seat wall 3, flame shaping position 4 at flange 2.
Specific embodiment
Technical solution of the present invention is described in further detail with embodiment with reference to the accompanying drawing.
A kind of restorative procedure of power transformer enclosure postwelding angular deviation comprising the steps of: 1. when being welded on tank wall 1 When deviation occurs in inclination raising seat postwelding angle, measures and determine the inclined direction of 2 axis of flange and tilt angle;2. increasing seat is Cylindrical structure, in the side that tilt angle becomes larger, the circumferential flame that carries out that suitable position is chosen on the outside of raising seat along cylinder adds Heat, heated length take 1/3 circumferential length;3. determining the number of positions of flame heating according to angular deviation size, heating for the first time Position is the middle position for increasing 3 height of seat wall;4. 2 axis angle deviation of flange is measured after cooling, if there is overproof, The raising seating portion heated between position and tank wall 1 reheats, and heated length takes 1/3 circumferential length.
Distance is 100mm between the heating location twice.
The present invention is by flame heating means, the principle expanded with heat and contract with cold using steel plate, becomes larger direction increasing seat wall angle Side, the circumferential suitable position of choosing along cylinder carry out flame heating shaping, increase seat wall and be heated the cooling after-contraction in side, rise Dais wall height becomes smaller, so that raising seat entirety misalignment angle be made to be repaired.Using above-mentioned shaping methods, seat inclination angle is increased It is obvious to spend deviation shaping effect, it can in a short time will be in overproof raising seat reparation to acceptability limit.

Claims (2)

1. a kind of restorative procedure of power transformer enclosure postwelding angular deviation, it is characterised in that comprise the steps of: and 1. work as tank wall (1) it when deviation occurs in the inclination raising seat postwelding angle welded on, measures and determines the inclined direction of flange (2) axis and inclination angle Degree;2. raising seat is cylindrical structure, in the side that tilt angle becomes larger, suitable position is chosen on the outside of seat along the week of cylinder increasing To flame heating is carried out, heated length takes 1/3 circumferential length;3. determining the positional number of flame heating according to angular deviation size Amount, first time heating location are the middle position for increasing seat wall (3) height;4. measuring flange (2) axis angle deviation after cooling Value is reheated, heated length takes 1/3 circumference heating the raising seating portion between position and tank wall (1) if there is overproof Degree.
2. a kind of restorative procedure of power transformer enclosure postwelding angular deviation according to claim 1, it is characterised in that: institute Distance is 100mm between stating heating location twice.
CN201811480066.XA 2018-12-05 2018-12-05 Method for repairing post-welding angle deviation of transformer lifting seat Active CN109304554B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811480066.XA CN109304554B (en) 2018-12-05 2018-12-05 Method for repairing post-welding angle deviation of transformer lifting seat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811480066.XA CN109304554B (en) 2018-12-05 2018-12-05 Method for repairing post-welding angle deviation of transformer lifting seat

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Publication Number Publication Date
CN109304554A true CN109304554A (en) 2019-02-05
CN109304554B CN109304554B (en) 2021-03-23

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CN201811480066.XA Active CN109304554B (en) 2018-12-05 2018-12-05 Method for repairing post-welding angle deviation of transformer lifting seat

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Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101570815A (en) * 2009-06-09 2009-11-04 保定天威集团有限公司 Flame shaping method for side bending deformation of transformer core clamping piece
CN101570814A (en) * 2009-06-09 2009-11-04 保定天威集团有限公司 Flame shaping method for vertical bending deformation of transformer core clamping piece
CN101570816A (en) * 2009-06-09 2009-11-04 保定天威集团有限公司 Flame shaping method for torsional deformation of transformer core clamping piece
CN102029473A (en) * 2009-09-25 2011-04-27 上海宝钢工业检测公司 Aerological welding method of steel sleeve
CN102789880A (en) * 2012-07-03 2012-11-21 山东电力设备有限公司 Converter transformer valve side rising seat positioning device and mounting method for rising seat
CN103397163A (en) * 2013-08-22 2013-11-20 中国二十二冶集团有限公司 Flame strengthening method for H-beam
WO2013184401A1 (en) * 2012-06-08 2013-12-12 United Technologies Corporation Method of working an airfoil using elevated temperature cmt welding
CN103624107A (en) * 2013-12-06 2014-03-12 天水锻压机床(集团)有限公司 Flame straightening process for cutter blade of plate shearing machine
KR20140122867A (en) * 2013-04-11 2014-10-21 현대중공업 주식회사 Back-heating methods of ship for prevent deformation
CN104476142A (en) * 2014-12-19 2015-04-01 青岛维尔环保科技有限公司 Anti-deformation manufacturing technique for slide rail beam
CN106001951A (en) * 2016-06-13 2016-10-12 安徽牛山新型材料科技有限公司 Sheet welding deformation control process
CN106734372A (en) * 2016-12-15 2017-05-31 保定天威电气设备结构有限公司 A kind of shaping methods of transformer L-type bending workpieces
CN107617857A (en) * 2017-10-26 2018-01-23 十四冶建设集团云南安装工程有限公司 Heavy crossed steel column makes engineering method

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101570815A (en) * 2009-06-09 2009-11-04 保定天威集团有限公司 Flame shaping method for side bending deformation of transformer core clamping piece
CN101570814A (en) * 2009-06-09 2009-11-04 保定天威集团有限公司 Flame shaping method for vertical bending deformation of transformer core clamping piece
CN101570816A (en) * 2009-06-09 2009-11-04 保定天威集团有限公司 Flame shaping method for torsional deformation of transformer core clamping piece
CN102029473A (en) * 2009-09-25 2011-04-27 上海宝钢工业检测公司 Aerological welding method of steel sleeve
WO2013184401A1 (en) * 2012-06-08 2013-12-12 United Technologies Corporation Method of working an airfoil using elevated temperature cmt welding
CN102789880A (en) * 2012-07-03 2012-11-21 山东电力设备有限公司 Converter transformer valve side rising seat positioning device and mounting method for rising seat
KR20140122867A (en) * 2013-04-11 2014-10-21 현대중공업 주식회사 Back-heating methods of ship for prevent deformation
CN103397163A (en) * 2013-08-22 2013-11-20 中国二十二冶集团有限公司 Flame strengthening method for H-beam
CN103624107A (en) * 2013-12-06 2014-03-12 天水锻压机床(集团)有限公司 Flame straightening process for cutter blade of plate shearing machine
CN104476142A (en) * 2014-12-19 2015-04-01 青岛维尔环保科技有限公司 Anti-deformation manufacturing technique for slide rail beam
CN106001951A (en) * 2016-06-13 2016-10-12 安徽牛山新型材料科技有限公司 Sheet welding deformation control process
CN106734372A (en) * 2016-12-15 2017-05-31 保定天威电气设备结构有限公司 A kind of shaping methods of transformer L-type bending workpieces
CN107617857A (en) * 2017-10-26 2018-01-23 十四冶建设集团云南安装工程有限公司 Heavy crossed steel column makes engineering method

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* Cited by examiner, † Cited by third party
Title
王仕宁等: "圆形互感器升高座焊接变形的原因分析及处理措施", 《金属加工-热加工》 *

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