CN109302588A - A kind of mine sealing-tape machine video centralized control system based on configuration software - Google Patents
A kind of mine sealing-tape machine video centralized control system based on configuration software Download PDFInfo
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- CN109302588A CN109302588A CN201811329185.5A CN201811329185A CN109302588A CN 109302588 A CN109302588 A CN 109302588A CN 201811329185 A CN201811329185 A CN 201811329185A CN 109302588 A CN109302588 A CN 109302588A
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- sensor
- configuration software
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- fault alarm
- control system
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- 238000004891 communication Methods 0.000 claims abstract description 18
- 239000003245 coal Substances 0.000 claims abstract description 16
- 230000035939 shock Effects 0.000 claims description 4
- 230000002159 abnormal effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 abstract description 11
- 230000007257 malfunction Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000004458 analytical method Methods 0.000 abstract description 2
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- 239000002390 adhesive tape Substances 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F13/00—Transport specially adapted to underground conditions
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
- E21F17/18—Special adaptations of signalling or alarm devices
Abstract
The invention discloses a kind of mine sealing-tape machine video centralized control system based on configuration software is made of upper machine host, industrial ethernet ring network, server, sensor, video camera, cable, control substation, explosion-proof interchanger, display, communication gate, UPS explosion-proof electrical source, configuration software.By the present invention in that down-hole information is solved the problems, such as that downhole data existing for current coal mine can not be transferred to the control centre Jing Shang in time to control centre by network cable transmission with industrial Ethernet technology.By using configuration software iFix general in the world, realize the belt centralized control system for integrating the functions such as control, data acquisition, process monitoring, alarm and alarming and managing, trend analysis, the acquisition speed on well to down-hole information is effectively accelerated, and is realized to the long-range control of underground equipment and malfunction monitoring.
Description
Technical field
Specifically a kind of mine sealing-tape machine video centralized control system based on configuration software of the present invention, belongs to Safety of Coal Mine Production
Technical field.
Background technique
Coal has been described as the gold of black, industrial grain, the master that human world uses since it was 18th century by people
One of energy is wanted, it is after all at present and following very long although the value of coal is much worse than in the past since 21st century
One of indispensable energy source of the production and living of coal or our mankind within a period of time, the supply of coal also relationship
To the stabilization of the development of the industry or even entire society's every aspect in China, the supply security problem of coal is also China's energy peace
A most important ring in complete.The sealing-tape machine equipment widest in area as underground, controlling it, monitor, safeguarding is the most important thing.
Existing sealing-tape machine be mostly on the spot control or semi-automatic control, the above when encountering emergency case,
It is difficult to make a response in a short time.With the proposition of Automation of Coal Mine exploitation slogan, synthesization journey of the coal mine to pit mining
More stringent requirements are proposed for degree, mine control information transmission, sealing-tape machine fault detection, video monitoring etc. before solving
It is insufficient.Centralized control system is designed using configuration software, can be very good the control for realizing sealing-tape machine.Applicable industry internet skill
Art, it may be convenient to by downhole data transmission to the control centre Jing Shang, make a policy for manager.
Summary of the invention
Above-mentioned background technique there are aiming at the problem that, the mine sealing-tape machine view that the invention proposes a kind of based on configuration software
Frequency centralized control system, to solve the problems, such as centralized control, video surveillance and the fault alarm of underground sealing-tape machine.
To achieve the above object, specific technical solution of the present invention is: this system is handed over by control centre's host computer (1), looped network
Change planes (2), industrial ethernet ring network (3), explosion-proof interchanger (4), explosion-proof ups power (5), communication gate (6), control substation (7),
Server, sensor, video camera (28), cable, display, configuration software composition, which is characterized in that control centre's host computer
(1) it is connect between control substation (7) by explosion-proof interchanger (4), multiple explosion-proof interchangers (4) constitute industrial ethernet ring network
(3), explosion-proof interchanger (4) and control substation (7) are mutual come the network for realizing two different communication protocols by communication gate (6)
Even, explosion-proof ups power (5) is connect to avoid the loss of data after having a power failure with communication gate (6).Controlling substation (7) includes number
Measure (18) two input/output module (17), analog input/output modules, wherein digital quantity input/output module (17)
Mainly by coal piling fault alarm sensor (19), smog fault alarm sensor (20), sipping fault alarm sensor (21), tear
Split fault alarm sensor (22), overtemperature fault alarm sensor (23), over current fault alarm sensor (24), under-voltage fault report
Alert sensor (25) shake the fault alarm sensor (26) that transfinites, deviation fault alarm sensor (27) composition；Analog quantity is defeated
Enter/export (18) mainly by belt voltage sensor (29), belt current sensor (30), tread speed sensor (31), skin
Band level sensor (32), belt temperature sensor (33), belt shock sensor (34) are constituted.Sensor acquires sealing-tape machine
Voltage, electric current, power, bearing temperature, equipment operation posture (start-stop, coal piling, tension, speed, whether sideslip, vibration etc.)；It takes the photograph
Picture instrument (28) is network camera instrument, and data directly pass through optical fiber and are transferred to acquisition server, can pay close attention to important production ring constantly
Presence states are saved, malfunction elimination is facilitated.Sensor acquires data and passes through communication gate (6) by control substation (7) after the completion and prevent
Quick-fried interchanger (4), which is transferred to Industrial Ethernet (3) and then is transferred to ground station server, carries out recording and storage.Control centre
It is connected between host computer (1) and server by cable.
System uses full distributed control structure.Mainly there are underground control substation (belt PLC control cabinet), control main website
(control centre's host computer) and all-in one desk are constituted.All-in one desk is located at ground central control room, control main website and control
It is connected between substation using Industrial Ethernet network or industrial bus structure, controls and use matrix knot between substation (7) and sensor
Structure connection.Control the data acquisition and control that substation (7) are responsible for field device, by monitoring, can equipment to whole system into
Row monitoring and centralized control.By the calling of functional module, centralized control system can be with real-time perfoming video monitoring, real time data acquisition
It has been shown that, and the functions such as data query, failure logging, parameter setting are provided for user.
Preferably, control centre's host computer (1) is the carrier for installing configuration software, and support programs operation is one
Platform desktop computer.
Preferably, the ring exchanger (2) model KJJ112, described explosion-proof interchanger (4) model
KJJ309-J2, described explosion-proof ups power (5) the model KDW127/12B, the communication gate (6) model KJJ660,
Described control substation (7) the model KJ82-F.
Preferably, described deviation fault alarm sensor (27) the model GEJ35/45, the video camera (28) type
Number be KBA116A.
The beneficial effects of the present invention are: down-hole information is transferred to by Ethernet by using industrial Ethernet technology
Control centre solves the problems, such as that downhole data existing for current coal mine can not be transferred to the control centre Jing Shang in time.By making
With configuration software iFix general in the world, control, data acquisition, process monitoring, alarm and alarming and managing, trend point are realized
The belt centralized control systems of functions such as analysis, effectively accelerate the acquisition speed on well to down-hole information, and realize pair
The long-range control of underground equipment and malfunction monitoring.
Using the operating status for each sealing-tape machine of management that iFix configuration software can be convenient, the concentration control of sealing-tape machine is realized
System, system can be transferred to service by control substation (7) by sensor automatic collection mine adhesive tape machine information, then by data
Device can produce the fault alarm of sealing-tape machine, for abnormal data when the data area of collected data and setting is not inconsistent
Corresponding sensor is tracked, and then determination is which bar belt and what kind of alarm.Operator can lead to simultaneously
The image that downhole imaging instrument (28) observes region of breaking down is crossed, allows staff can the definitely type of failure and portion
Position, and then determine better solution.
Detailed description of the invention
Fig. 1 is present system structural schematic diagram.
Fig. 2 is present invention control substation structural schematic diagram.
Fig. 3 is that present system breaks down alarm flow figure.
In figure: control centre's host computer (1), industrial ethernet ring network (3), explosion-proof interchanger (4), is prevented ring exchanger (2)
Quick-fried ups power (5), communication gate (6), control substation (7), a horizontal main belt (8), two horizontal main belts (9), 15 1 skins
Band (10), 15 2 belts (11), -250 belts (12), -420 belts (13), -420 two belts (14), -
420 sub-inclined shaft belts (15), -530 transportation roadway belts (16), digital quantity input/output module (17), analog input/output
(18), coal piling fault alarm sensor (19), smog fault alarm sensor (20), sipping fault alarm sensor (21), tear
Split fault alarm sensor (22), overtemperature fault alarm sensor (23), over current fault alarm sensor (24), under-voltage fault report
Alert sensor (25) shake transfinite fault alarm sensor (26), deviation fault alarm sensor (27), photographic apparatus (28), skin
Charge pressure sensor (29), belt current sensor (30), tread speed sensor (31), belt level sensor (32), skin
Band temperature sensor (33), belt shock sensor (34).
Specific embodiment
The present invention will be further explained below with reference to the attached drawings.
As shown in Figure 1 to Figure 3, the invention discloses a kind of mine sealing-tape machine video centralized control system based on configuration software,
This system is by control centre's host computer (1), ring exchanger (2), industrial ethernet ring network (3), explosion-proof interchanger (4), explosion-proof UPS
Power supply (5), communication gate (6), control substation (7), video camera (28) composition, which is characterized in that control centre's host computer (1) with
It controls and is connected between substation (7) by explosion-proof interchanger (4), multiple explosion-proof interchangers (4) constitute industrial ethernet ring network (3), prevent
The network interconnection of two different communication protocols is realized in quick-fried interchanger (4) and control substation (7) by communication gate (6), explosion-proof
Ups power (5) connect to avoid the loss of data after having a power failure with communication gate (6).Control substation (7) include digital quantity input/
(18) two output module (17), analog input/output modules, wherein digital quantity input/output module (17) is mainly by heap
Coal fault alarm sensor (19), smog fault alarm sensor (20), sipping fault alarm sensor (21), tearing failure report
Alert sensor (22), overtemperature fault alarm sensor (23), over current fault alarm sensor (24), under-voltage fault alarm sensor
(25), the fault alarm sensor (26) that transfinites is shaken, deviation fault alarm sensor (27) is constituted；Analog input/output
(18) it is mainly passed by belt voltage sensor (29), belt current sensor (30), tread speed sensor (31), belt material position
Sensor (32), belt temperature sensor (33), belt shock sensor (34) are constituted.Control centre's host computer (1) is equipped with group
The entire mine sealing-tape machine video centralized control system of state software set control can control each belt, simultaneously in centralized control system operation interface
Data and then real-time monitoring underground sealing-tape machine operation conditions in reading service device.Sensor acquires mine gas ingredient, dust, temperature
Degree, humidity, the voltage of sealing-tape machine, electric current, power, bearing temperature, equipment operation posture (start-stop, coal piling, tension, speed, whether
Sideslip, vibration etc.).Video camera is network camera instrument, and data directly pass through optical fiber and are transferred to acquisition server, can pay close attention to constantly
Important production link presence states, facilitate malfunction elimination.Communication network is passed through by control substation (7) after the completion of sensor acquisition data
It closes (6) and explosion-proof interchanger (4) is transferred to Industrial Ethernet (3) and then is transferred to ground station server and recorded and deposited
Storage.It is connected between control centre's host computer (1) and server by cable.
Present system working principle: when system works, controlling substation 24 hours continual acquisition sensor informations, when
When wherein belt breaks down for underground, fault message is transferred to control centre's host computer by control substation by sensor
In sealing-tape machine centralized control system, after system receives fault-signal, stop immediately the belt operation, simultaneous faults scheduling in based on thing
The event of part item is triggered, and can generate failure voice alarm, failure pop-up, fault message is written in database.Voice can mention
Show position, the fault type of failure generation.Failure pop-up can show the time of failure generation, type, position, if any multiple events
Barrier, will arrange one by one in sequence, administrator is facilitated to check and make a policy in time.It, can be according to sensor when belt stops
Information judges that belt is normally to stop, or because failure stops, stopping if it is because of failure, also judge because which kind of failure is stopped
Only, and by fault type, time, location information it is written in database.
In conclusion the invention has the characteristics that: by using iFix configuration software, make sealing-tape machine video centralized control system
With powerful monitoring interface design function, interface is more comprehensive, can greatly reduce the workload of developer；System has
Good opening can satisfy the needs of complicated shaft production, can reduce operating cost, support multiple kinds,
It can connect plurality of devices, the transformation of centralized control system can be carried out；System has powerful module, passes through the tune of functional module
With centralized control system can be shown with real-time perfoming video monitoring, real time data acquisition, and provide data query, failure note for user
The functions such as record, parameter setting keep centralized control system control function more perfect, and ipc monitor is easy to learn and use, and has
High safety, reliability, advance.
Claims (5)
1. a kind of mine sealing-tape machine video centralized control system based on configuration software, by control centre's host computer (1), ring exchanger
(2), industrial ethernet ring network (3), explosion-proof interchanger (4), explosion-proof ups power (5), communication gate (6), control substation (7), service
Device, sensor, video camera (28), cable, display, configuration software composition, which is characterized in that control centre's host computer (1) with
It controls and is connected between substation (7) by explosion-proof interchanger (4), multiple explosion-proof interchangers (4) constitute industrial ethernet ring network (3), prevent
The network interconnection of two different communication protocols is realized in quick-fried interchanger (4) and control substation (7) by communication gate (6), explosion-proof
Ups power (5) connect to avoid the loss of data after having a power failure with communication gate (6)；Control substation (7) include digital quantity input/
(18) two output module (17), analog input/output modules, wherein digital quantity input/output module (17) is mainly by heap
Coal fault alarm sensor (19), smog fault alarm sensor (20), sipping fault alarm sensor (21), tearing failure report
Alert sensor (22), overtemperature fault alarm sensor (23), over current fault alarm sensor (24), under-voltage fault alarm sensor
(25), the fault alarm sensor (26) that transfinites is shaken, deviation fault alarm sensor (27) is constituted；Analog input/output
(18) it is mainly passed by belt voltage sensor (29), belt current sensor (30), tread speed sensor (31), belt material position
Sensor (32), belt temperature sensor (33), belt shock sensor (34) are constituted.
2. a kind of mine sealing-tape machine video centralized control system based on configuration software according to claim 1, which is characterized in that
Control centre's host computer (1) is the carrier for installing configuration software, and support programs operation is a desktop computer.
3. a kind of mine sealing-tape machine video centralized control system based on configuration software according to claim 1, which is characterized in that
Described ring exchanger (2) the model KJJ112, described explosion-proof interchanger (4) the model KJJ309-J2, described is explosion-proof
Ups power (5) model KDW127/12B, the communication gate (6) model KJJ660, described control substation (7) type
Number be KJ82-F.
4. a kind of mine sealing-tape machine video centralized control system based on configuration software according to claim 1, which is characterized in that
Described deviation fault alarm sensor (27) the model GEJ35/45, the video camera (28) model KBA116A.
5. a kind of mine sealing-tape machine video centralized control system based on configuration software according to claim 1, which is characterized in that
Controlling substation (7) has configuration feature, can set the range of normal value of each sensor parameters；By collected data, pass through
VB scripting language in configuration software scheduling, writes program for true value compared with the data area of setting, does not report then when normal
It is alert, warning note is issued when abnormal and pops up failure pop-up simultaneously to data-base recording alert data, and warning message can be aobvious
Show and is shown on device.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811329185.5A CN109302588A (en) | 2018-11-09 | 2018-11-09 | A kind of mine sealing-tape machine video centralized control system based on configuration software |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811329185.5A CN109302588A (en) | 2018-11-09 | 2018-11-09 | A kind of mine sealing-tape machine video centralized control system based on configuration software |
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| Publication Number | Publication Date |
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Family
ID=65145060
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| CN201811329185.5A Pending CN109302588A (en) | 2018-11-09 | 2018-11-09 | A kind of mine sealing-tape machine video centralized control system based on configuration software |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110077803A (en) * | 2019-03-27 | 2019-08-02 | 山东山矿机械有限公司 | A kind of sealing-tape machine centralized control system |
| CN110806717A (en) * | 2019-11-21 | 2020-02-18 | 山东大齐通信电子有限公司 | Centralized control console of mining communication control system and mining communication control system |
| CN110844517A (en) * | 2019-12-12 | 2020-02-28 | 宁夏埃德曼自动化设备有限公司 | Belt conveyor belt starting and stopping control system and control method in any sequence |
| CN111176200A (en) * | 2019-12-12 | 2020-05-19 | 申建军 | Belt conveyor line main lane overload prejudging and handling system and method |
| CN111301989A (en) * | 2019-12-12 | 2020-06-19 | 宁夏埃德曼自动化设备有限公司 | Belt conveyor line multi-mining-face operation scheduling system and scheduling method |
| CN112158557A (en) * | 2020-08-05 | 2021-01-01 | 陕西天诚合创智能控制工程有限责任公司 | Novel flexible control of many belts speed matching in pit device |
| CN112987630A (en) * | 2021-02-04 | 2021-06-18 | 张恒旭 | Comprehensive automatic control system of coal mine tunneling rubber belt conveyor |
| CN113934180A (en) * | 2021-10-21 | 2022-01-14 | 辽宁工程技术大学 | Belt breakage monitoring and early warning system |
| CN114400779A (en) * | 2022-01-18 | 2022-04-26 | 上海山源电子科技股份有限公司 | Rapid networking system and rapid networking method for underground unattended substation |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110077803A (en) * | 2019-03-27 | 2019-08-02 | 山东山矿机械有限公司 | A kind of sealing-tape machine centralized control system |
| CN110806717A (en) * | 2019-11-21 | 2020-02-18 | 山东大齐通信电子有限公司 | Centralized control console of mining communication control system and mining communication control system |
| CN110844517A (en) * | 2019-12-12 | 2020-02-28 | 宁夏埃德曼自动化设备有限公司 | Belt conveyor belt starting and stopping control system and control method in any sequence |
| CN111176200A (en) * | 2019-12-12 | 2020-05-19 | 申建军 | Belt conveyor line main lane overload prejudging and handling system and method |
| CN111301989A (en) * | 2019-12-12 | 2020-06-19 | 宁夏埃德曼自动化设备有限公司 | Belt conveyor line multi-mining-face operation scheduling system and scheduling method |
| CN110844517B (en) * | 2019-12-12 | 2022-01-04 | 宁夏埃德曼自动化设备有限公司 | Belt conveyor belt starting and stopping control system and control method in any sequence |
| CN111176200B (en) * | 2019-12-12 | 2022-12-02 | 申建军 | Belt conveyor line main lane overload prejudging and handling system and method |
| CN112158557A (en) * | 2020-08-05 | 2021-01-01 | 陕西天诚合创智能控制工程有限责任公司 | Novel flexible control of many belts speed matching in pit device |
| CN112987630A (en) * | 2021-02-04 | 2021-06-18 | 张恒旭 | Comprehensive automatic control system of coal mine tunneling rubber belt conveyor |
| CN113934180A (en) * | 2021-10-21 | 2022-01-14 | 辽宁工程技术大学 | Belt breakage monitoring and early warning system |
| CN114400779A (en) * | 2022-01-18 | 2022-04-26 | 上海山源电子科技股份有限公司 | Rapid networking system and rapid networking method for underground unattended substation |
| CN114400779B (en) * | 2022-01-18 | 2022-11-04 | 上海山源电子科技股份有限公司 | Rapid networking system and rapid networking method for underground unattended substation |
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