CN109291451B - Process and equipment for manufacturing colored ultrathin mica sheet - Google Patents
Process and equipment for manufacturing colored ultrathin mica sheet Download PDFInfo
- Publication number
- CN109291451B CN109291451B CN201811218420.1A CN201811218420A CN109291451B CN 109291451 B CN109291451 B CN 109291451B CN 201811218420 A CN201811218420 A CN 201811218420A CN 109291451 B CN109291451 B CN 109291451B
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- fixed
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- mica sheet
- dust
- bottom plate
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- 239000010445 mica Substances 0.000 title claims abstract description 74
- 229910052618 mica group Inorganic materials 0.000 title claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims description 9
- 239000000428 dust Substances 0.000 claims abstract description 60
- 238000000227 grinding Methods 0.000 claims abstract description 39
- 238000005498 polishing Methods 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims description 25
- 238000003756 stirring Methods 0.000 claims description 24
- 239000002002 slurry Substances 0.000 claims description 18
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 17
- 239000006185 dispersion Substances 0.000 claims description 14
- 239000000725 suspension Substances 0.000 claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 11
- 239000011347 resin Substances 0.000 claims description 11
- 229920005989 resin Polymers 0.000 claims description 11
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 239000004408 titanium dioxide Substances 0.000 claims description 8
- 238000012216 screening Methods 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 6
- -1 acrylic acid modified benzene carbon Chemical class 0.000 claims description 5
- 150000002148 esters Chemical class 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 3
- 239000004579 marble Substances 0.000 abstract description 7
- 238000005034 decoration Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 239000010438 granite Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 description 2
- 239000002223 garnet Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052627 muscovite Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910052656 albite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 229910001919 chlorite Inorganic materials 0.000 description 1
- 229910052619 chlorite group Inorganic materials 0.000 description 1
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229910052969 tetrahedrite Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/007—Fume suction nozzles arranged on a closed or semi-closed surface, e.g. on a circular, ring-shaped or rectangular surface adjacent the area where fumes are produced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/147—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer imitating natural stone, brick work or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Civil Engineering (AREA)
- Silicates, Zeolites, And Molecular Sieves (AREA)
Abstract
The invention discloses a manufacturing device of colored ultrathin mica sheets, which comprises a bottom plate, wherein four base plates are fixed at the upper end of the bottom plate, supporting rods are fixed at the upper ends of the base plates, a fixed box is jointly fixed at the upper ends of the four supporting rods, a first conveying device is arranged at the bottom in the fixed box, a polishing device is arranged in the fixed box and corresponds to the first conveying device, a blanking pipe penetrates through one side of the lower end of the fixed box and corresponds to one end of the first conveying device, and a vibrating screen is fixed at one side of the upper end of the bottom plate; the invention also provides a manufacturing process of the colored ultrathin mica sheet. The invention not only solves the problems of high cost and heavy load when building decoration is carried out, but also solves the problem of incomplete grinding when the mica sheet is used for replacing marble plates, avoids the condition that dust generated during grinding pollutes the environment, and has low cost and convenient use.
Description
Technical Field
The invention relates to the technical field of building decoration materials, in particular to a manufacturing process and equipment of a colored ultrathin mica sheet.
Background
The mica sheet is composed of polysilicate muscovite, quartz, garnet and rutile, etc., albite, tetrahedrite, chlorite, etc. can appear, garnet is rich in Fe and Mg, Si in the polysilicate muscovite can reach 3.369, and the high-pressure combination is also realized. It has the functions of insulation and low loss thermal resistance, and is also a good black body.
At present, when carrying out the building decoration, often need use the marble, the granite, however, marble and granite's weight is big, it is high to make the building bear a burden, and with high costs, need replace with the mica sheet sometimes, the mica sheet needs earlier through the processing of polishing when using, and current grinding device single structure, the dust that produces when polishing can not in time be handled, cause environmental pollution easily, and need consume a large amount of time when polishing the mica sheet, for this, we provide a manufacturing process and the equipment of colored ultra-thin mica sheet and solve above-mentioned problem.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a manufacturing process and equipment of a colored ultrathin mica sheet.
In order to achieve the purpose, the invention adopts the following technical scheme:
a manufacturing device of colored ultrathin mica sheets comprises a bottom plate, wherein four base plates are fixed at the upper end of the bottom plate, supporting rods are fixed at the upper ends of the base plates, a fixing box is jointly fixed at the upper ends of the four supporting rods, a first conveying device is arranged at the bottom in the fixing box, a polishing device is arranged in the fixing box, the polishing device and the first conveying device correspond to each other, a blanking pipe penetrates through one side of the lower end of the fixing box and corresponds to one end of the first conveying device, a vibrating screen is fixed on one side of the upper end of the bottom plate, the lower end of the blanking pipe is connected to the upper end of the vibrating screen, a fixing frame is fixed on one side of the fixing box, an air blower is arranged at the upper end of the fixing frame, an air outlet pipe is connected to one end of the air blower, one end of the air outlet pipe penetrates through the side wall of the fixing box and extends into the fixing, all be fixed with the suction hood on the three lateral wall in the fixed box, dust extraction's one end runs through the lateral wall of fixed box and is connected on three suction hood, the upper end of bottom plate and upper end one side of fixed box are equipped with second conveyer jointly, the upper end of fixed box runs through and is equipped with the inlet pipe, and second conveyer and inlet pipe correspond each other.
Preferably, the first conveying device comprises four second fixing plates fixed at the bottom in the fixing box, the two second fixing plates on the same side are in one group, a second rubber conveying belt is arranged between the two groups of second fixing plates, the upper end of the second rubber conveying belt corresponds to the grinding device, one end of the second rubber conveying belt corresponds to the blanking pipe, and an adjusting wheel is arranged on the second rubber conveying belt.
Preferably, the grinding device is fixed on a reduction gearbox on the side wall of one end in the fixed box, a speed reduction device is arranged in the reduction gearbox, a servo motor is fixed on one side of the fixed box, an output shaft of the servo motor penetrates through the side walls of the fixed box and the reduction gearbox and extends into the reduction gearbox, the tail end of the output shaft of the servo motor is fixed at one end of the speed reduction device, the output shaft of the speed reduction device penetrates through the side wall of the reduction gearbox and extends to one side of the reduction gearbox, a grinding roller is fixed at the tail end of the output shaft of the speed reduction device, a cross rod is fixed on one side of the grinding roller, one end of the cross rod is rotatably connected to the side wall of one end in.
Preferably, the dust collection device comprises a collection box fixed at the upper end of the bottom plate, a dust collector is fixed on one side of the collection box, the lower end of the dust collector is fixed at the upper end of the bottom plate, one end of the dust collector is connected with a connector, three gas transmission pipes are connected to the connector, and one ends of the three gas transmission pipes penetrate through the side wall of the fixed box and are connected to one ends of the three dust hoods.
Preferably, the second conveyer includes four first fixed plates fixed respectively on bottom plate upper end one side and fixed case upper end one side, and two first fixed plates with one side are a set of, are equipped with first rubber belt jointly between two sets of first fixed plates, first rubber belt's one end and inlet pipe are corresponding.
Preferably, the cover is equipped with the clamp on the air-blower, the lower extreme of clamp is fixed with two connecting plates, be equipped with first through-hole on the connecting plate, the upper end of mount is equipped with two first screw thread blind holes that correspond with first through-hole, it is equipped with first screw to run through in the first through-hole, the one end of first screw extends to in the first screw thread blind hole.
Preferably, the mounting plates are fixed on two sides of the reduction gearbox, the mounting plates are provided with second through holes, two second threaded blind holes corresponding to the second through holes are formed in the side wall of one end in the fixed box, second screws penetrate through the second through holes, and one ends of the second screws extend into the second threaded blind holes.
Preferably, a filter screen is installed in the dust hood.
The invention also provides a manufacturing process of the colored ultrathin mica sheet, which is characterized by comprising the following steps of:
s1, placing the mica sheet raw material on a first rubber conveyor belt, and dropping the raw material on a second rubber conveyor belt in a fixed box through a feeding pipe;
s2, conveying the raw materials by the second rubber conveying belt, then driving a grinding roller to rotate by the rotation of an output shaft of a servo motor, and repeatedly grinding the mica sheet raw materials by the grinding roller;
s3, in the process of polishing the mica sheets, blowing dust generated in polishing by an air blower, and collecting the dust into a collection box by a dust collector;
s4, enabling the polished mica sheets to fall into a vibrating screen through a blanking pipe, carrying out three-stage screening on the mica sheets by using the vibrating screen, and then falling from a discharging pipe;
s5, adding the resin and the ester butyric acid into a dispersion machine according to the proportion to disperse for 20 minutes, and setting the rotating speed of the dispersion machine to be 400 r/min, thereby obtaining a solution;
s6, adding titanium dioxide into the solution, dispersing for 10 minutes, and adjusting the rotation speed to 500 revolutions per minute to obtain a suspension;
s7, adding inorganic iron toner into the suspension for toning until the required color is called;
s8, adding a curing agent into the suspension, reacting for 5 minutes, and simultaneously adjusting the rotation speed of the dispersion machine to 300 revolutions per minute to obtain slurry;
s9, putting 90 parts of polished mica sheets into a stirrer, adding 10 parts of slurry, adjusting the rotation speed to 60 revolutions per minute, and stirring for 5 minutes;
s10, adding the remaining 10 parts of slurry into a stirrer for stirring, adjusting the rotation speed to 80 rpm, and stirring for 20 minutes;
and S11, discharging after stirring, and airing in a transparent and sealed airing plant to obtain a finished product.
Preferably, the resin slurry comprises the following raw materials in parts by weight: 10-30 parts of acrylic acid modified benzene carbon resin, 20-50 parts of butyl acetate, 10-30 parts of curing agent, 10-20 parts of titanium dioxide and 10-20 parts of various ferrous toner.
In the invention, during preparation, mica sheet raw materials are put on a first rubber conveying belt, so that the raw materials fall on a second rubber conveying belt in a fixed box through a feeding pipe, the second rubber conveying belt conveys the raw materials, then an output shaft of a servo motor rotates to drive a grinding roller to rotate, the grinding roller is used for repeatedly grinding the mica sheet raw materials, in the process of grinding the mica sheet, a blower blows dust generated in grinding, then a dust collector collects the dust into a collection box, the ground mica sheet falls into a vibrating screen through a blanking pipe, the vibrating screen is used for carrying out three-stage screening on the mica sheet, then the mica sheet falls from a discharge pipe, resin and ester butyric acid are added into a dispersion machine according to a ratio and dispersed for 20 minutes, the rotating speed of the dispersion machine is set to be 400 revolutions per minute, so that a solution is obtained, titanium dioxide is added into the solution and then dispersed for 10 minutes, adjusting the rotating speed to 500 revolutions per minute to obtain a turbid liquid, adding inorganic iron toner into the turbid liquid for color mixing until the required color is mixed, adding a curing agent into the turbid liquid for reaction for 5 minutes, simultaneously adjusting the rotating speed of a dispersion machine to 300 revolutions per minute to obtain slurry, putting 90 parts of polished mica sheets into a stirring machine, then adding 10 parts of slurry, adjusting the rotating speed to 60 revolutions per minute, stirring for 5 minutes, adding the rest 10 parts of slurry into the stirring machine for stirring, adjusting the rotating speed to 80 revolutions per minute, stirring for 20 minutes, discharging after stirring, and then airing in a transparent and sealed airing plant to obtain a finished product.
Compared with the prior art, the invention has the beneficial effects that:
1. the mica sheet is used for replacing marble and granite decorative materials, the stone imitation degree can reach below 95%, the cost is only one third to one fifth of that of a marble decorative plate, the weight is one thousandth of that of marble, and the burden of a building is greatly reduced;
2. through the matching among the driving motor, the second rubber conveying belt, the grinding roller and the speed reducer, the mica sheet is fully ground, the time is saved, and the labor intensity of workers is reduced;
3. through the matching among the dust collector, the blower, the dust hood and the collecting box, the problem that dust cannot be collected is solved, the effect of timely treating the dust generated during grinding is achieved, and the situation that the dust pollutes the surrounding environment and influences the health of a human body after being sucked into the human body is avoided;
in conclusion, the device and the method not only solve the problems of high cost and heavy load when building decoration is carried out, but also solve the problem of incomplete polishing when a mica sheet is used for replacing a marble plate, avoid the condition that dust generated during polishing pollutes the environment, and have low cost and convenient use.
Drawings
FIG. 1 is a schematic view of an internal structure of a device for manufacturing ultrathin color mica sheets according to the present invention;
FIG. 2 is a schematic view of an external structure of a device for manufacturing ultrathin color mica sheets according to the present invention;
FIG. 3 is a schematic structural diagram of a grinding roller of the manufacturing equipment for color ultrathin mica sheets according to the present invention;
fig. 4 is a schematic structural diagram of a filter screen of a manufacturing device of the ultrathin color mica sheet provided by the invention.
In the figure: 1 feeding pipe, 2 second rubber conveyer belts, 3 second fixing plates, 4 filter screens, 5 first rubber conveyer belts, 6 first fixing plates, 7 bottom plates, 8 supporting rods, 9 backing plates, 10 vibrating screens, 11 discharging pipes, 12 blanking pipes, 13 fixing frames, 14 clamps, 15 air blowers, 16 adjusting wheels, 17 dust hoods, 18 mounting plates, 19 grinding rollers, 20 air conveying pipes, 21 dust collectors, 22 connectors, 23 fixing boxes, 24 servo motors, 25 reduction boxes, 26 cross rods, 27 collecting boxes and 28 second screws.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, a manufacturing device of colored ultra-thin mica sheets comprises a bottom plate 7, which is convenient to support and fix, four backing plates 9 are fixed at the upper end of the bottom plate 7, support rods 8 are fixed at the upper ends of the backing plates 9 and play a role of supporting, a fixing box 23 is jointly fixed at the upper ends of the four support rods 8, a first conveying device is arranged at the bottom inside the fixing box 23 and is convenient to drive the mica sheets to polish, a polishing device is arranged inside the fixing box 23 and corresponds to the first conveying device, a blanking pipe 12 penetrates through one side of the lower end of the fixing box 23 and is convenient to blank, one end of the blanking pipe 12 corresponds to one end of the first conveying device, a vibrating screen 10 is fixed at one side of the upper end of the bottom plate 7 and is convenient to screen the mica sheets, the lower end of the blanking pipe 12 is connected to the upper end of the vibrating screen 10, and the mica sheets are convenient to, then screening is carried out;
one side of the fixed box 23 is fixed with a fixed frame 13 which plays a supporting role, the upper end of the fixed frame 13 is provided with an air blower 15 which is convenient for blowing dust, one end of the air blower 15 is connected with an air outlet pipe, one end of the air outlet pipe penetrates through the side wall of the fixed box 23 and extends into the fixed box 23, the upper end of the bottom plate 7 is provided with a dust collection device, three side walls in the fixed box 23 are respectively fixed with a dust collection cover 17 which is convenient for collecting dust, a filter screen 4 is arranged in the dust collection cover 17 and is convenient for filtering, one end of the dust collection device penetrates through the side wall of the fixed box 23 and is connected on the three dust collection covers 17, the upper end of the bottom plate 7 and one side of the upper end of the fixed box 23 are jointly provided, and second conveyer and inlet pipe 1 correspond each other, conveniently add the mica sheet raw materials through second conveyer, and the dust that produces in the process of polishing removes dust through dust extraction.
In the invention, the first conveying device comprises four second fixing plates 3 fixed at the bottom in the fixing box 23, two second fixing plates 3 on the same side form a group, a second rubber conveying belt 2 is arranged between the two groups of second fixing plates 3 together, so that mica sheets are conveniently driven to move, the upper end of the second rubber conveying belt 2 corresponds to the grinding device, one end of the second rubber conveying belt 2 corresponds to the blanking pipe 12, the second rubber conveying belt 2 is provided with an adjusting wheel 16, and the tightness of the second rubber conveying belt 2 is conveniently adjusted by using the adjusting wheel 16, so that grinding is convenient.
In the invention, a grinding device is fixed on a reduction box 25 on the side wall of one end in a fixed box 23, so that speed regulation and control are convenient, speed reduction equipment is arranged in the reduction box 25, a servo motor 24 is fixed on one side of the fixed box 23, an output shaft of the servo motor 24 penetrates through the fixed box 23 and the side wall of the reduction box 25 and extends into the reduction box 25, the tail end of the output shaft of the servo motor 24 is fixed on one end of the speed reduction equipment, the output shaft of the speed reduction equipment penetrates through the side wall of the reduction box 25 and extends to one side of the reduction box 25, a grinding roller 19 is fixed on the tail end of the output shaft of the speed reduction equipment, the output shaft of the servo motor 24 rotates to drive the grinding roller 19 to rotate, a cross rod 26 is fixed on one side of the grinding roller 19, one end of the cross rod 26 is rotatably connected on the side wall of one end in the fixed box, thereby saving the polishing time and reducing the labor intensity of workers.
In the invention, the dust collection device comprises a collection box 27 fixed at the upper end of a bottom plate 7 and is convenient for collecting dust, a dust collector 21 is fixed at one side of the collection box 27 and is convenient for collecting dust, the lower end of the dust collector 21 is fixed at the upper end of the bottom plate 7, one end of the dust collector 21 is connected with a connector 22, three gas transmission pipes 20 are connected onto the connector 22, one ends of the three gas transmission pipes 20 respectively penetrate through the side wall of the fixed box 23 and are connected to one ends of three dust hoods 17, dust can be better removed, and therefore, dust diffusion is prevented, and the surrounding environment is protected.
In the invention, the second conveying device comprises four first fixing plates 6 respectively fixed on one side of the upper end of the bottom plate 7 and one side of the upper end of the fixing box 23, two first fixing plates 6 on the same side form a group, a first rubber conveying belt 5 is arranged between the two groups of first fixing plates 6, one end of the first rubber conveying belt 5 corresponds to the feeding pipe 1, and mica sheet raw materials are conveniently added.
According to the invention, the air blower 15 is sleeved with the hoop 14, the lower end of the hoop 14 is fixed with two connecting plates, the connecting plates are provided with first through holes, the upper end of the fixing frame 13 is provided with two first threaded blind holes corresponding to the first through holes, the first through holes are internally provided with first screws in a penetrating manner, one ends of the first screws extend into the first threaded blind holes, so that the installation and the disassembly are convenient, the installation and the disassembly efficiency are improved, and the stability of the air blower 15 is improved.
According to the invention, the mounting plates 18 are fixed on two sides of the reduction gearbox 25, the second through holes are formed in the mounting plates 18, two second threaded blind holes corresponding to the second through holes are formed in the side wall of one end in the fixing box 23, the second screws 28 penetrate through the second through holes, and one ends of the second screws 28 extend into the second threaded blind holes, so that the fixing and the dismounting are convenient, the time consumed in fixing and dismounting the reduction gearbox 25 is saved, and the working efficiency is improved.
A manufacturing process of a color ultrathin mica sheet comprises the following steps:
s1, placing the mica sheet raw material on the first rubber conveyer belt 5, so that the raw material falls onto the second rubber conveyer belt 2 in the fixed box 23 through the feeding pipe 1, and avoiding the time and labor waste caused by manual conveying;
s2, the raw materials are conveyed by the second rubber conveying belt 2, then the output shaft of the servo motor 24 rotates to drive the grinding roller 19 to rotate, the mica sheet raw materials are repeatedly ground by the grinding roller 19, mica sheets can be fully ground, and therefore the requirements of users are met;
s3, in the process of polishing the mica sheets, the blower 15 blows dust generated in polishing, and then the dust is collected in the collection box 27 by the dust collector 21, so that the dust is prevented from diffusing and polluting the environment;
s4, enabling the polished mica sheets to fall into the vibrating screen 10 through the blanking pipe 12, carrying out three-stage screening on the mica sheets by using the vibrating screen 10, screening out the mica sheets with different sizes, preventing the waste of the mica sheets, saving the cost, and then falling from the discharging pipe 11;
s5, adding the resin and the ester butyric acid into a dispersion machine according to the proportion to disperse for 20 minutes, and setting the rotating speed of the dispersion machine to be 400 r/min, thereby obtaining a solution;
s6, adding titanium dioxide into the solution, dispersing for 10 minutes, and adjusting the rotation speed to 500 revolutions per minute to obtain a suspension;
s7, adding inorganic iron toner into the suspension for toning until the required color is called;
s8, adding a curing agent into the suspension, reacting for 5 minutes, and simultaneously adjusting the rotation speed of the dispersion machine to 300 revolutions per minute to obtain slurry;
s9, putting 90 parts of polished mica sheets into a stirrer, adding 10 parts of slurry, adjusting the rotation speed to 60 revolutions per minute, and stirring for 5 minutes;
s10, adding the remaining 10 parts of slurry into a stirrer for stirring, adjusting the rotation speed to 80 rpm, and stirring for 20 minutes;
and S11, discharging after stirring, and airing in a transparent and sealed airing plant to obtain a finished product.
In the invention, the resin slurry comprises the following raw materials in parts by weight: 10-30 parts of acrylic acid modified benzene carbon resin, 20-50 parts of butyl acetate, 10-30 parts of curing agent, 10-20 parts of titanium dioxide and 10-20 parts of various ferrous toner.
In the invention, during preparation, mica sheet raw materials are put on a first rubber conveyer belt 5, so that the raw materials fall on a second rubber conveyer belt 2 in a fixed box 23 through a feeding pipe 1, the raw materials are conveyed by the second rubber conveyer belt 2, then an output shaft of a servo motor 24 rotates to drive a grinding roller 19 to rotate, the mica sheet raw materials are repeatedly ground by the grinding roller 19, in the process of grinding the mica sheets, dust generated in grinding is blown up by an air blower 15, then the dust is collected in a collecting box 27 by a dust collector 21, the ground mica sheets fall into a vibrating screen 10 through a blanking pipe 12, the mica sheets are subjected to three-level screening by the vibrating screen 10, then the mica sheets fall from a discharging pipe 11, resin and ester butyric acid are added into a dispersion machine according to a proportion and dispersed for 20 minutes, the rotation speed of the dispersion machine is set to be 400 revolutions per minute, so as to obtain a solution, adding titanium dioxide into the solution, dispersing for 10 minutes, adjusting the rotation speed to 500 revolutions per minute to obtain a suspension, adding inorganic iron-based toner into the suspension for color mixing until the required color is mixed, adding a curing agent into the suspension for reaction for 5 minutes, simultaneously adjusting the rotation speed of a dispersing machine to 300 revolutions per minute to obtain slurry, putting 90 parts of polished mica sheets into a stirring machine, then adding 10 parts of slurry, adjusting the rotation speed to 60 revolutions per minute, stirring for 5 minutes, adding the rest 10 parts of slurry into the stirring machine for stirring, adjusting the rotation speed to 80 revolutions per minute, stirring for 20 minutes, discharging after stirring, and then putting into a transparent and sealed airing plant for airing to obtain a finished product.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A manufacturing process of a color ultrathin mica sheet is characterized by comprising the following steps:
s1, placing the mica sheet raw material on a first rubber conveying belt (5), so that the raw material falls onto a second rubber conveying belt (2) in a fixed box (23) through a feeding pipe (1);
s2, conveying the raw materials by the second rubber conveying belt (2), then driving the grinding roller (19) to rotate by the rotation of the output shaft of the servo motor (24), and repeatedly grinding the mica sheet raw materials by the grinding roller (19);
s3, in the process of polishing the mica sheets, the blower (15) blows dust generated in polishing, and then the dust is collected into a collection box (27) by a dust collector (21);
s4, enabling the polished mica sheets to fall into the vibrating screen (10) through the blanking pipe (12), carrying out three-stage screening on the mica sheets by using the vibrating screen (10), and then falling from the discharging pipe (11);
s5, adding the resin and the ester butyric acid into a dispersion machine according to the proportion to disperse for 20 minutes, and setting the rotating speed of the dispersion machine to be 400 r/min, thereby obtaining a solution;
s6, adding titanium dioxide into the solution, dispersing for 10 minutes, and adjusting the rotation speed to 500 revolutions per minute to obtain a suspension;
s7, adding inorganic iron toner into the suspension for toning until the required color is called;
s8, adding a curing agent into the suspension, reacting for 5 minutes, and simultaneously adjusting the rotation speed of the dispersion machine to 300 revolutions per minute to obtain slurry;
s9, putting 90 parts of polished mica sheets into a stirrer, adding 10 parts of slurry, adjusting the rotation speed to 60 revolutions per minute, and stirring for 5 minutes;
s10, adding the remaining 10 parts of slurry into a stirrer for stirring, adjusting the rotation speed to 80 rpm, and stirring for 20 minutes;
and S11, discharging after stirring, and airing in a transparent and sealed airing plant to obtain a finished product.
2. The manufacturing process of the ultrathin color mica sheet according to claim 1, characterized in that: the manufacturing equipment for the manufacturing process comprises a bottom plate (7), four base plates (9) are fixed at the upper end of the bottom plate (7), supporting rods (8) are fixed at the upper ends of the base plates (9), a fixed box (23) is jointly fixed at the upper ends of the four supporting rods (8), a first conveying device is arranged at the bottom in the fixed box (23), a polishing device is arranged in the fixed box (23) and corresponds to the first conveying device, a blanking pipe (12) penetrates through one side of the lower end of the fixed box (23), the blanking pipe (12) corresponds to one end of the first conveying device, a vibrating screen (10) is fixed on one side of the upper end of the bottom plate (7), the lower end of the blanking pipe (12) is connected to the upper end of the vibrating screen (10), a fixing frame (13) is fixed on one side of the fixed box (23), and an air blower (15) is arranged at the upper end of the fixing frame (13), the one end of air-blower (15) is connected with out the tuber pipe, the one end that goes out the tuber pipe runs through the lateral wall of fixed case (23) and extends to fixed case (23) in, the upper end of bottom plate (7) is equipped with dust extraction, all be fixed with suction hood (17) on the three lateral wall in fixed case (23), dust extraction's one end runs through the lateral wall of fixed case (23) and connects on three suction hood (17), the upper end of bottom plate (7) and upper end one side of fixed case (23) are equipped with second conveyer jointly, the upper end of fixed case (23) runs through and is equipped with inlet pipe (1), and second conveyer and inlet pipe (1) correspond each other.
3. The manufacturing process of the ultrathin color mica sheet according to claim 2, wherein the first conveying device comprises four second fixing plates (3) fixed at the bottom in the fixing box (23), two second fixing plates (3) on the same side form a group, a second rubber conveying belt (2) is arranged between the two groups of second fixing plates (3) together, the upper end of the second rubber conveying belt (2) corresponds to the grinding device, one end of the second rubber conveying belt (2) corresponds to the blanking pipe (12), and the second rubber conveying belt (2) is provided with an adjusting wheel (16).
4. The manufacturing process of the colored ultrathin mica sheet as claimed in claim 2, wherein the grinding device is fixed on a reduction gearbox (25) on one end side wall in a fixed box (23), a speed reduction device is arranged in the reduction gearbox (25), a servo motor (24) is fixed on one side of the fixed box (23), an output shaft of the servo motor (24) penetrates through the side walls of the fixed box (23) and the reduction gearbox (25) and extends into the reduction gearbox (25), the tail end of the output shaft of the servo motor (24) is fixed at one end of the speed reduction device, the output shaft of the speed reduction device penetrates through the side wall of the reduction gearbox (25) and extends to one side of the reduction gearbox (25), a grinding roller (19) is fixed at the tail end of the output shaft of the speed reduction device, a cross rod (26) is fixed on one side of the grinding roller (19), and one end of the cross rod (26) is rotatably connected on one end side wall in the, the grinding roller (19) corresponds to the second rubber conveying belt (2).
5. The manufacturing process of the ultrathin color mica sheet as claimed in claim 2, wherein the dust collection device comprises a collection box (27) fixed at the upper end of the bottom plate (7), a dust collector (21) is fixed at one side of the collection box (27), the lower end of the dust collector (21) is fixed at the upper end of the bottom plate (7), one end of the dust collector (21) is connected with a connector (22), three air delivery pipes (20) are connected to the connector (22), and one ends of the three air delivery pipes (20) penetrate through the side wall of the fixed box (23) respectively and are connected to one ends of the three dust collection covers (17).
6. The manufacturing process of the ultrathin color mica sheet as claimed in claim 2, wherein the second conveying device comprises four first fixing plates (6) respectively fixed on one side of the upper end of the bottom plate (7) and one side of the upper end of the fixing box (23), two first fixing plates (6) on the same side form a group, a first rubber conveying belt (5) is arranged between the two groups of first fixing plates (6), and one end of the first rubber conveying belt (5) corresponds to the feeding pipe (1).
7. The manufacturing process of the ultrathin colored mica sheet according to claim 2, wherein a hoop (14) is sleeved on the blower (15), two connecting plates are fixed at the lower end of the hoop (14), a first through hole is formed in each connecting plate, two first threaded blind holes corresponding to the first through holes are formed in the upper end of the fixing frame (13), a first screw penetrates through each first through hole, and one end of each first screw extends into each first threaded blind hole.
8. The manufacturing process of the ultrathin color mica sheet according to claim 4, wherein mounting plates (18) are fixed on two sides of the reduction gearbox (25), second through holes are formed in the mounting plates (18), two second threaded blind holes corresponding to the second through holes are formed in the side wall of one end in the fixing box (23), second screws (28) penetrate through the second through holes, and one ends of the second screws (28) extend into the second threaded blind holes.
9. The manufacturing process of the ultrathin color mica sheet according to claim 2, wherein a filter screen (4) is installed in the dust hood (17).
10. The manufacturing process of the ultrathin color mica sheet according to claim 1, wherein the resin slurry comprises the following raw materials in parts by weight: 10-30 parts of acrylic acid modified benzene carbon resin, 20-50 parts of butyl acetate, 10-30 parts of curing agent, 10-20 parts of titanium dioxide and 10-20 parts of various ferrous toner.
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| CN201811218420.1A CN109291451B (en) | 2018-10-19 | 2018-10-19 | Process and equipment for manufacturing colored ultrathin mica sheet |
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| CN201811218420.1A CN109291451B (en) | 2018-10-19 | 2018-10-19 | Process and equipment for manufacturing colored ultrathin mica sheet |
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| CN109291451B true CN109291451B (en) | 2020-09-18 |
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Effective date of registration: 20210910 Address after: 050000 1502, Yisheng building, No. 68 Heping West Road, Xinhua District, Shijiazhuang City, Hebei Province Patentee after: Shijiazhuang taitu Ecological Technology Co., Ltd Address before: 050500 No. 15, row 14, Fuxing street, Niucheng village, Niucheng Town, Lingshou County, Shijiazhuang City, Hebei Province Patentee before: Tian Xiaoming |