CN109297310A - Manufacture of cement grate-cooler fan outlet abat-vent - Google Patents
Manufacture of cement grate-cooler fan outlet abat-vent Download PDFInfo
- Publication number
- CN109297310A CN109297310A CN201811143092.3A CN201811143092A CN109297310A CN 109297310 A CN109297310 A CN 109297310A CN 201811143092 A CN201811143092 A CN 201811143092A CN 109297310 A CN109297310 A CN 109297310A
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- Prior art keywords
- grate
- air
- outlet
- wind
- abat
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D15/00—Handling or treating discharged material; Supports or receiving chambers therefor
- F27D15/02—Cooling
- F27D15/0206—Cooling with means to convey the charge
- F27D15/0213—Cooling with means to convey the charge comprising a cooling grate
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Details (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses the manufacture of cement of technical field of environment protection equipment grate-cooler fan outlet abat-vents, it include casing, grate is provided at the top of the chassis cavity, the grate top is placed with clinker, air inducing box is provided in the middle part of the chassis cavity, air inducing box inner cavity is provided with water-stop sheet, the rotation of air outlet plate may be implemented by the synchronization band structure being arranged by the present invention, pass through the temperature sensing device of setting simultaneously, when grate plate is damaged in actual operation, motor can be controlled by it drive outlet air plate closing, high thermal material is prevented to be redirected back into ventilation shaft, by the vertical direction air supply duct and wind isolation board of setting positive outlet air can be converted by oblique outlet air, pass through the wind isolation board being uniformly arranged simultaneously for cold wind along the uniform outlet air of different directions, circulating condensate liquid by the condensation chamber being arranged in air outlet can be with relatively fewer cold Cold air loss of the wind in pipeline transmission.
Description
Technical field
The present invention relates to technical field of cement production, specially manufacture of cement one section of grate fan outlet gear of grate-cooler
Wind apparatus.
Background technique
Grate-cooler is the critical host equipment in the sinter leaching system of cement plant, and major function is carried out to clinker
Cooling, conveying;Hot-air is provided for rotary kiln and dore furnace etc. simultaneously, is the capital equipment of firing system recuperation of heat.Grate-cooler
Blower provides cold wind for clinker cooling, cools down clinker by heat exchange, is indispensable important equipment in grate-cooler.
In grate-cooler actual production process, one section of grate plate is easiest to " Red River " phenomenon occur.Clinker is in the cooling procedure of grate-cooler:
The high temperature chamotte fallen from kiln hood is deposited in cooling machine inlet grate.It pushes forward and is covered in entire grate with grate plate,
Cold wind is combed seam upwards through clinker layer, and clinker is gradually cooled down during promotion.And the quality of clinker cooling depends on
The resistance of clinker layer is penetrated in cold wind.Resistance is small, and the cold blast rate of transmission is more, then the clinker temperature of grate-cooler is low out.Resistance is big, then
Grate-cooler clinker temperature is high out.
When cold wind penetrates the high temperature chamotte bed of material, heat exchange acts on strongly because the temperature difference is larger between fertilizer, at this time high temperature
More heat is transmitted to cold wind by clinker, and temperature increases after cold wind is heated, and volume increases therewith, penetrates the air velocity of the bed of material
Also it increase accordingly.Gas penetrates the resistance of the bed of material with square increase of air velocity, and the bulk density of gas increases with temperature and subtracted
It is small, the result is that air permeance resistance increases with gas flow temperature and is in a square increase.Otherwise when air-flow clinker layer lower through temperature,
The air-flow temperature difference is small, and the low then resistance of the gas temperature of transmission is also low, and air is easily penetrated from the clinker layer in lower resistance region, and gas penetrates
The more, clinker temperature is lower for amount.With the promotion of grate plate, the temperature difference between thick on same cross section, thin clinker particles layer is cured
Come more greatly, cold wind is more and more concentrated to be penetrated from the clinker layer of larger particles, and fine grained clinker layer cannot cool down, and form one
From cooling machine inlet to discharge port, red clinker band, the reason of appearance here it is " Red River " phenomenon, " Red River " phenomenon causes to comb
Plate damage frequency is high, and fan efficiency reduces, and while constraining rotary kiln yield and further play, also affects clinker
Quality.
Such as a kind of Chinese Patent Application No. CN201720165848.9 one section of grate fan outlet of grate-cooler keeps out the wind dress
It sets, belongs to manufacture of cement grate-cooler equipment technical field.The abat-vent includes the first wind deflector and the second wind deflector, described
First wind deflector is obliquely installed in grate-cooler air outlet bottom, and obtuse angle is formed on the first wind deflector and air outlet bottom;Described
Two wind deflectors are obliquely installed in the middle part of grate-cooler air outlet, and obtuse angle is formed on the extended line of the second wind deflector and air outlet bottom.
The device is set by the first wind deflector, the setting of the second wind deflector and the first wind deflector and the second wind deflector inclined direction
It sets, can effectively change the wind direction of cooling wind, avoid cooling dead angle, improve the cooling uniformity of material, avoid the occurrence of larger
High and low temperature it is poor, to effectively reduce the generation of " Red River " phenomenon.
This grate fan outlet abat-vent, although can be adjusted to a certain degree by the way that two wind deflectors are arranged in air outlet
It rectifies the incorrect style of work to reduce " Red River " phenomenon, but its oblique blowing mode inherently exists and to divide wind uneven in actual operation
Problem, it is easy to cause " Red River " phenomenon, while air damper structure of its fixed setting cannot cope in real work not Tongfang
" Red River " phenomenon that position generates, the function of not finely tuning, and the emergency case occurred in practical operation does not have coping style,
If grate plate damage causes high thermal material to be redirected back into the problem of air hose causes blower to damage, it is based on this, the present invention devises cement
Production one section of grate fan outlet abat-vent of grate-cooler, to solve the above problems.
Summary of the invention
The purpose of the present invention is to provide manufacture of cement one section of grate fan outlet abat-vents of grate-cooler, to solve
Inherently there is point wind unevenness in its oblique blowing mode in actual operation mentioned above in the background art, it is easy to
Cause " Red River " phenomenon, at the same air damper structure of its fixed setting cannot cope with different direction in real work generate it is " red
River " phenomenon, the function of not finely tuning, and the emergency case occurred in practical operation does not have coping style, as grate plate is damaged
High fever is caused to be redirected back into the problem of air hose causes blower to damage.
To achieve the above object, the invention provides the following technical scheme: one section of grate blower of manufacture of cement grate-cooler goes out
Air port abat-vent includes casing, is provided with grate at the top of the chassis cavity, the grate top is placed with clinker, institute
It states and is provided with air inducing box in the middle part of chassis cavity, air inducing box inner cavity is provided with water-stop sheet, the air inducing box intracavity bottom setting
There is oviduct, the oviduct upper end sequentially passes through air inducing cassette bottom wall and water-stop sheet, and oviduct osculum end is connected with L shape
Pipe, the L-type pipe right end have blast pipe by flanged joint, and the blast pipe right end runs through casing right wall bottom and outer fan
Connection, the water-stop sheet and chassis cavity bottom surround condensation chamber, and the condensation chamber right side wall is provided with water inlet pipe, the water inlet
Pipe connects external pump with chassis sidewall through air inducing box, and the condensation chamber left side wall is correspondingly arranged on outlet pipe, the water outlet
Pipe connects next section of grate bottom condensation chamber by pipeline, is evenly arranged with wind isolation board, the wind isolation board at the top of the oviduct
Be partitioned into ventilating duct, the ventilating duct top is provided with air outlet plate, and the air outlet plate left end is connected with rotating bar, the rotation
Bar both ends are rotatablely connected with air inducing box front and rear wall respectively, and the rotating bar extended end is connected with synchronous pulley, the synchronous pulley
Between be connected with synchronous belt, outer wall left end is provided with motor on front side of air inducing box, and the motor output end connects synchronous belt, the machine
Shell inner left wall is provided with temperature inductor at grate.
Preferably, the air outlet plate top wall right end is provided with arc subplate, and left section of the air outlet plate antetheca offers connection
Hole, affixed rotating bar in the connecting hole.
Preferably, the thick mouth end outer wall of the oviduct symmetrically and evenly opens up extension cooling bath, and the oviduct and extension are cold
But slot material is thin aluminum sheet.
Preferably, the rotating bar is connect by bearing with air inducing box side wall, and encapsulation process is passed through in the two junction.
Preferably, the synchronous belt is triangle single side synchronous belt, and material is polyurethane wire-core.
Compared with prior art, the beneficial effects of the present invention are: the present invention may be implemented by the synchronization band structure being arranged
The rotation of air outlet plate can be finely adjusted processing for " Red River " phenomenon that different direction generates to air outlet plate, while by setting
The temperature sensing device set when grate plate is damaged in actual operation, can control motor by it and drive outlet air plate closing, prevent height
Thermal material is redirected back into ventilation shaft, can be converted oblique outlet air to by the vertical direction air supply duct and wind isolation board of setting
Positive outlet air, while passing through the wind isolation board being uniformly arranged for cold wind along the uniform outlet air of different directions, more effectively reduce " Red River "
The generation of phenomenon, can be cold in pipeline transmission with relatively fewer cold wind by circulating condensate liquid in the condensation chamber that air outlet is arranged
Gas loss, improves the cooling effect to cement.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is schematic structural view of the invention;
Fig. 2 is sectional view at A-A of the present invention;
Fig. 3 is air outlet plate structural schematic diagram of the present invention.
In attached drawing, parts list represented by the reference numerals are as follows:
1- casing, 2- grate, 3- clinker, 4- air inducing box, 5- wind isolation board, 6- ventilating duct, 7- air outlet plate, 71- arc pair
Plate, 72- connecting hole, 8- temperature inductor, 9- blower, 10- water inlet pipe, 11- water-stop sheet, 12- extension cooling bath, 13- water outlet
Pipe, 14- oviduct, 15-L type pipe, 16- condensation chamber, 17- blast pipe, 18- motor, 19- rotating bar, 20- synchronous belt, 21- are same
Walk belt wheel.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: one section of grate fan outlet of manufacture of cement grate-cooler
Abat-vent includes casing 1, and 1 inner cavity top of casing is provided with grate 2, and 2 top of grate is placed with clinker 3,1 inner cavity of casing
Middle part is provided with air inducing box 4, and 4 inner cavity of air inducing box is provided with water-stop sheet 11, and 4 intracavity bottom of air inducing box is provided with oviduct 14, loudspeaker
14 upper end of pipe sequentially passes through 4 bottom wall of air inducing box and water-stop sheet 11, and 4 osculum end of oviduct is connected with L shape pipe 15, and L-type pipe 15 is right
There is blast pipe 17 at end by flanged joint, and 17 right end of blast pipe is connect through 1 right wall bottom of casing with outer fan 9, water-stop sheet
11 surround condensation chamber 16 with 1 intracavity bottom of casing, and 16 right side wall of condensation chamber is provided with water inlet pipe 10, and water inlet pipe 10 runs through air inducing
Box 4 connects external pump with 1 side wall of casing, and 16 left side wall of condensation chamber is correspondingly arranged on outlet pipe 13, and outlet pipe 13 passes through pipeline
Next section of grate bottom condensation chamber 16 is connected, wind isolation board 5 is evenly arranged at the top of oviduct 14, wind isolation board 5 is partitioned into ventilation
Road 6,6 top of ventilating duct are provided with air outlet plate 7, and 7 left end of air outlet plate is connected with rotating bar 19,19 both ends of rotating bar respectively with draw
The rotation connection of 4 front and rear wall of wind box, 19 extended end of rotating bar are connected with synchronous pulley 21, are connected with synchronization between synchronous pulley 21
Band 20,4 front side outer wall left end of air inducing box are provided with motor 18, and 18 output end of motor connects synchronous belt 20, and 1 inner left wall of casing is leaned on
Temperature inductor 8 is provided at nearly grate.
Wherein, 7 top wall right end of air outlet plate is provided with arc subplate 71, can preferably close when air outlet plate 7 is closed logical
Air piping can prevent hot material from entering ventilation shaft, avoid blower from damaging, left section of 7 antetheca of air outlet plate is offered in grate plate damage
Connecting hole 72, affixed rotating bar 19 in connecting hole 71 facilitate the rotation for realizing air outlet plate, and 14 thick mouthfuls of end outer walls of oviduct are symmetrically equal
Even to open up extension cooling bath 12, oviduct 14 and 12 material of extension cooling bath are thin aluminum sheet, increase contact of the wind with condensate liquid
Area improves cooling effect, and rotating bar 19 is connect by bearing with 4 side wall of air inducing box, and encapsulation process is passed through in the two junction, makes
Sealing structure avoids the occurrence of and alters wind, runs wind phenomenon, and synchronous belt 20 is triangle single side synchronous belt, and material is polyurethane wire-core,
It can guarantee that synchronism stability operates, adapt to hot environment.
One concrete application of the present embodiment are as follows: motor 18 of the present invention is electrically connected by external control switch with external power supply
It connects, signal projector connect control 18 external control switch of motor with external signal reception device in temperature inductor 8, normally
In use, starting 18 transporting cold wind of blower enters blast pipe 17, by L type pipe 15, wind direction switchs to vertically dry, and solves existing
There is its oblique blowing mode of technology inherently to there is a problem of point wind unevenness, it is easy to cause " Red River " phenomenon, cold wind enters loudspeaker
Pipe 14 has circulation condensate liquid in the peripheral condensation chamber 16 of oviduct 14, by the setting of extension cooling bath 12, to the cold wind of circulation
Cold air compensation, the opposite cold air loss reduced in cold wind transmission are carried out, the condensate liquid of circulation can circulate in multiple condensation chambers 16,
Its utilization rate is improved, the compensated cold wind of cold air separates through wind isolation board 5 enters ventilating duct 6, which has so that cold wind is uniform
Distribution blows to the function of grate 2, and air outlet plate 7 is in unfolded state, the tool occurred in practical application according to " Red River " phenomenon at this time
Body situation can drive synchronous belt 20 to rotate by motor 18, and synchronous belt 20 drives synchronous pulley 21 to rotate, and synchronous pulley 21 drives
The rotating bar 19 being fixedly connected with air outlet plate 7 rotates, to realize the rotation of air outlet plate 19, carries out wind direction trim process, solves
Air damper structure of its fixed setting of the prior art cannot cope with " Red River " phenomenon that different direction generates in real work, not have
There is the problem of function of fine tuning, when meeting with the damage of grate plate 2,2 bottom space of grate plate is revealed temperature in the short time because of hot material and had
Rising by a relatively large margin, temperature inductor 8 trigger therewith, handle control motor 18 by external signal, motor 18 controls outlet air
Plate 7 is closed, to efficiently reduce a possibility that material enters Fan pipeline damage blower.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the invention
In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example.
Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close
Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention
Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.
Claims (5)
1. manufacture of cement one section of grate fan outlet abat-vent of grate-cooler, includes casing (1), it is characterised in that: institute
It states casing (1) inner cavity top to be provided with grate (2), grate (2) top is placed with clinker (3), in casing (1) inner cavity
Portion is provided with air inducing box (4), and air inducing box (4) inner cavity is provided with water-stop sheet (11), air inducing box (4) the intracavity bottom setting
Have oviduct (14), oviduct (14) upper end sequentially passes through air inducing box (4) bottom wall and water-stop sheet (11), the oviduct
(4) osculum end is connected with L shape pipe (15), and L-type pipe (15) right end has blast pipe (17), the blast pipe by flanged joint
(17) right end is connect through casing (1) right wall bottom with outer fan (9), the water-stop sheet (11) and casing (1) intracavity bottom
It surrounds condensation chamber (16), condensation chamber (16) right side wall is provided with water inlet pipe (10), and the water inlet pipe (10) runs through air inducing box
(4) external pump is connected with casing (1) side wall, condensation chamber (16) left side wall is correspondingly arranged on outlet pipe (13), it is described go out
Water pipe (13) connects next section of grate bottom condensation chamber (16) by pipeline, is evenly arranged at the top of the oviduct (14) every wind
Plate (5), the wind isolation board (5) are partitioned into ventilating duct (6), and ventilating duct (6) top is provided with air outlet plate (7), it is described go out
Aerofoil (7) left end is connected with rotating bar (19), and rotating bar (19) both ends are rotatablely connected with air inducing box (4) front and rear wall respectively,
Rotating bar (19) extended end is connected with synchronous pulley (21), is connected with synchronous belt (20) between the synchronous pulley (21),
Outer wall left end is provided with motor (18) on front side of air inducing box (4), and motor (18) output end connects synchronous belt (20), the casing
(1) inner left wall is provided with temperature inductor (8) at grate.
2. manufacture of cement according to claim 1 one section of grate fan outlet abat-vent of grate-cooler, feature exist
In: air outlet plate (7) top wall right end is provided with arc subplate (71), and left section of antetheca of the air outlet plate (7) offers connecting hole
(72), affixed rotating bar (19) in the connecting hole (71).
3. manufacture of cement according to claim 1 one section of grate fan outlet abat-vent of grate-cooler, feature exist
In: the thick mouth end outer wall of the oviduct (14) symmetrically and evenly opens up extension cooling bath (12), and the oviduct (14) and extension are cold
But slot (12) material is thin aluminum sheet.
4. manufacture of cement according to claim 1 one section of grate fan outlet abat-vent of grate-cooler, feature exist
In: the rotating bar (19) is connect by bearing with air inducing box (4) side wall, and encapsulation process is passed through in the two junction.
5. manufacture of cement according to claim 1 one section of grate fan outlet abat-vent of grate-cooler, feature exist
In: the synchronous belt (20) is triangle single side synchronous belt, and material is polyurethane wire-core.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811143092.3A CN109297310A (en) | 2018-09-28 | 2018-09-28 | Manufacture of cement grate-cooler fan outlet abat-vent |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811143092.3A CN109297310A (en) | 2018-09-28 | 2018-09-28 | Manufacture of cement grate-cooler fan outlet abat-vent |
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CN109297310A true CN109297310A (en) | 2019-02-01 |
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CN201811143092.3A Pending CN109297310A (en) | 2018-09-28 | 2018-09-28 | Manufacture of cement grate-cooler fan outlet abat-vent |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109701357A (en) * | 2019-03-11 | 2019-05-03 | 杨松 | A kind of cooling activation chain conveyer grate of VOCs waste-gas adsorbant |
CN109745824A (en) * | 2019-03-11 | 2019-05-14 | 杨松 | A kind of improvement VOCs waste gas circulation regeneration technology system |
CN112095433A (en) * | 2020-09-27 | 2020-12-18 | 陶俊 | Novel hot-air heating equipment based on thermal regeneration of old asphalt pavement |
-
2018
- 2018-09-28 CN CN201811143092.3A patent/CN109297310A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109701357A (en) * | 2019-03-11 | 2019-05-03 | 杨松 | A kind of cooling activation chain conveyer grate of VOCs waste-gas adsorbant |
CN109745824A (en) * | 2019-03-11 | 2019-05-14 | 杨松 | A kind of improvement VOCs waste gas circulation regeneration technology system |
CN112095433A (en) * | 2020-09-27 | 2020-12-18 | 陶俊 | Novel hot-air heating equipment based on thermal regeneration of old asphalt pavement |
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Application publication date: 20190201 |
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