CN109296185B - Artificial stone splicing machine and using method thereof - Google Patents
Artificial stone splicing machine and using method thereof Download PDFInfo
- Publication number
- CN109296185B CN109296185B CN201811195783.8A CN201811195783A CN109296185B CN 109296185 B CN109296185 B CN 109296185B CN 201811195783 A CN201811195783 A CN 201811195783A CN 109296185 B CN109296185 B CN 109296185B
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- clamp
- splicing
- cylinder
- cross brace
- clamping
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- 239000002969 artificial stone Substances 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 230000007306 turnover Effects 0.000 claims abstract description 24
- 230000006835 compression Effects 0.000 claims abstract description 9
- 238000007906 compression Methods 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/18—Implements for finishing work on buildings for setting wall or ceiling slabs or plates
- E04F21/1838—Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses an artificial stone splicing machine which comprises a frame, a first clamp and a second clamp, wherein a translation mechanism is arranged between the first clamp and the frame, and a lifting mechanism is arranged between the second clamp and the frame; the rear ends of the first clamp and the second clamp are respectively provided with a turnover mechanism, a clamping mechanism and a compacting mechanism; the turnover mechanism comprises a cross brace, the lower part of which is hinged with the rear side surface of the first clamp or the second clamp, and the cross brace can realize 90-degree turnover under the drive of a turnover cylinder; the clamping mechanism comprises a rotary clamping cylinder fixed at the upper end of the cross brace, and a clamping head of the rotary clamping cylinder is positioned in front of the cross brace; the compression mechanism comprises a compression cylinder positioned above the front end of the cross brace; the front ends of the first clamp and the second clamp are respectively provided with a righting mechanism. The invention can splice plates and splicing strips with different specifications, so that the splicing is firm, the splicing gap is small, and the switching is quick.
Description
Technical Field
The invention relates to an artificial stone splicing machine and a using method thereof.
Background
The artificial stone is generally artificial stone solid surface materials, artificial stone quartz stone, artificial Dan Gangdan and the like, the artificial stone types are different, the components are mainly resin, aluminum powder, pigment and curing agent, a high-molecular practical building material is applied, the manufacturing process is a chemical material reaction process, the artificial stone is a practical scientific material which is generated along with the progress of human society science and technology and is continuously improved, the artificial stone is mainly applied to the building decoration industry and is a novel environment-friendly composite material, and compared with traditional building materials such as stainless steel, ceramic and the like, the artificial stone has various functions, rich colors and wider application range. The artificial stone has no toxicity, radioactivity, flame retardance, oil adhesion resistance, dirt permeation resistance, antibacterial and mildew-proof properties, wear resistance, impact resistance, easy maintenance, seamless splicing and changeable shape.
At present, the artificial stone is spliced by adopting a manual splicing mode, an adhesive tape is manually required to be added before splicing, manual hand-held clamps are used for clamping transversely and longitudinally one by one, and the operation is time-consuming and labor-consuming. And manual operation is difficult to control the splicing quality, the splicing is uneven, and the problem of larger splicing gaps is more remarkable.
Therefore, the device which can splice plates and splicing strips with different specifications is designed, so that the splicing is firm, the splicing gap is small, and the switching is rapid, and has wide application prospect.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the artificial stone splicing machine which can splice plates and splicing strips with different specifications, ensures firm splicing, has small splicing gap and is rapid to switch and a use method thereof.
The technical scheme adopted for solving the technical problems is as follows: the artificial stone splicing machine comprises a frame, a first clamp and a second clamp, wherein a translation mechanism for pushing the first clamp to move horizontally is arranged between the first clamp and the frame, a lifting mechanism for pushing the second clamp to lift is arranged between the second clamp and the frame, and the first clamp can move horizontally to the position above the second clamp;
The rear ends of the first clamp and the second clamp are respectively provided with a turnover mechanism, a clamping mechanism and a compacting mechanism; the turnover mechanism comprises a cross brace, the lower part of which is hinged with the rear side surface of the first clamp or the second clamp, and the cross brace can realize 90-degree turnover under the drive of a turnover cylinder; the clamping mechanism comprises a rotary clamping cylinder fixed at the upper end of the cross brace, and a clamping head of the rotary clamping cylinder is positioned in front of the cross brace; the compression mechanism comprises a compression cylinder positioned above the front end of the cross brace;
The front ends of the first clamp and the second clamp are respectively provided with a righting mechanism, the righting mechanisms comprise horizontal cylinders, and the front ends of piston rods of the horizontal cylinders are provided with righting heads.
Further, a turnover mechanism, a clamping mechanism and a pressing mechanism are respectively arranged at the left end and the right end of the first clamp and the second clamp.
The application method of the artificial stone splicing machine comprises the following steps:
S1, the first clamp and the second clamp are in an open state;
s2, placing the plate on a first clamp, and placing the splicing strips on a transverse strut of a turnover mechanism of the first clamp;
S3, after the first clamp receives an instruction of placing the plate and the splicing strip in place, the clamping head of the rotary clamping cylinder of the clamping mechanism rotates to the position above the splicing strip, and then the splicing strip is clamped on the cross brace;
S4, the overturning cylinder pushes the cross brace to overturn by 90 degrees, and the splicing strip is overturned above the plate;
s5, extending a horizontal cylinder of the righting mechanism to right the plate;
s6, the compression cylinder moves downwards to compress the splicing strips on the plates;
S7, pushing the first clamp to withdraw from the upper part of the second clamp by the translation mechanism, lifting the second clamp by the lifting mechanism, and positioning and splicing the plates and the splicing strips on the second clamp according to the clamping and splicing step on the first clamp;
S8, switching the first clamp and the second clamp back and forth to realize double-station splicing.
The beneficial effects of the invention are as follows: the novel splicing device can splice plates and splicing strips with different specifications, ensures firm splicing, has small splicing gap and is rapid to switch.
The first clamp and the second clamp can be switched back and forth through the translation mechanism and the lifting mechanism, double-station splicing is achieved, and splicing efficiency can be improved by splicing plates in 3 directions.
Drawings
FIG. 1 is an overall block diagram of the present invention (first clamp placement sheet and splice bar);
FIG. 2 is a block diagram of a first clamp according to the present invention;
FIG. 3 is a block diagram of a first clamp of the present invention;
FIG. 4 is a side view of the first clamp of the present invention (left side flip open);
FIG. 5 is a block diagram of a lift mechanism of the present invention;
FIG. 6 is an overall block diagram of the present invention (with no panels and splice bars placed);
FIG. 7 is an enlarged view of portion A of FIG. 1;
FIG. 8 is an enlarged view of portion B of FIG. 2;
fig. 9 is an enlarged view of part C of fig. 4.
In the drawing, a frame 1, a circuit protection cover 11, a first clamp 2, a second clamp 3, a hydraulic cylinder I41, a slide rail 42, a slide block 43, a hydraulic cylinder 51, a slide rail 52, a slide block 53, a cross brace 61, a turnover cylinder 62, an L-shaped bracket 63, a push plate 64, a fixing plate 71, a rotary clamping cylinder 72, a clamping head 721, a support plate 81, a compression cylinder 82, a horizontal cylinder 9, a normalization head 91, a plate 10 and a splicing strip 101.
Detailed Description
For a better understanding of the present invention, embodiments of the present invention are explained in detail below with reference to the drawings.
As shown in fig. 1 to 9, the invention comprises a frame 1, a first clamp 2 and a second clamp 3, wherein a translation mechanism for pushing the first clamp 2 to move horizontally is arranged between the first clamp 1 and the frame 1, a lifting mechanism for pushing the second clamp 3 to lift is arranged between the second clamp 3 and the frame 1, and the first clamp 2 can move horizontally to the upper side of the second clamp 3. A line pipe protection cover 11 of the first clamp 2 is arranged on one side of the frame 1.
Specifically, the translation mechanism comprises a hydraulic cylinder I41 fixed at the front end of the frame 1, sliding rails 42 fixed at the left side and the right side of the frame 1, and sliding blocks 43 fixed at the left side and the right side of the first clamp 2 and matched with the sliding rails. The piston rod of the hydraulic cylinder I41 is connected with the first clamp 2, and horizontal movement of the first clamp 2 is realized through expansion and contraction of the hydraulic cylinder I.
As shown in fig. 5, the lifting mechanism includes hydraulic cylinders 51 located at the left and right sides of the second clamp 3 and slide rails 52 located below the four corners of the second clamp 3, and the second clamp 3 is provided with slide blocks 53 that are engaged with the slide rails 52.
The first clamp 2 and the second clamp 3 have basically the same structure and comprise a turnover mechanism, a clamping mechanism and a pressing mechanism. In a preferred embodiment of the present invention, the turning mechanism, the clamping mechanism and the pressing mechanism are provided on the left and right sides and the rear end of the first jig and the second jig, respectively. Of course, the turnover mechanism, the clamping mechanism and the pressing mechanism may be provided only at the rear ends of the first and second jigs.
The turnover mechanism comprises a cross brace 61 with the lower part hinged with the rear side surfaces of the rear end frames of the first clamp 2 and the second clamp 3, and as shown in fig. 3, one cross brace 61 is driven by two turnover cylinders 62. The cross brace 61 can realize 90-degree overturning under the driving of the overturning cylinder 62. The bottom surfaces of the rear end frames of the first clamp 2 and the second clamp 3 are fixedly connected with an L-shaped bracket 63, the lower end of a turnover cylinder 62 is hinged on the L-shaped bracket 63, a push plate 64 is fixed on the rear side surface of the cross brace 61, and the push plate 64 is hinged with a piston rod of the turnover cylinder 62.
The clamping mechanism includes a rotary clamping cylinder 72 fixed to the upper end of the wale 61 through a fixing plate 71, and a clamping head 721 of the rotary clamping cylinder 72 is located in front of the wale 61. The clamping head of the swivel clamping cylinder 72 can be rotated. The swing clamp cylinders 72 are arranged in a plurality of at intervals on the wales 61, and as shown in fig. 4, 6 are arranged on the wales 61 at the rear end, and two are arranged on the wales 61 at both sides.
The hold-down mechanism includes a hold-down cylinder 82 fixed above the front end of the cross brace 61 by a support plate 81 fixed to the cross brace 61. The pressing cylinders 82 are arranged in a plurality of intervals, as shown in fig. 4, eight pressing cylinders are arranged on the cross braces 61 at the rear end, and two pressing cylinders are arranged on the cross braces 61 at the two sides respectively.
And the front ends of the first clamp 2 and the second clamp 3 are respectively fixedly provided with a correcting mechanism at intervals, and 5 correcting mechanisms are provided as shown in fig. 1. The correcting mechanism comprises a horizontal cylinder 9, wherein a correcting head 91 is arranged at the front end of a piston rod of the horizontal cylinder 9, and the correcting head 91 is a plastic cylinder head or a rubber cylinder head.
The invention is described in further detail below in connection with methods of use of the invention.
The using method of the artificial stone splicing machine comprises the following steps:
s1, when the plate 10 and the splicing strip 101 are not placed, the first clamp and the second clamp are in an open state.
S2, placing the plate 10 on the first clamp 2, gluing the bonding surface of the splicing strip 101 and the plate 10, and placing the splicing strip 101 on the transverse support 61 of the turnover mechanism of the first clamp.
S3, after receiving an instruction of placing the plate 10 and the splicing strip 101 in place, as shown in a left clamping mechanism of FIG. 4, a clamping head 721 of a rotary clamping cylinder 72 of the clamping mechanism rotates to the upper side of the splicing strip 101, and then the splicing strip 101 is clamped on the cross brace 61.
And S4, after the splicing strip 101 is clamped, the overturning cylinder 62 pushes the cross brace 61 to overturn by 90 degrees, and the splicing strip 101 is overturned above the plate 10.
S5, the horizontal cylinder 9 of the righting mechanism stretches out to push the plate 10 backwards to the bottom for righting.
S6, the pressing cylinder 82 moves downwards to press the splicing strip 101 on the plate 10.
S7, the translation mechanism pushes the first clamp 2 to withdraw from the upper portion of the second clamp 3, the lifting mechanism lifts the second clamp 3, and the plates and the splicing strips on the second clamp 3 are positioned and spliced according to the clamping and splicing step on the first clamp 2. And after the plates and the splicing strips on the first clamp 2 and the second clamp 3 are solidified for a period of time, the plates are taken down.
S8, switching the first clamp 2 and the second clamp 3 in a reciprocating manner to realize double-station splicing.
While the foregoing description of the embodiments of the present utility model has been presented with reference to the drawings, it is not intended to limit the scope of the utility model, but rather, it is apparent that various modifications or variations can be made by those skilled in the art without the need for inventive work on the basis of the technical solutions of the present utility model.
It should be noted that, although the present disclosure describes embodiments, not every embodiment includes only a single embodiment, and the description is for clarity only, and those skilled in the art should consider the disclosure as a whole, and the embodiments in the examples may be combined appropriately to form other embodiments that can be understood by those skilled in the art.
Claims (1)
1. The application method of the artificial stone splicing machine is characterized by comprising the following steps of: the device comprises a frame, a first clamp and a second clamp, wherein a translation mechanism for pushing the first clamp to move horizontally is arranged between the first clamp and the frame, a lifting mechanism for pushing the second clamp to lift is arranged between the second clamp and the frame, and the first clamp can move horizontally to the position above the second clamp;
The rear ends of the first clamp and the second clamp are respectively provided with a turnover mechanism, a clamping mechanism and a compacting mechanism; the turnover mechanism comprises a cross brace, the lower part of which is hinged with the rear side surface of the first clamp or the second clamp, and the cross brace can realize 90-degree turnover under the drive of a turnover cylinder; the clamping mechanism comprises a rotary clamping cylinder fixed at the upper end of the cross brace, and a clamping head of the rotary clamping cylinder is positioned in front of the cross brace; the compression mechanism comprises a compression cylinder positioned above the front end of the cross brace;
The front ends of the first clamp and the second clamp are respectively provided with a righting mechanism, the righting mechanism comprises a horizontal cylinder, and the front ends of piston rods of the horizontal cylinders are provided with righting heads;
the left end and the right end of the first clamp and the second clamp are respectively provided with a turnover mechanism, a clamping mechanism and a pressing mechanism;
The method comprises the following steps:
S1, the first clamp and the second clamp are in an open state;
s2, placing the plate on a first clamp, and placing the splicing strips on a transverse strut of a turnover mechanism of the first clamp;
S3, after the first clamp receives an instruction of placing the plate and the splicing strip in place, the clamping head of the rotary clamping cylinder of the clamping mechanism rotates to the position above the splicing strip, and then the splicing strip is clamped on the cross brace;
S4, the overturning cylinder pushes the cross brace to overturn by 90 degrees, and the splicing strip is overturned above the plate;
s5, extending a horizontal cylinder of the righting mechanism to right the plate;
s6, the compression cylinder moves downwards to compress the splicing strips on the plates;
S7, pushing the first clamp to withdraw from the upper part of the second clamp by the translation mechanism, lifting the second clamp by the lifting clamp, and positioning and splicing the plates and the splicing strips on the second clamp according to the clamping and splicing step on the first clamp;
S8, switching the first clamp and the second clamp back and forth to realize double-station splicing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811195783.8A CN109296185B (en) | 2018-10-16 | 2018-10-16 | Artificial stone splicing machine and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811195783.8A CN109296185B (en) | 2018-10-16 | 2018-10-16 | Artificial stone splicing machine and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109296185A CN109296185A (en) | 2019-02-01 |
| CN109296185B true CN109296185B (en) | 2024-04-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811195783.8A Active CN109296185B (en) | 2018-10-16 | 2018-10-16 | Artificial stone splicing machine and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109296185B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980063555A (en) * | 1996-12-24 | 1998-10-07 | 하시모토야쓰노리 | Method and apparatus for joining veneer end plates in longitudinal direction |
| CN2325186Y (en) * | 1998-02-27 | 1999-06-23 | 逯勇英 | Machine for producing plywood without station limitation |
| JP2002120203A (en) * | 2000-10-16 | 2002-04-23 | Taihei Mach Works Ltd | Method and apparatus for bonding scarf joint |
| CN204687011U (en) * | 2015-06-25 | 2015-10-07 | 安徽腾越办公设备科技有限公司 | The Plate compression device of the efficient plate joggling apparatus of a kind of rotary type multi-station |
| CN204997787U (en) * | 2015-09-22 | 2016-01-27 | 江门市新远森家具有限公司 | Rotation type carpenter's makeup machine |
| CN107803622A (en) * | 2017-11-14 | 2018-03-16 | 海安交睿机器人科技有限公司 | A kind of straight wall plate and more gusset spelling welding clamps |
| CN209670289U (en) * | 2018-10-16 | 2019-11-22 | 上海赫峰建材科技有限公司 | Artificial stone splices machine |
-
2018
- 2018-10-16 CN CN201811195783.8A patent/CN109296185B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980063555A (en) * | 1996-12-24 | 1998-10-07 | 하시모토야쓰노리 | Method and apparatus for joining veneer end plates in longitudinal direction |
| CN2325186Y (en) * | 1998-02-27 | 1999-06-23 | 逯勇英 | Machine for producing plywood without station limitation |
| JP2002120203A (en) * | 2000-10-16 | 2002-04-23 | Taihei Mach Works Ltd | Method and apparatus for bonding scarf joint |
| CN204687011U (en) * | 2015-06-25 | 2015-10-07 | 安徽腾越办公设备科技有限公司 | The Plate compression device of the efficient plate joggling apparatus of a kind of rotary type multi-station |
| CN204997787U (en) * | 2015-09-22 | 2016-01-27 | 江门市新远森家具有限公司 | Rotation type carpenter's makeup machine |
| CN107803622A (en) * | 2017-11-14 | 2018-03-16 | 海安交睿机器人科技有限公司 | A kind of straight wall plate and more gusset spelling welding clamps |
| CN209670289U (en) * | 2018-10-16 | 2019-11-22 | 上海赫峰建材科技有限公司 | Artificial stone splices machine |
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| Publication number | Publication date |
|---|---|
| CN109296185A (en) | 2019-02-01 |
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