CN109297524A - Mechanical diverter assembling detection device - Google Patents

Mechanical diverter assembling detection device Download PDF

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Publication number
CN109297524A
CN109297524A CN201810725045.3A CN201810725045A CN109297524A CN 109297524 A CN109297524 A CN 109297524A CN 201810725045 A CN201810725045 A CN 201810725045A CN 109297524 A CN109297524 A CN 109297524A
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CN
China
Prior art keywords
threaded cap
diverter
driving mechanism
lathe bed
screw shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810725045.3A
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Chinese (zh)
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CN109297524B (en
Inventor
李敬阳
徐亮
陈波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUBEI TRI-RING MOTOR STEERING GEAR Co Ltd
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HUBEI TRI-RING MOTOR STEERING GEAR Co Ltd
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Application filed by HUBEI TRI-RING MOTOR STEERING GEAR Co Ltd filed Critical HUBEI TRI-RING MOTOR STEERING GEAR Co Ltd
Priority to CN201810725045.3A priority Critical patent/CN109297524B/en
Publication of CN109297524A publication Critical patent/CN109297524A/en
Application granted granted Critical
Publication of CN109297524B publication Critical patent/CN109297524B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for

Abstract

Mechanical diverter assembling detection device is related to automobile steering device technology field.The device includes lathe bed, power control cabinet, display control case, screw shaft driving mechanism, threaded cap driving mechanism, gliding mass elevating mechanism, damp limiter, fixture, fixture tensioning mechanism, torque spanner, operating button box, arithmetic and control unit is made using industrial personal computer, data collecting card and motion control card are filled in industrial personal computer, acquisition each sensor feedback value of assembling process in real time, each servo motor is controlled through operation output, cylinder movement, screw shaft zero load torque and threaded cap prefastening torque is set to reach technique requirement, locking screw lid, position in diverter input terminal is found out again, adjust peak value adjusting screw, screw shaft unloaded peak is set to reach technique requirement.The present invention realize the detection of assembling process automatic assembling, work efficiency height, reliable performance, easy to operate, automatic capability by force, strict guarantee assembling quality, overall economic efficiency it is significant.The present invention can be promoted the use in training gear of vehicle manufacturing enterprise.

Description

Mechanical diverter assembling detection device
Technical field
The present invention relates to automobile steering device technology field, especially mechanical diverter assembling detection device.
Background technique
There are three very important performance indicators for mechanical diverter:
1, input terminal screw shaft zero load torque demand is 0.3-0.5N.m;
2, screw shaft torque peak requires to be 0.8-1.2N.m;
3, number of total coils error may not exceed 15 °.
In order to guarantee these requirements as above, assembler must install threaded cap when assembling diverter on one side, shake on one side Dynamic screw shaft judges torque value by feel, detects torque value (diverter after the completion of to be adjusted with hand-held torque megger Structure such as Fig. 1), if needing to carry out reworked processing not in claimed range, also need to carry out threaded cap nut-locking, peak later Value adjustment and number of total coils judgement, under so causing assembly efficiency very low, labor intensity of workers is big, and assembling quality is unable to get It ensures.The method solved the problems, such as is to possess a set of device for replacing artificial automatic assembling, detection.The applicant designs thus A set of highly effective, reliable performance have been made, it, can strict guarantee for replacing artificial automatic assembling, detection in assembling process The mechanical diverter assembling detection device of assembling quality.
According to retrieval, domestic there has been no patent applications same as the present invention.
Summary of the invention
For the above, the present invention provide a kind of achievable assembling process automatic assembling detection, work efficiency be high, performance can It leans on, is easy to operate, the significant mechanical diverter assembling detection device of strict guarantee assembling quality, overall economic efficiency.
The technical solution adopted by the present invention to solve the technical problems is: the mechanical diverter assembling detection device includes Lathe bed, electrical control cabinet, display control case, screw shaft driving mechanism, threaded cap driving mechanism, gliding mass elevating mechanism, damping limit Position device, fixture, fixture tensioning mechanism, torque spanner, operating button box, diverter, the lathe bed are to utilize square steel and steel plate It is welded, in inverted " t " set up of character patt ern on ground;The electrical control cabinet is arranged in lathe bed back, built-in electrical control Element, electric part are used as arithmetic and control unit using industrial personal computer, equipped with data collecting card and motion control card in industrial personal computer, pass through VB writes Special test program, acquires the value of feedback of each sensor in assembling process in real time, controls each servo by operation output Motor, cylinder movement;The display control case is mounted on lathe bed upper right side, installs liquid crystal display, key on display control case Disk, mouse and control button, by operation with mouse and keyboard test procedure, control button be used for control the device power supply open/ Stop;The screw shaft driving mechanism is vertically fixed on right above lathe bed, and servo motor A is housed thereon, by torque limiter, Torque sensor C, shaft coupling, angular encoder, transmission shaft bearing seat, internal spline transmission loop bar and input shaft driving turn to Device screw shaft positive and negative rotation campaign;The input shaft upper end is male splined shaft, across the interior centre bore set of right angle reductor Enter in internal spline transmission loop bar, connection diverter screw shaft can be twitched up and down;The gliding mass elevating mechanism is fixed on lathe bed The left side of square screw shaft driving mechanism, parallel with screw shaft driving mechanism, the cylinder being fixed in mounting bracket by one pushes spiral shell Line lid driving mechanism moves up and down along linear guides;The threaded cap driving mechanism is horizontally installed in position among lathe bed, It is vertical with screw shaft driving mechanism, it is driven by servo motor B, shaft coupling, torque sensor D, right angle reductor and threaded cap Sleeve drives the positive and negative rotation campaign of diverter threaded cap;The damping limiter is installed in below threaded cap driving mechanism, is passed through The mounting bracket of the right and left is fixed on lathe bed, and adjusting damping limiter mounting height can control under threaded cap driving mechanism Row displacement;The fixture is installed on lathe bed work top, and for installing diverter, fixture slide plate can be along mounted in table top Linear guides horizontally slip;The fixture tensioning mechanism setting is in lathe bed workbench lower part, by cylinder band dynamic pressure plate work Lower movement, stretching device slide plate are used for stationary fixture;The torque spanner is set on the right side of lathe bed on pallet, the torque spanner It can be inserted in 6 holes being arranged on threaded cap drive sleeve circumference, for locking diverter threaded cap locknut;The operation The front of lathe bed work top is arranged in button box, is installed with both hands start button and emergency stop button above;
It assembles as follows with testing process:
Step 1: clamping workpiece,
Step 2: assembly threaded cap to prefastening torque value,
Step 3: dynamic adjustment screw axis zero load torque,
Step 4: locking screw cover lock is female,
Step 5: number of total coils detection,
Step 6: dynamic peak regulation;
Assembly, detection method are as follows:
Steering gear housing is fixed on fixture, the tie down screw in fixture right side vertical plate, threaded cap, the rocker arm of diverter are screwed Axis side cover gluing is packed into shell, pushes fixture slide plate to rigging position on the right side of workbench, pulls down input shaft and diverter spiral shell Bar axis connection presses lower keyboard " G " key selection linkage editor, presses the operation button the both hands start button of box, and system starts fixture The cylinder of tensioning mechanism downward stretching device slide plate is stretched under the cylinder piston rod of gliding mass elevating mechanism, pushes threaded cap driving machine Structure downlink makes threaded cap drive sleeve be inserted in diverter threaded cap, enters threaded cap at this time and pre-tightens work step, threaded cap driving mechanism By drive sleeve quick locking threaded cap to prefastening torque, subsequently enters dynamic and adjust unloaded torque work step, control device is real When acquire the value of feedback of sensor C and sensor D and two axis servo motor A of output driving and watched through industrial personal computer operation and judgement Motor B rotation is taken, until detecting that screw shaft zero load torque reaches technique requirement, system alert locking screw cover lock is female at this time, System enters number of total coils measuring phases after the signal of system detection to torque spanner, and screw shaft driving mechanism passes through input transmission Axis drives screw shaft wheel measuring diverter total angle, finds out position in diverter input terminal and enters peak regulation stage, screw shaft driving Mechanism drives screw shaft to rotate in each 90 ° of positions in middle position or so, adjusts peak value adjusting screw at this time, until screw shaft zero load torque Peak value reaches technique requirement, presses " F " key on lower keyboard at this time, and system controls the cylinder pull-up of gliding mass driving device, makes screw thread Lid driving mechanism rises to upper limit, while the cylinder piston rod of fixture tensioning mechanism rises, and unclamps clamp bottom board, removes steering Device assembly, then diverter entirely assembles, detection process terminates.
The beneficial effects of the present invention are:
1. the present invention solves the problems, such as the assembly of mechanical diverter, two-axle interlocking coaxial in detection process.
2. the present invention realizes mechanical diverter automatic assembling and automatic detection in process of production, solves data mesh Depending on changing problem of management, increase testing result tracing function, strict guarantee diverter assembling quality.
3. reliable performance of the present invention, easy to operate, automatic capability is strong, reduces labor intensity of workers.
The present invention, which can be widely popularized, to be applied to training gear of vehicle manufacturing enterprise and makees mechanical steering assembly assembly detection dress It sets.
Detailed description of the invention
Fig. 1 is mechanical steering assembly structural schematic diagram.
Fig. 2 is manual steering gear general assembly structure of the detecting device schematic diagram of the present invention.
Fig. 3 is the screw shaft driving mechanism and threaded cap driving mechanism of manual steering gear general assembly detection device of the present invention Partial schematic diagram.
Fig. 4 is the threaded cap of manual steering gear general assembly detection device of the present invention, locknut driving structure schematic diagram.
Fig. 5 to Figure 10 is electric control theory figure of the present invention.
Wherein: Fig. 5 is power control loop, in figure: QF0- master switch;QF1, QF2, QF3, QF4, QF5 are disconnected for each branch Road device;DY1, DY2, DY3 are Switching Power Supply;TC1- slaving transformer.
Fig. 6 is control loop, in figure: SB3- power initialization button;SB2- power supply close button;SB1- scram button;YV1 Gliding mass rises air valve;YV2- gliding mass declines air valve;YV3- fixture tenses air valve.
Fig. 7 is data collecting card Interface Controller circuit, in figure: TQ662 is for detecting screw shaft torque;TQ660 is for examining Survey threaded cap torque;The value that TED-3012 acquires sensor is input to data collecting card after low-pass filter circuit AC6624。
Fig. 8 is I/O control loop and angle acquisition circuit, and AC6624 acquires peripheral switching value by I/O interface board AC140 Signal and output control peripheral switching value load;MPC08 motion control card passes through interface card P62 acquisition angles code device signal, For detecting screw shaft and threaded cap current angle value.
Fig. 9 and Figure 10 is screw shaft Serve Motor Control circuit and threaded cap Serve Motor Control circuit, MPC08 fortune respectively Dynamic control card output pulse signal controls Panasonic's servo-driver MCDKT3520 and MDDKT5540, then by servo driver drives Servo motor, meanwhile, motion control card acquires each encoder for servo motor feedback pulse, realizes closed-loop control.
Specific embodiment
Using drawings and examples, the invention will be further described.
The present invention is mechanical steering assembly assembling detection device, which includes bed Body (1), electrical control cabinet (2), display control case (3), screw shaft driving mechanism (4), threaded cap driving mechanism (5), gliding mass liter Descending mechanism (6), damping limiter (7), fixture (8), fixture tensioning mechanism (9), torque spanner (10), operating button box (11), Diverter (12), the lathe bed (1) is welded using square steel and steel plate, in inverted " t " set up of character patt ern on ground;It is described Electrical control cabinet (2) setting at lathe bed (1) back, built-in electric controling element, electric part is using industrial personal computer as operation Controller is equipped with data collecting card and motion control card in industrial personal computer, writes Special test program by VB, in real time acquisition assembly The value of feedback of each sensor in the process controls each servo motor, cylinder movement by operation output;The display control case (3) it is mounted on lathe bed (1) upper right side, liquid crystal display, keyboard, mouse and control button is installed on display control case (3), passes through Operation with mouse and keyboard test procedure, the power supply that control button is used to control the device open/stop;The screw shaft driving mechanism (4) it is vertically fixed on right above lathe bed (1), servo motor A (13) is housed thereon, pass through torque limiter (14), torque sensing Device C (15), shaft coupling (16), angular encoder (17), transmission shaft bearing seat (18), internal spline transmission loop bar (19) and input pass Moving axis (20) drives the positive and negative rotation campaign of diverter screw shaft;Input shaft (20) upper end is male splined shaft, is passed through straight The interior centre bore of angle speed reducer (24) is inserted in internal spline transmission loop bar (19), can twitch connection diverter screw shaft up and down;Institute The gliding mass elevating mechanism (6) stated is fixed on the left side of screw shaft driving mechanism (4) above lathe bed (1), with screw shaft driving mechanism (4) in parallel, the cylinder being fixed in mounting bracket by one pushes threaded cap driving mechanism (5) to move up and down along linear guides; The threaded cap driving mechanism (5) is horizontally installed in the intermediate position of lathe bed (1), vertical with screw shaft driving mechanism (4), passes through Servo motor B (21), shaft coupling (22), torque sensor D (23), right angle reductor (24) and threaded cap drive sleeve (25) are driven Dynamic diverter threaded cap positive and negative rotation campaign;The damping limiter (7) is installed in below threaded cap driving mechanism (5), is passed through The mounting bracket of the right and left is fixed on lathe bed (1), and adjusting damping limiter (7) mounting height can control threaded cap driving machine The descending displacement amount of structure (5);The fixture (8) is installed on lathe bed (1) work top, for installing diverter (12), is pressed from both sides Tool slide plate can horizontally slip along the linear guides mounted in lathe bed (1) work top;The fixture tensioning mechanism (9) is arranged in lathe bed (1) workbench lower part is moved up and down by cylinder band dynamic pressure plate, and stretching device slide plate is used for stationary fixture (8);The torsion Spanner (10) is set on the right side of lathe bed (1) on pallet, which, which can be inserted in, is arranged in threaded cap drive sleeve (25) In 6 holes on circumference, for locking diverter (12) threaded cap locknut;The operating button box (11) is arranged in lathe bed (1) front of work top, is installed with both hands start button and emergency stop button above;
It assembles as follows with testing process:
Step 1: clamping workpiece,
Step 2: assembly threaded cap to prefastening torque value,
Step 3: dynamic adjustment screw axis zero load torque,
Step 4: locking screw cover lock is female,
Step 5: number of total coils detection,
Step 6: dynamic peak regulation;
Assembly, detection method are as follows:
Diverter (12) shell is fixed on fixture (8), the tie down screw in fixture (8) right side vertical plate, diverter are screwed (12) threaded cap, rocker arm shaft side cover gluing is packed into shell, pushes fixture slide plate to rigging position on the right side of workbench, pulls down input The screw rod axis connection of transmission shaft (20) and diverter (12) presses lower keyboard " G " key selection linkage editor, presses the operation button box (11) both hands start button, system start the downward stretching device slide plate of cylinder of fixture tensioning mechanism (9), gliding mass elevating mechanism (6) it stretched under cylinder piston rod, push threaded cap driving mechanism (5) downlink, threaded cap drive sleeve (25) is made to be inserted in diverter (12) threaded cap enters threaded cap at this time and pre-tightens work step, and threaded cap driving mechanism (5) passes through drive sleeve (25) quick locking Threaded cap subsequently enters dynamic and adjusts unloaded torque work step, control device acquires sensor C (15) in real time and passes to prefastening torque The value of feedback of sensor D (23), through industrial personal computer operation and judgement, two axis servo motor A (13) of output driving and servo motor B (21) it rotates, until detecting that screw shaft zero load torque reaches technique requirement, system alert locking screw cover lock is female at this time, when being System enters number of total coils measuring phases after system detects the signals of torque spanner (10), and screw shaft driving mechanism (4) passes through input Transmission shaft (20) drives screw shaft wheel measuring diverter (12) total angle, finds out position in diverter (12) input terminal and enters peak regulation Stage, screw shaft driving mechanism (4) drive screw shaft to rotate in each 90 ° of positions in middle position or so, adjust peak value adjusting screw at this time, Until screw shaft zero load torque peak reaches technique requirement, " F " key on lower keyboard is pressed at this time, and system controls gliding mass driving device (6) cylinder pull-up, makes threaded cap driving mechanism (5) rise to upper limit, while the cylinder piston rod of fixture tensioning mechanism (9) Rise, unclamp clamp bottom board, remove steering assembly, then entirely assembly, detection process terminate diverter (12).
The present invention can be achieved automobile steering device assembling process automatic assembling, detection, work efficiency height, reliable performance, it is easy to operate, Automatic capability is strong, strict guarantee assembling quality, overall economic efficiency are significant.
The present invention, which can be widely popularized, to be applied to training gear of vehicle manufacturing enterprise and makees mechanical steering assembly assembly detection dress It sets.

Claims (1)

1. a kind of mechanical diverter assembling detection device, it is characterised in that: the mechanical diverter assembling detection device includes Lathe bed (1), electrical control cabinet (2), display control case (3), screw shaft driving mechanism (4), threaded cap driving mechanism (5), gliding mass Elevating mechanism (6), damping limiter (7), fixture (8), fixture tensioning mechanism (9), torque spanner (10), operating button box (11), diverter (12), the lathe bed (1) is welded using square steel and steel plate, in inverted " t " set up of character patt ern in ground On;Electrical control cabinet (2) setting is made in lathe bed (1) back, built-in electric controling element, electric part using industrial personal computer For arithmetic and control unit, data collecting card and motion control card are housed in industrial personal computer, Special test program is write by VB, is adopted in real time The value of feedback of each sensor during collection assembly controls each servo motor, cylinder movement by operation output;The display control Case (3) processed is mounted on lathe bed (1) upper right side, installs liquid crystal display, keyboard, mouse and control button on display control case (3), By operation with mouse and keyboard test procedure, the power supply that control button is used to control the device opens/stops;The screw shaft driving Mechanism (4) is vertically fixed on right above lathe bed (1), and servo motor A (13) are housed thereon, pass through torque limiter (14), torque Sensor C (15), shaft coupling (16), angular encoder (17), transmission shaft bearing seat (18), internal spline transmission are loop bar (19) and defeated Enter transmission shaft (20) driving diverter screw shaft positive and negative rotation campaign;Input shaft (20) upper end is male splined shaft, is worn The interior centre bore for crossing right angle reductor (24) is inserted in internal spline transmission loop bar (19), can twitch connection diverter screw rod up and down Axis;The gliding mass elevating mechanism (6) is fixed on the left side of screw shaft driving mechanism (4) above lathe bed (1), drives with screw shaft In parallel, the cylinder being fixed in mounting bracket by one pushes threaded cap driving mechanism (5) to make fortune up and down along linear guides for mechanism (4) It is dynamic;The threaded cap driving mechanism (5) is horizontally installed in the intermediate position of lathe bed (1), vertical with screw shaft driving mechanism (4), Pass through servo motor B (21), shaft coupling (22), torque sensor D (23), right angle reductor (24) and threaded cap drive sleeve (25) the positive and negative rotation campaign of diverter threaded cap is driven;The damping limiter (7) is installed under threaded cap driving mechanism (5) Side, is fixed on lathe bed (1) by the mounting bracket of the right and left, and adjusting damping limiter (7) mounting height can control screw thread The descending displacement amount of lid driving mechanism (5);The fixture (8) is installed on lathe bed (1) work top, for installing diverter (12), fixture slide plate can horizontally slip along the linear guides mounted in lathe bed (1) work top;The fixture tensioning mechanism (9) sets It sets in lathe bed (1) workbench lower part, is moved up and down by cylinder band dynamic pressure plate, stretching device slide plate is used for stationary fixture (8); The torque spanner (10) is set on the right side of lathe bed (1) on pallet, which can be inserted in setting and drive in threaded cap In 6 holes on sleeve (25) circumference, for locking diverter (12) threaded cap locknut;Operating button box (11) setting In the front of lathe bed (1) work top, it is installed with both hands start button and emergency stop button above;
It assembles as follows with testing process:
Step 1: clamping workpiece,
Step 2: assembly threaded cap to prefastening torque value,
Step 3: dynamic adjustment screw axis zero load torque,
Step 4: locking screw cover lock is female,
Step 5: number of total coils detection,
Step 6: dynamic peak regulation;
Assembly, detection method are as follows:
Diverter (12) shell is fixed on fixture (8), the tie down screw in fixture (8) right side vertical plate, diverter are screwed (12) threaded cap, rocker arm shaft side cover gluing is packed into shell, pushes fixture slide plate to rigging position on the right side of workbench, pulls down input The screw rod axis connection of transmission shaft (20) and diverter (12) presses lower keyboard " G " key selection linkage editor, presses the operation button box (11) both hands start button, system start the downward stretching device slide plate of cylinder of fixture tensioning mechanism (9), gliding mass elevating mechanism (6) it stretched under cylinder piston rod, push threaded cap driving mechanism (5) downlink, threaded cap drive sleeve (25) is made to be inserted in diverter (12) threaded cap enters threaded cap at this time and pre-tightens work step, and threaded cap driving mechanism (5) passes through drive sleeve (25) quick locking Threaded cap subsequently enters dynamic and adjusts unloaded torque work step, control device acquires sensor C (15) in real time and passes to prefastening torque The value of feedback of sensor D (23), through industrial personal computer operation and judgement, two axis servo motor A (13) of output driving and servo motor B (21) it rotates, until detecting that screw shaft zero load torque reaches technique requirement, system alert locking screw cover lock is female at this time, when being System enters number of total coils measuring phases after system detects the signals of torque spanner (10), and screw shaft driving mechanism (4) passes through input Transmission shaft (20) drives screw shaft wheel measuring diverter (12) total angle, finds out position in diverter (12) input terminal and enters peak regulation Stage, screw shaft driving mechanism (4) drive screw shaft to rotate in each 90 ° of positions in middle position or so, adjust peak value adjusting screw at this time, Until screw shaft zero load torque peak reaches technique requirement, " F " key on lower keyboard is pressed at this time, and system controls gliding mass driving device (6) cylinder pull-up, makes threaded cap driving mechanism (5) rise to upper limit, while the cylinder piston rod of fixture tensioning mechanism (9) Rise, unclamp clamp bottom board, remove steering assembly, then entirely assembly, detection process terminate diverter (12).
CN201810725045.3A 2018-07-04 2018-07-04 Mechanical steering gear assembly detection device Active CN109297524B (en)

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Application Number Priority Date Filing Date Title
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Publication number Priority date Publication date Assignee Title
CN109668746A (en) * 2019-02-24 2019-04-23 苏州迈步自动化系统有限公司 A kind of diverter multifunctional examining measurement equipment
CN109668746B (en) * 2019-02-24 2023-10-13 苏州埃尔迪菲智能机器人有限公司 Multifunctional detection equipment for steering gear
CN110206627A (en) * 2019-06-26 2019-09-06 曲阜天博汽车零部件制造有限公司 A kind of automobile-used thermosistor intelligence adjustment equipment and its working method
CN110206627B (en) * 2019-06-26 2024-01-30 曲阜天博汽车零部件制造有限公司 Intelligent adjusting equipment for automotive thermostat and working method thereof
CN110206627B8 (en) * 2019-06-26 2024-03-19 曲阜天博汽车零部件制造有限公司 Intelligent adjusting equipment for automotive thermostat and working method thereof
CN112857775A (en) * 2021-02-05 2021-05-28 重庆大江国立精密机械制造有限公司 Automobile spare and accessory part nut installation check out test set
CN112857775B (en) * 2021-02-05 2023-01-10 重庆大江国立精密机械制造有限公司 Automobile spare and accessory part nut installation check out test set
CN113438305A (en) * 2021-06-23 2021-09-24 鹤壁国立光电科技股份有限公司 Ubiquitous data acquisition system
CN113438305B (en) * 2021-06-23 2022-10-18 鹤壁国立光电科技股份有限公司 Ubiquitous data acquisition system
CN115144751A (en) * 2022-09-05 2022-10-04 西北工业大学 Traction motor fault diagnosis device and method
CN115144751B (en) * 2022-09-05 2022-11-08 西北工业大学 Traction motor fault diagnosis device and method

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